Automatic lamp detector

By designing an automated lamp detector, the drive mechanism and linkage components are used to realize the automatic operation of the lamp power connector, combined with the power module and detection instrument, the problems of low detection efficiency and safety hazards of traditional lamps are solved, and fast and accurate detection and Improve detection safety.

CN222506534UActive Publication Date: 2025-02-18HENAN XINZHONGFEI LIGHTING ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421242342.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-18
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

Traditional lamp detection methods rely on manual visual inspection and manual operation, are inefficient and are susceptible to human factors, resulting in misjudgment and missed inspection, and there is a risk of electric shock. Especially when the types and number of lamps increase, the inspection work becomes more difficult. .

Method used

An automated lamp detector is designed, including a detection box, upper and lower lamp power socket, a driving mechanism, a power module and a linkage component. The driving mechanism controls the up and down flip of the lamp power socket by 180°, and the linkage component realizes power connection. The column is automatically contacted, and the power module supplies power to the lamps and detects the lamp performance indicators through a photometer, illuminance sensor and current detector.

Benefits of technology

It realizes fast and accurate detection of lamps, improves detection efficiency, reduces human error and error, reduces labor intensity and electric shock hazard, and improves the safety of the detection process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222506534U_ABST
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Abstract

The utility model discloses an automatic lamp detector, relates to the technical field of lamp detection, and comprises a detection box, and also comprises lamp power connection seats, a driving mechanism and a power supply module, a protruding part is arranged above the detection box, the lamp power connection seats are symmetrically arranged in the protruding part up and down, and the upper and lower lamp power connection seats are controlled by the driving mechanism to overturn up and down by 180 degrees. According to the utility model, through the arrangement of the upper and lower lamp power connection seats, the driving mechanism, the power supply module, the linkage assembly and various detection instruments, the two lamp power connection seats can be alternately replaced and used in the detection process, the detection efficiency is improved, and the lamp power connection seats can be conveniently replaced in the rotation transposition process, so that the detection efficiency is improved. The power connection columns can automatically make contact with the power connection pieces through cooperation of the linkage mechanism, power is supplied to the lamp through the power module, it is always guaranteed that the upper lamp is in a power-off state, and automatic power connection and power-off of the lamp are achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of lamp detection, and in particular relates to an automatic lamp detection instrument. Background Art

[0002] In the lighting industry, the inspection and maintenance of lamps is an important and tedious task. In the production of lamps, a series of tests need to be carried out on the lamps that have been produced. The general lamp detection device includes the following main test items: electrical test, which is mainly used to detect the electrical performance indicators of lamps, such as voltage, current, power, power factor, etc.; optical test, which is mainly used to detect the optical performance indicators of lamps, such as luminous flux, beam distribution, color temperature, color tolerance, etc.; reliability test, which is mainly used to detect the reliability indicators of lamps, such as life, withstand voltage, breakdown voltage, etc., to detect and judge whether the electrical performance, optical performance and reliability of lamps meet the requirements, and to screen out unqualified lamps through testing. The traditional lamp detection method mainly relies on manual visual inspection and manual operation, and requires manual power connection of lamps. This method is not only inefficient, but also easily affected by human factors, resulting in misjudgment and missed detection, and it is easy to cause electric shock hazards. In addition, with the rapid development of the lighting industry, the types and quantity of lamps are increasing, which brings greater challenges to the detection work. Therefore, it is of great practical significance to develop an automatic lamp detector. Utility Model Content

[0003] In view of the problems existing in the prior art, the utility model provides an automatic lamp tester, which can realize fast and accurate lamp detection, improve detection efficiency, and reduce human errors and mistakes.

[0004] The solution adopted by the utility model to solve the technical problem is: an automatic lamp tester, including a test box, a lamp power socket, a driving mechanism and a power module, a protrusion is provided on the top of the test box, the lamp power socket is symmetrically arranged in the protrusion, the upper and lower lamp power sockets are controlled by the driving mechanism to flip up and down 180 degrees, a lamp socket is provided at the center above the lamp power socket, the lamp can be inserted in the lamp socket, power connection grooves are symmetrically opened on the top of the lamp power socket, and conductive conductive parts electrically connected to the lamp socket are provided in the power connection grooves. The power module includes a power supply battery placed in the detection box, the detection box is connected with an insulating plate through a vertical telescopic rod, and power poles are arranged on the left and right sides of the insulating plate, the positions of the power poles correspond to the positions of the power slots, and the positive and negative poles of the power supply battery are electrically connected to the power poles through conductive wires, and a linkage component for controlling the power poles to move up and down following the driving mechanism is provided in the detection box, the linkage component includes a connecting rod fixedly mounted on the rotating shaft, and the insulating plate is hinged to the outer end of the connecting rod through a push rod; a photometer and a light intensity sensor are installed in the detection box.

[0005] Furthermore, the driving mechanism includes a rotating shaft which is laterally rotatably sleeved in the protruding portion, the rotating shaft is placed between the upper and lower lamp sockets, and is connected to the lamp sockets through a mounting member, and a motor connected to the rotating shaft is installed on the detection box.

[0006] Furthermore, an indicator light is installed on the lamp power socket, and a current detector electrically connected to the lamp socket is installed on the lamp power socket.

[0007] Furthermore, screw holes are provided at corresponding positions on the mounting piece and the lamp socket, and the lamp socket is mounted on the mounting piece by means of bolts.

[0008] Furthermore, the motor is a forward and reverse stepping motor.

[0009] Furthermore, a control console is provided outside the detection box.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] The utility model provides two upper and lower lamp power sockets, a driving mechanism, a power module, a linkage component and various detection instruments. The two lamp power sockets can be used alternately during the detection process, thereby improving the detection efficiency. In the process of rotating and changing the position of the lamp power socket, the linkage mechanism can cooperate to make the power pole automatically contact the power plate, power the lamp through the power module, and always ensure that the upper lamp is in a power-off state, thereby realizing automatic power connection and power failure of the lamp. While reducing labor intensity, it reduces possible accidents that may occur during manual power connection and improves the safety of the detection process. The lamp detector can realize fast and accurate lamp detection, improve detection efficiency, and reduce human errors and mistakes. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0013] Figure 2 It is a three-dimensional cross-sectional structural schematic diagram of the utility model;

[0014] Figure 3 It is a front view cross-sectional structural schematic diagram of the utility model;

[0015] Figure 4 This is a schematic diagram of the structure of the lamp power socket of the utility model;

[0016] Figure 5 This is a schematic diagram of the structure of the lamp power socket and the driving mechanism of the utility model.

[0017] In the figure: 1. detection box; 11. protrusion; 2. lamp socket; 21. lamp socket; 22. power connection slot; 23. conductive sheet; 24. current detector; 3. driving mechanism; 31. rotating shaft; 32. motor; 33. mounting part; 4. lamp; 5. power module; 51. power supply battery; 52. conductive wire; 53. insulating plate; 54. power connection post; 6. linkage assembly; 61. connecting rod; 62. push rod; 63. telescopic rod; 7. photometer; 8. light intensity sensor; 9. indicator light; 10. control panel. DETAILED DESCRIPTION

[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0019] See also Figure 1-5 , the utility model provides a technical solution of an automatic lamp detector: Example

[0020] according to Figure 1 and Figure 2 As shown, it includes a detection box 1, a lamp power socket 2, a driving mechanism 3 and a power module 5. A protrusion 11 is provided above the detection box 1. There are two lamp power sockets 2, which are symmetrically arranged in the protrusion 11. Figure 4 As shown, a lamp socket 21 is provided at the center above the lamp socket 2, and the lamp 4 to be tested is inserted into the lamp socket 21, and power connection slots 22 are symmetrically opened on the left and right sides of the lamp socket 2. A conductive sheet 23 electrically connected to the lamp socket 21 is provided in the power connection slot 22. When the conductive sheet 23 is energized, it can conduct electricity to the lamp socket 21, so that the lamp 4 lights up.

[0021] like Figure 3 As shown, the power supply module 5 includes a power supply battery 51 placed at the bottom of the detection box 1, and an insulating plate 53 is connected above the power supply battery 51 through a vertical telescopic rod 63. The insulating plate 53 is symmetrically provided with power connection posts 54, and the positions of the power connection posts 54 correspond to the positions of the power connection slots 22. The positive and negative poles of the power supply battery 51 are electrically connected to the power connection posts 54 through conductive wires 52. After the power connection posts 54 are inserted into the power connection slots 22 and contact the power connection sheets, a circuit path is formed between the power supply battery 51, the power connection posts 54 and the lamp 4, and the power supply battery 51 can provide power to the lamp 4 to make the lamp 4 light up.

[0022] The driving mechanism 3 includes a rotating shaft 31 which is laterally rotated and mounted at the center position of the protrusion 11. The rotating shaft 31 is placed between the upper and lower lamp sockets 2. The lamp sockets 2 are connected and fixed to the upper and lower parts of the rotating shaft 31 through mounting parts 33. A motor 32 for controlling the rotation of the rotating shaft 31 is installed on the detection box 1. The motor 32 is a forward and reverse stepping motor. When the motor 32 receives a control signal, it can drive the upper and lower lamp sockets 2 to achieve 180° up and down flipping through the rotating shaft 31, so that the lamp to be detected at the top is rotated into the detection box 1, and the lamp that has been detected in the detection box 1 is rotated outside the detection box 1.

[0023] A linkage assembly 6 for controlling the power connection post 54 to move up and down following the driving mechanism 3 is provided in the detection box 1. The linkage assembly 6 includes a connecting rod 61 fixedly mounted on the rotating shaft 31. A gap is reserved between the lamp power connection socket 2 and the protrusion 11 to allow the connecting rod 61 to rotate normally. The connecting rod 61 is located in this gap. A push rod 62 is hinged at the outer end of the connecting rod 61, and the lower end of the push rod 62 is hinged on the insulating plate 53. When the motor 32 drives the upper and lower lamp power connection sockets 2 to flip, the rotating shaft 31 rotates to drive the connecting rod 61 to rotate, and the insulating plate 53 and the power connection post 54 are pushed up and down by the action of the connecting rod 61 and the push rod 62. When the lamp power connection socket 2 is rotated 90° to a vertical state, the insulating plate 53 and the power connection post 54 are pushed to the lowest point, leaving enough space for the lamp power connection socket The rotation space, when the lamp power socket 2 rotates 180° to a horizontal state, the insulating plate 53 and the power pole 54 are pulled to the highest point by the connecting rod 61 and the push rod 62, and are just plugged into the power connection slot 22 to contact the power connection piece, so as to realize automatic power-on of the lamp 4. By arranging two lamp power sockets 2 inside and outside the detection box 1, since the power module 5 is arranged in the detection box 1, the lamp can be powered on only when the lamp power socket 2 is rotated into the detection box 1, and the lamp power socket located above cannot be powered on, ensuring that the staff is in a safe state of no electricity when inserting the lamp on the upper lamp power socket, avoiding the risk of electric shock to the staff when installing the lamp, and the alternating use of the two lamp power sockets 2 can realize the continuity detection of the lamp and improve the detection efficiency.

[0024] A photometer 7 and an illuminance sensor 8 are installed in the detection box 1, a current detector 24 electrically connected to the lamp socket 21 is installed on the lamp socket 2, and an indicator light 9 is installed on the lamp socket 2. When the lamp performance indicators detected by the photometer 7, the illuminance sensor 8 and the current detector 24 are all within the normal qualified range, the indicator light 9 lights up, if any one of the tests is unqualified, the indicator light 9 is not lit, so that the staff can directly judge whether the lamp is qualified. A control panel 10 is provided on the outside of the detection box 1, and the staff can control all electrical components of the detector through the control panel 10, and the detection signals of the current detector 24, the photometer 7 and the illuminance sensor 8 can be transmitted to the display screen of the control panel 10 to display the detection information, and the detection information is integrated and stored, and by collecting and analyzing various parameter information of the lamp, it helps manufacturers to better understand the usage of the lamp, and provide strong support for product development and market strategies.

[0025] When used specifically, the utility model is an automated lamp tester. First, a lamp to be tested is inserted into the lamp socket 21 of the upper lamp socket 2, and then the motor 32 is controlled to rotate forward to drive the lamp socket 2 to rotate 180°. The upper lamp socket 2 and the lamp 4 thereon are rotated into the test box 1. While the shaft 31 is rotating, the connecting post 54 is pulled up and down synchronously through the connecting rod 61 and the push rod 62. When the lamp socket 2 is rotated to a horizontal state, the connecting post 54 can be inserted into the connecting slot 22 of the lower lamp socket 2, and the lamp 4 is electrically conductive through the conductive sheet 23, and then The various performance indicators of the lamp are tested by the photometer 7, the illuminance sensor 8 and the current detector 24. When all the indicators are qualified, the indicator light 9 lights up. While the lamp is being tested, the staff can insert the next lamp to be tested on the lamp power socket that is flipped upward and wait for testing. When the lower lamp is tested, the motor 32 is controlled to reverse, and the upper and lower lamps are replaced by reversing their positions. The lamp to be tested is moved to the test box 1 for power testing. The lamp that has completed the test is automatically powered off. The staff determines whether the lamp is qualified according to the indication information of the indicator light 9, and removes and replaces the next lamp to be tested for testing. Example

[0026] On the basis of the first embodiment, Figure 5 As shown, screw holes are opened at corresponding positions on the mounting member 33 and the lamp socket 2, and the lamp socket 2 is detachably mounted on the mounting member 33 by bolts. When in use, the lamp 4 detector can replace the lamp socket 2 according to different types of lamps 4 to match the lamp socket 21 with the lamp 4, thereby realizing the detection of different types of lamps 4.

[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An automated lamp tester, comprising a test box (1), characterized in that: It also includes a lamp power socket (2), a drive mechanism (3) and a power module (5); a protrusion (11) is provided above the detection box (1); the lamp power socket (2) is symmetrically arranged in the protrusion (11); the upper and lower lamp power sockets (2) are controlled by the drive mechanism (3) to flip up and down 180 degrees; a lamp socket (21) is provided at the center above the lamp power socket (2); a lamp (4) can be inserted into the lamp socket (21); a power connection slot (22) is symmetrically provided above the lamp power socket (2); a conductive sheet (23) electrically connected to the lamp socket (21) is provided in the power connection slot (22); the power module (5) includes a power supply battery (51) placed in the detection box (1); the An insulating plate (53) is connected to the detection box (1) via a vertical telescopic rod (63), and power connection posts (54) are arranged on the left and right sides of the insulating plate (53). The positions of the power connection posts (54) correspond to the positions of the power connection slots (22), and the positive and negative electrodes of the power supply battery (51) are electrically connected to the power connection posts (54) via conductive wires (52). A linkage assembly (6) for controlling the power connection posts (54) to move up and down following the driving mechanism (3) is arranged in the detection box (1), and the linkage assembly (6) comprises a connecting rod (61) fixedly mounted on the rotating shaft (31), and the insulating plate (53) is hinged to the outer end of the connecting rod (61) via a push rod (62); a photometer (7) and a light intensity sensor (8) are installed in the detection box (1).

2. The automatic lamp tester according to claim 1, characterized in that: The driving mechanism (3) comprises a rotating shaft (31) which is laterally rotatably sleeved in the protruding portion (11); the rotating shaft (31) is disposed between two upper and lower lamp sockets (2) and is connected to the lamp sockets (2) via a mounting member (33); and a motor (32) connected to the rotating shaft (31) is mounted on the detection box (1).

3. An automatic lamp (4) detector according to claim 1, characterized in that: An indicator light (9) is installed on the lamp power socket (2), and a current detector (24) electrically connected to the lamp socket (21) is installed on the lamp power socket (2).

4. The automatic lamp tester according to claim 2, characterized in that: Screw holes are provided at corresponding positions on the mounting piece (33) and the lamp power socket (2), and the lamp power socket (2) is mounted on the mounting piece (33) by means of bolts.

5. The automatic lamp tester according to claim 2, characterized in that: The motor (32) is a forward and reverse stepping motor (32).

6. The automatic lamp tester according to claim 1, characterized in that: A control console (10) is provided outside the detection box (1).