Water leakage inspection jig for automobile wire harness
By designing a vehicle wire harness leak inspection fixture including a lifting mechanism and a blow drying mechanism, the detection accuracy problem caused by uneven air drying in the prior art is solved, and the accuracy of comprehensive air drying and quality detection of the wire harness is achieved.
Patent Information
- Application Number
- CN202421276171.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-05
AI Technical Summary
During the air drying process of existing automobile wire harness leakage inspection devices, the wire harness near the fan side has good air drying effect, while water droplets still exist on the surface of the wire harness far away from the fan side, affecting the accuracy of subsequent weight measurement.
A leak inspection fixture for automobile wire harness is designed, including base, soaking bucket, vertical plate, bearing plate and lifting mechanism. Combined with the blow-drying mechanism, the lead screw is driven by the motor to rotate, which drives the thread block and bearing plate to rotate, and is realized with the air dryer. Fully air-drying of the wiring harness.
Through comprehensive air-drying, experimental errors are reduced, the accuracy of the results of wire harness leakage detection is improved, and the accuracy of wire harness quality detection is ensured.
Smart Images

Figure CN222505714U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile wiring harness detection equipment, in particular to a water leakage detection jig for automobile wiring harnesses. Background Art
[0002] The automotive wiring harness is the network body of the automotive circuit. Without the wiring harness, there would be no automotive circuit. The wiring harness refers to the contact terminal (connector) punched from copper material, which is crimped with the wires and cables, and then plastic-pressed with an insulator or an additional metal shell, etc., to form a component connecting the circuit with the wiring harness. The automotive wiring harness mainly protects the automotive circuit, reduces wear and tear, and prevents water stains from entering. In order to ensure the sealing of the wiring harness and protect the wires, the wiring harness must be tested for water leakage during inspection.
[0003] After searching, the Chinese patent publication number is CN216012604U, which discloses a water leakage inspection device for automotive wiring harnesses. By setting up multiple clamping mechanisms, the equipment can simultaneously inspect multiple wiring harnesses, and with the cooperation of the weighing component, the quality of the wiring harness can be quickly inspected. It can also better find defective products mixed in the wiring harness, speed up the inspection progress of the wiring harness, and thus improve the work efficiency of the staff.
[0004] However, during use of the above patent, after immersion, when the surface of the wire harness is dried by a fan, the fan has a better drying effect on the wire harness close to the side, while water droplets still exist on the surface of the wire harness far away from the fan, affecting the subsequent weight measurement and thus the accuracy of the implementation. Utility Model Content
[0005] The purpose of the utility model is to provide a water leakage inspection tool for automobile wiring harness in order to solve the above-mentioned problem.
[0006] The utility model achieves the above-mentioned purpose through the following technical solutions:
[0007] A water leakage inspection jig for automobile wiring harnesses comprises a base, a soaking bucket and a vertical plate are fixedly connected to the top of the base, a bearing plate is fixedly connected to the top of the vertical plate, a lifting mechanism is installed between the bearing plate and the soaking bucket, a locking mechanism is arranged in the lifting mechanism, a plurality of clamping mechanisms are installed on the top of the locking mechanism, a drying mechanism is arranged above the clamping mechanism, the lifting mechanism comprises a lead screw, the lead screw is rotatably connected between the soaking bucket and the bearing plate, a motor is fixedly connected to the top of the bearing plate, an output shaft of the motor is fixedly connected to the top of the lead screw, a threaded block is threadedly connected to the lead screw, and a bearing disk is fixedly connected to the outer side of the threaded block.
[0008] Preferably, the locking mechanism comprises a mounting disc, which is fitted on the top of the supporting disc, and a locking hole and a locking groove are provided on the mounting disc, and a locking column is fixedly connected to the top of the supporting disc.
[0009] Preferably, the inner diameter of the locking hole is consistent with the outer diameter of the locking column.
[0010] Preferably, the locking groove is a rectangular groove, and its width is slightly larger than the width of the threaded block.
[0011] Preferably, the clamping mechanism includes a placing plate, which is fixedly connected to the top of the mounting disc, the top of the placing plate is fixedly connected to the mounting plate, a threaded tube is fixedly connected in the mounting plate, a threaded rod is threadedly connected in the threaded tube, a movable plate is rotatably connected to the rear side of the threaded rod, the movable plate is slidably connected to the top of the placing plate, a clamping plate is arranged behind the movable plate, and the clamping plate is fixedly connected to the top of the placing plate.
[0012] Preferably, the drying mechanism includes an expansion plate, which is fixedly connected to the top of the vertical plate, the top of the expansion plate is fixedly connected to an air dryer, the front side of the air dryer is fixedly connected to an air duct, the bottom of the supporting plate is fixedly connected to a connecting column, the bottom of the connecting column is fixedly connected to an air outlet box, and the other end of the air duct is fixedly connected to the air outlet box.
[0013] The beneficial effect is that the motor is reversed to drive the lead screw to rotate, thereby driving the threaded block to rotate and move upward, and then driving the carrier plate to rotate and move upward. By rotating and moving the carrier plate upward, the mounting disc is driven to rotate and move upward. During the process of rotating and moving the mounting disc upward, the wire harness can be fully air-dried in conjunction with the blowing mechanism, thereby reducing the error of the experiment and improving the accuracy of the results.
[0014] The additional technical features and advantages of the present invention will be more clearly explained in the following description, or can be understood through the specific practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the accompanying drawings:
[0016] Figure 1 It is a three-dimensional diagram of a water leakage inspection jig for automobile wiring harnesses according to the utility model;
[0017] Figure 2 It is a front view of a water leakage inspection jig for automobile wiring harnesses according to the utility model;
[0018] Figure 3 It is a three-dimensional diagram of the clamping mechanism of a water leakage inspection jig for automobile wiring harnesses described in the utility model;
[0019] Figure 4 It is a three-dimensional diagram of the installation disc of a water leakage inspection fixture for automobile wiring harness described in the utility model;
[0020] Figure 5 The utility model is a three-dimensional diagram of a carrier plate of a water leakage inspection fixture for automobile wiring harnesses.
[0021] The description of the accompanying drawings is as follows: 1. base; 101. soaking barrel; 102. vertical plate; 103. bearing plate; 201. screw; 202. motor; 203. threaded block; 204. bearing plate; 301. mounting disc; 302. locking hole; 303. locking groove; 304. locking column; 401. storage plate; 402. mounting plate; 403. threaded pipe; 404. threaded rod; 405. movable plate; 406. clamping plate; 501. expansion plate; 502. air dryer; 503. air duct; 504. connecting column; 505. air outlet box. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0023] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0024] The utility model is further described below in conjunction with the accompanying drawings:
[0025] like Figure 1-Figure 5 As shown, a leakage inspection fixture for automobile wiring harnesses comprises a base 1, a soaking bucket 101 and a vertical plate 102 are welded on the top of the base 1, a bearing plate 103 is welded on the top of the vertical plate 102, a lifting mechanism for up and down movement is installed between the bearing plate 103 and the soaking bucket 101, a locking mechanism is arranged in the lifting mechanism, a plurality of clamping mechanisms for clamping the wiring harness are installed on the top of the locking mechanism, and a drying mechanism for air drying is arranged above the clamping mechanism.
[0026] The clamping mechanism includes a storage plate 401, which is connected to the top of the mounting disc 301 by bolts. A mounting plate 402 is welded to the top of the storage plate 401, a threaded tube 403 is welded in the mounting plate 402, a threaded rod 404 is threadedly connected in the threaded tube 403, a movable plate 405 is rotatably connected to the rear side of the threaded rod 404 through a bearing, the movable plate 405 is slidably connected to the top of the storage plate 401, a clamping plate 406 is arranged behind the movable plate 405, and the clamping plate 406 is welded to the top of the storage plate 401, the wiring harness to be inspected is placed between the movable plate 405 and the clamping plate 406, the threaded rod 404 is rotated by the turntable, thereby driving the movable plate 405 to move, thereby achieving clamping and fixing of the wiring harness.
[0027] The locking mechanism includes a mounting disc 301, which is attached to the top of the carrier disc 204. A locking hole 302 and a locking groove 303 are provided on the mounting disc 301. A locking column 304 is welded on the top of the carrier disc 204. The inner diameter of the locking hole 302 is consistent with the outer diameter of the locking column 304. The locking groove 303 is a rectangular groove, and its width is slightly larger than the width of the threaded block 203. The mounting disc 301 is inserted into the threaded block 203 along the locking groove 303, and then the mounting disc 301 is pressed down to insert the locking column 304 into the locking hole 302 to achieve locking.
[0028] The lifting mechanism includes a lead screw 201, which is rotatably connected between the soaking bucket 101 and the carrying plate 103 through a bearing. The top of the carrying plate 103 is connected to a motor 202 by bolts. The output shaft of the motor 202 is connected to the top of the lead screw 201 by a coupling. A threaded block 203 is threadedly connected to the lead screw 201, and the outer side of the threaded block 203 is connected to a carrying plate 204 by a key. The movement of the motor 202 drives the lead screw 201 to rotate, thereby driving the threaded block 203 to rotate and move downward, thereby driving the carrying plate 204 to rotate and move. The downward movement of the carrying plate 204 drives the mounting disc 301 to move downward, thereby driving the clamping mechanism to move downward, and then driving the wiring harness to be inspected to move down to the soaking bucket 101 for soaking. After soaking for a period of time, the motor 202 is reversed to drive the lead screw 201 to rotate, thereby driving the threaded block 203 to rotate and move upward, thereby driving the carrying plate 20 4 rotates and moves upward, and the mounting disc 301 is driven to rotate and move upward by rotating the supporting disc 204, thereby driving the soaked wire harness to rotate and move upward. The drying mechanism includes an expansion plate 501, which is connected to the top of the vertical plate 102 by bolts, and the top of the expansion plate 501 is connected to a dryer 502 by bolts, and the front side of the dryer 502 is threadedly connected with an air supply pipe 503, and a connecting column 504 is welded at the bottom of the supporting plate 103, and the bottom of the connecting column 504 is connected to an air outlet box 505 by bolts, and the other end of the air supply pipe 503 is threadedly connected to the air outlet box 505. Through the operation of the air dryer 502, warm air is transported to the air outlet box 505 by the air supply pipe 503 to dry the water droplets on the surface of the wire harness. In the process of rotating and moving the mounting disc 301 upward, the drying mechanism can be used to achieve comprehensive air drying of the wire harness, thereby reducing the error of the experiment and improving the accuracy of the result.
[0029] Working principle: When in use, the wiring harness to be inspected is placed between the movable plate 405 and the clamping plate 406, and then the threaded rod 404 is rotated by the turntable to drive the movable plate 405 to move, thereby achieving the clamping and fixing of the wiring harness. After fixing, the mounting disc 301 is placed on the weighing instrument for weighing and recording the data, and then the mounting disc 301 is inserted into the threaded block 203 along the locking groove 303, and then the mounting disc 301 is pressed down, and the locking column 304 is inserted into the locking hole 302, and then the motor 202 moves to drive the lead screw 201 to rotate, thereby driving the threaded block 203 to rotate and move downward, and then driving the bearing disc 204 to rotate and move, and the bearing disc 204 moves downward, driving the mounting disc 301 to move downward, thereby driving the clamping mechanism to move downward, and then driving the wiring harness to be inspected to move down to the immersion The wire harness is soaked in the barrel 101. After soaking for a period of time, the motor 202 is reversed to drive the lead screw 201 to rotate, thereby driving the threaded block 203 to rotate and move upward, and then driving the carrier plate 204 to rotate and move upward. The carrier plate 204 rotates and moves upward, and drives the mounting disc 301 to rotate and move upward, thereby driving the soaked wire harness to rotate and move upward. At the same time, the air dryer 502 works, and the warm air is delivered to the air outlet box 505 through the air supply pipe 503 to dry the water droplets on the surface of the wire harness. In the process of rotating and moving the mounting disc 301 upward, the drying mechanism can be used to achieve comprehensive drying of the wire harness, thereby reducing the error of the experiment and improving the accuracy of the results. After the drying is completed, the mounting disc 301 is removed for weighing, and compared with the weight before the experiment, it is determined whether water has entered the wire harness, thereby determining whether the quality of the wire harness is qualified.
[0030] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A water leakage inspection jig for automobile wiring harnesses, comprising a base (1), the top of the base (1) being fixedly connected to a soaking bucket (101) and a vertical plate (102), the top of the vertical plate (102) being fixedly connected to a bearing plate (103), characterized in that: A lifting mechanism is installed between the carrying plate (103) and the soaking barrel (101), a locking mechanism is arranged in the lifting mechanism, a plurality of clamping mechanisms are installed on the top of the locking mechanism, and a drying mechanism is arranged above the clamping mechanism; The lifting mechanism comprises a lead screw (201), the lead screw (201) is rotatably connected between the soaking bucket (101) and the supporting plate (103), the top of the supporting plate (103) is fixedly connected with a motor (202), the output shaft of the motor (202) is fixedly connected with the top of the lead screw (201), a threaded block (203) is threadedly connected on the lead screw (201), and the outer side of the threaded block (203) is fixedly connected with a supporting plate (204).
2. The water leakage inspection jig for automobile wiring harness according to claim 1 is characterized in that: The locking mechanism comprises a mounting disc (301), the mounting disc (301) is attached to the top of the carrier disc (204), a locking hole (302) and a locking groove (303) are provided on the mounting disc (301), and a locking column (304) is fixedly connected to the top of the carrier disc (204).
3. The water leakage inspection jig for automobile wiring harness according to claim 2 is characterized in that: The inner diameter of the locking hole (302) is consistent with the outer diameter of the locking column (304).
4. The water leakage inspection jig for automobile wiring harness according to claim 2 is characterized in that: The locking groove (303) is a rectangular groove, and its width is slightly greater than the width of the threaded block (203).
5. The water leakage inspection jig for automobile wiring harness according to claim 2 is characterized in that: The clamping mechanism comprises a storage plate (401), the storage plate (401) is fixedly connected to the top of the mounting disc (301), the top of the storage plate (401) is fixedly connected to a mounting plate (402), a threaded tube (403) is fixedly connected to the mounting plate (402), a threaded rod (404) is threadedly connected to the threaded tube (403), a movable plate (405) is rotatably connected to the rear side of the threaded rod (404), the movable plate (405) is slidably connected to the top of the storage plate (401), a clamping plate (406) is arranged behind the movable plate (405), and the clamping plate (406) is fixedly connected to the top of the storage plate (401).
6. The water leakage inspection jig for automobile wiring harness according to claim 1 is characterized in that: The drying mechanism comprises an expansion plate (501), wherein the expansion plate (501) is fixedly connected to the top of the vertical plate (102), the top of the expansion plate (501) is fixedly connected to an air dryer (502), the front side of the air dryer (502) is fixedly connected to an air supply pipe (503), the bottom of the supporting plate (103) is fixedly connected to a connecting column (504), the bottom of the connecting column (504) is fixedly connected to an air outlet box (505), and the other end of the air supply pipe (503) is fixedly connected to the air outlet box (505).
Citation Information
Patent Citations
Water leakage inspection device for automobile wire harness
CN216012604U