Mud roller cleaning device of mud roller distributor of sintering machine
By designing a sintering machine mud roller cloth cleaner device including wear-resistant scraper and positioning adjustment plate, the problems of low efficiency and easy failure of adhesive materials on both sides of mud rollers in the prior art are solved, and high efficiency and long Lifetime adhesive cleaning effect.
Patent Information
- Application Number
- CN202323435506.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-18
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2033-12-18
AI Technical Summary
The prior art is inefficient and prone to failure when cleaning the adhesive material on both sides of the mud roller of the sintering machine mud roller cloth machine, and manual cleaning increases labor intensity and cost.
A cleaning device including legs, pins, big arms, scraper fixing seats, wear-resistant scraper, scraper fastening bolts, positioning adjustment plates and positioning bolts is designed, and the wear-resistant scraper and mud roller are used to pass the wear-resistant scraper and mud roller roller. The surface overlap contact is achieved to clean the adhesive material, and the coordination between the positioning adjustment plate and the scraper fastening bolts ensures the effective contact and long life of the scraper.
This device can effectively clean the adhesive material on both sides of the mud roller, improve cleaning efficiency, reduce maintenance costs, have a long service life and are not prone to failure, and there is no need for maintenance in daily life. Only simple adjustments are required after the scraper wears.
Smart Images

Figure CN222505025U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a device for cleaning sticky materials on both sides of a mud roller of a mud roller distributor of a sintering machine, belonging to the technical field of mud roller distributor equipment of a sintering machine. Background Art
[0002] The mud roller distributor is the main supporting equipment of the sintering machine in modern steel plants. The mud roller distributor is installed on the frame of the sintering machine head. Its function in the sintering production process is to distribute the mixed sintering raw materials evenly, continuously and regularly on the sintering machine trolley. The width of the mud roller of the mud roller distributor is equal to the width of the sintering machine trolley. When the mud roller rotates, the speed of each point on it is the same, so it can achieve uniform feeding across the width of the sintering machine. Whether the distribution on the sintering machine trolley is uniform directly affects the output and quality of sintered ore. The main structure of the mud roller distributor includes mud roller, transmission device, and cleaning device. The outer lining of the mud roller is a stainless steel plate to facilitate the removal of sticky materials. A cleaning device is set in the opposite direction of the mud roller discharge side. The distributor is driven by a speed regulating motor, and the amount of feeding is controlled by the mud roller speed and the gate.
[0003] During the production process, the ribs on both sides of the mud roller of the mud roller distributor are very easy to stick to the material. If the sticky material is not cleaned in time, it will seriously affect the material distribution on both sides of the sintering machine trolley. At present, major domestic steel mills generally adopt measures such as manual regular cleaning, spring tension sweeper cleaning, or removal of the baffles on both sides of the mud roller to eliminate sticky materials. However, from the perspective of use, these methods have significant defects: manual cleaning requires additional jobs and increases the labor intensity of workers; spring tension sweepers are prone to failure and cannot be cleaned thoroughly; after the ribs on both sides of the mud roller are removed, the material spills seriously. Therefore, the current cleaning effect of mud roller sticking is not satisfactory, and it is very necessary to take technical measures to effectively solve the problem of sticking on both sides of the mud roller. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a mud roller cleaning device for a mud roller distributor of a sintering machine, which can effectively clean the sticky materials on both sides of the mud roller of the mud roller distributor, so that the cleaning effect of the sticky materials on both sides of the mud roller is obvious, the cleaning device is easy to adjust after being worn, and is not easy to fail.
[0005] The technical solution to solve the above technical problems is:
[0006] The cam is connected to the support frame of the lifting link, and the cam is connected with the support frame by the support frame of the lifting link, and the cam is connected with the support frame by the support frame of the lifting link.
[0007] The mud roller cleaning device of the mud roller distributor of the sintering machine has opposite shaft holes on the two side walls of the upper end of the legs, the rear end of the big arm is placed between the two side walls of the upper end of the legs, the rear end of the big arm has a shaft hole opposite to the shaft hole at the upper end of the legs, and the pin connects the rear end of the big arm with the upper end of the legs through the shaft hole.
[0008] The mud roller cleaning device of the mud roller distributor of the sintering machine is characterized in that a lifting lug plate is welded on the upper surface of the arm, and a lifting hole is arranged on the lifting lug plate. The lower end of the hanging safety rope is connected to the lifting hole of the lifting lug plate, and the upper end of the hanging safety rope is connected to a nearby fixed beam.
[0009] The mud roller cleaning device of the above-mentioned sintering machine mud roller feeder, the scraper fixing seat is composed of a bottom plate, two side plates and two top plates to form a rectangular box structure with an open upper end, the bottom plate is a rectangular plate, the two side plates and the top plate are respectively long strip plates, the two side plates are respectively welded vertically on both sides of the bottom plate, the two top plates are respectively welded on the top of the two side plates, the two top plates are located on the inner sides of the two side plates, the two top plates are parallel to the bottom plate, the wear-resistant scraper is placed in the box body composed of the bottom plate, the side plate and the top plate, the two top plates are respectively provided with vertical fastening screw holes, the scraper fastening bolts are tightly connected to the upper plate surface of the wear-resistant scraper through the fastening screw holes.
[0010] The beneficial effects of the utility model are:
[0011] The front end of the big arm of the utility model is opposite to the side of the mud roller, and the wear-resistant scraper is in overlapping contact with the roller surface of the mud roller, so that the sticky material on the roller surface can be cleaned in time; the wear-resistant scraper is fixed in the scraper fixing seat by the scraper fastening bolts, and when the wear-resistant scraper is worn, the scraper fastening bolts can be loosened to adjust the wear-resistant scraper; the positioning adjustment plate is welded to the big arm behind the scraper fixing seat, and the positioning bolts of the adjustment screw holes of the positioning adjustment plate are rotated to adjust the wear-resistant scraper to a suitable position; the dead weight of the big arm, the scraper fixing seat and the wear-resistant scraper is used to ensure that the wear-resistant scraper is in contact with the roller surface at all times and does not fail, and when there is a bulge on the roller surface, the wear-resistant scraper is gently lifted as the mud roller rotates, thereby reducing the wear of the wear-resistant scraper and reducing the rotation resistance of the mud roller at the same time.
[0012] The utility model has the advantages of simple structure, convenient use and long service life, and can clean the sticky material on the mud roller in time, and solves the problem of uneven material distribution on both sides of the sintering machine trolley. The service life is 3-5 times longer than that of the general cleaning device, and no daily maintenance is required. After the scraper is worn, only simple adjustment is required, which reduces the maintenance cost and improves the working efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the utility model;
[0014] Figure 2 It is the installation side view of the utility model;
[0015] Figure 3 yes Figure 2 Attached view of .
[0016] The markings in the figure are as follows: support leg 1, pin shaft 2, boom 3, scraper fixing seat 4, wear-resistant scraper 5, scraper fastening bolt 6, positioning adjustment plate 7, positioning bolt 8, ear plate 9, hanging safety rope 10, mud roller 11, mud roller retaining edge 12. DETAILED DESCRIPTION
[0017] The utility model is composed of a support leg 1, a pin shaft 2, a large arm 3, a scraper fixing seat 4, a wear-resistant scraper 5, a scraper fastening bolt 6, a positioning adjustment plate 7, a positioning bolt 8, a lifting lug plate 9, and a hanging safety rope 10.
[0018] Figure 1 , 2 It is shown that the leg 1 is an upright column, and the lower end of the leg 1 is fixed on the beam of the mud roller distributor. The boom 3 is a rectangular long plate frame structure, and there are opposite shaft holes on the two side walls of the upper end of the leg 1. The rear end of the boom 3 is placed between the two side walls of the upper end of the leg 1. The rear end of the boom 3 has a shaft hole opposite to the shaft hole at the upper end of the leg 1. The pin 2 connects the rear end of the boom 3 with the upper end of the leg 1 through the shaft hole, and the boom 3 can rotate around the pin 2.
[0019] Figure 1 ,3 It is shown that the scraper fixing seat 4 is welded to the front part of the big arm 3. The scraper fixing seat 4 is composed of a bottom plate, two side plates and two top plates to form a rectangular box structure with an upper end opening. The bottom plate is a rectangular plate, and the two side plates and the top plate are respectively long strip plates. The two side plates are respectively welded vertically on both sides of the bottom plate, and the two top plates are respectively welded on the top of the two side plates. The two top plates are located on the inner sides of the two side plates, and the two top plates are parallel to the bottom plate. The two top plates are respectively provided with vertical fastening screw holes, and the scraper fastening bolts 6 are screwed into the fastening screw holes.
[0020] Figure 1 , 2 It is shown that the wear-resistant scraper 5 is a rectangular plate, and the wear-resistant scraper 5 is placed in the box body of the scraper fixing seat 4 composed of the bottom plate, the side plate and the top plate, and the wear-resistant scraper 5 is slidably matched with the scraper fixing seat 4. The scraper fastening bolts 6 on the top plates on both sides of the scraper fixing seat 4 are tightly connected to the upper plate surface of the wear-resistant scraper 5 through the fastening screw holes. The front end of the wear-resistant scraper 5 extends out of the front end of the scraper fixing seat 4, and the front end of the wear-resistant scraper 5 overlaps and contacts the roller surface of the mud roller 11, and the sticky material on the roller surface of the mud roller 11 is cleaned in time.
[0021] Figure 1 , 2 It is shown that the positioning adjustment plate 7 is welded to the upper surface of the arm 3 behind the scraper positioning seat 4, and there is an adjustment screw hole on the positioning adjustment plate 7. The positioning bolt 8 is screwed into the adjustment screw hole, and the front end of the positioning bolt 8 is in relative contact with the rear end of the wear-resistant scraper 5. By rotating the positioning bolt 8 in the adjustment screw hole of the positioning adjustment plate 7, the wear-resistant scraper 5 can be adjusted to a suitable position, so that the front end of the wear-resistant scraper 5 is in contact with the roller surface of the mud roller 11.
[0022] Figure 1 , 2 It is shown that a lifting ear plate 9 is welded on the upper surface of the boom 3, and there is a lifting hole on the lifting ear plate 9. The lower end of the hanging safety rope 10 is connected to the lifting hole of the lifting ear plate 9, and the upper end of the hanging safety rope 10 is connected to the nearby fixed beam. The boom 3 is hung by the hanging safety rope 10 to prevent the boom 3 from sinking after the wear-resistant scraper 5 is worn.
[0023] Figure 3 It is shown that the legs 1 of the two mud roller cleaning devices are respectively fixed on the back beam of the mud roller distributor, and one side of the two mud roller cleaning devices is close to the two mud roller ribs 12 of the mud roller 11.
[0024] The use process of the utility model is as follows:
[0025] When in use, two mud roller cleaning devices are installed on the mud roller distributor, the front ends of the wear-resistant scrapers 5 of the two mud roller cleaning devices are in contact with the roller surface of the mud roller 11, and the installation level of the wear-resistant scraper plates 5 is 100mm higher than the radius height of the mud roller 11;
[0026] Loosen the scraper fastening bolt 6, rotate the positioning bolt 8 of the positioning adjustment plate 7, make the wear-resistant scraper 5 overlap and contact the roller surface of the mud roller 11, and then tighten the scraper fastening bolt 6 to fix the wear-resistant scraper 5. When the mud roller 11 rotates, the wear-resistant scraper 5 can clean the sticky material on the roller surface in time;
[0027] During the material cleaning process, relying on the deadweight of the big arm 3, the scraper fixing seat 4 and the wear-resistant scraper 5, the wear-resistant scraper 5 can droop and keep in contact with the roller surface without failure. When there is a bulge on the roller surface, the wear-resistant scraper 5 is gently lifted as the mud roller 11 rotates, reducing the wear of the wear-resistant scraper 5 and reducing the rotation resistance of the mud roller 11;
[0028] When the wear-resistant scraper 5 is worn and the wear-resistant scraper 5 is not in contact with the roller surface of the mud roller 11, the scraper fastening bolts 6 are loosened to adjust the position of the wear-resistant scraper 5 so that the wear-resistant scraper 5 returns to its original position, and then the scraper fastening bolts 6 are tightened to fix the wear-resistant scraper 5;
[0029] An embodiment of the present utility model is as follows:
[0030] Leg 1 uses 200 channel steel with a length of 500mm.
[0031] The diameter of the pin 2 is 200 mm and the length is 50 mm;
[0032] The big arm 3 uses 100*100 square tube, with a length of 600mm and a thickness of 5mm;
[0033] The scraper fixing seat 4 has a length of 400 mm, a width of 320 mm and a height of 50 mm;
[0034] The wear-resistant scraper 5 has a length of 275 mm, a width of 300 mm and a thickness of 20 mm;
[0035] The length of the positioning adjustment plate 7 is 100 mm, the width is 100 mm, and the thickness is 20 mm;
[0036] The diameter of the positioning bolt 8 is 16 mm and the length is 100 mm;
[0037] The length of the ear plate 9 is 80 mm, the width is 80 mm, and the thickness is 12 mm;
[0038] The diameter of the hanging safety rope 10 is 6 mm and the length is 1500 mm.
Claims
1. A mud roller cleaning device for a mud roller distributor of a sintering machine, characterized in that: The utility model comprises a support leg (1), a pin shaft (2), a large arm (3), a scraper fixing seat (4), a wear-resistant scraper (5), a scraper fastening bolt (6), a positioning adjustment plate (7), and a positioning bolt (8). The support leg (1) is a vertical column. The lower end of the support leg (1) is fixed on the beam of the mud roller distributor. The large arm (3) is a rectangular long plate frame structure. The upper end of the support leg (1) is connected to the rear end of the large arm (3) through the pin shaft (2). The scraper fixing seat (4) is welded to the front part of the large arm (3). The wear-resistant scraper (5) is placed in the scraper fixing seat (4). The wear-resistant scraper (5) and the scraper fixing seat (6) are fixed to the large arm (3). The fixed seat (4) is slidably matched, and the upper ends of both sides of the scraper fixing seat (4) are respectively provided with vertical scraper fastening bolts (6) which are tightly connected with the top surfaces of both sides of the wear-resistant scraper (5), and the front end of the wear-resistant scraper (5) extends out of the front end of the scraper fixing seat (4), and the front end of the wear-resistant scraper (5) overlaps and contacts the roller surface of the mud roller (11). The positioning adjustment plate (7) is welded to the upper surface of the large arm (3) behind the scraper fixing seat (4), and the positioning adjustment plate (7) is provided with an adjustment screw hole, and the positioning bolt (8) is screwed into the adjustment screw hole, and the front end of the positioning bolt (8) is in relative contact with the rear end of the wear-resistant scraper (5).
2. The mud roller cleaning device of the mud roller distributor of the sintering machine according to claim 1 is characterized by: The upper end of the support leg (1) has opposite axial holes on both side walls, the rear end of the upper arm (3) is placed between the upper end of the support leg (1) and the rear end of the upper arm (3) has an axial hole opposite to the axial hole on the upper end of the support leg (1), and the pin (2) connects the rear end of the upper arm (3) to the upper end of the support leg (1) through the axial hole.
3. The mud roller cleaning device of the mud roller distributor of the sintering machine according to claim 1, characterized in that: A lifting lug plate (9) is welded to the upper surface of the boom (3), and a lifting hole is provided on the lifting lug plate (9). The lower end of the hanging safety rope (10) is connected to the lifting hole of the lifting lug plate (9), and the upper end of the hanging safety rope (10) is connected to a nearby fixed beam.
4. The mud roller cleaning device of the mud roller distributor of the sintering machine according to claim 1, characterized in that: The scraper fixing seat (4) is composed of a bottom plate, two side plates and two top plates to form a rectangular box structure with an open top end. The bottom plate is a rectangular plate, and the two side plates and the top plate are respectively long strip plates. The two side plates are respectively welded vertically on the two sides of the bottom plate, and the two top plates are respectively welded on the top of the two side plates. The two top plates are located on the inner sides of the two side plates, and the two top plates are parallel to the bottom plate. The wear-resistant scraper (5) is placed in the box body composed of the bottom plate, the side plates and the top plate. The two top plates are respectively provided with vertical fastening screw holes, and the scraper fastening bolts (6) are tightly connected to the upper plate surface of the wear-resistant scraper (5) through the fastening screw holes.