Cable braiding machine capable of synchronously laying cables
By designing a synchronous cable release mechanism in the cable braiding machine, using the cooperation of the rotating frame and the gear worm, the braiding problem caused by the free rotation of the cable release roller is solved, and the fast, stable and consistent cable braiding is achieved.
Patent Information
- Application Number
- CN202421163819.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-25
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-25
AI Technical Summary
The existing cable braiding machines can rotate freely, resulting in different cable release amounts, which affects the braiding process and may lead to looseness or reduced braiding effect.
A cable braiding machine for synchronous cable release is designed to drive the cable release roller to rotate about the vertical center through the rotating frame, and the self-locking rotation of the cable release roller is achieved through the cooperation of gears and worms to ensure the consistent cable release quantity.
The synchronous rotation of the cable release roller is achieved, ensuring the stability and consistency of cable braiding, and improving the braiding efficiency and effect.
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Figure CN222507241U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cable manufacturing, and particularly relates to a cable braiding machine for synchronously laying out cables. Background Art
[0002] Cable is a wire used to transmit electric energy, signals or data. It consists of one or more mutually insulated conductors and an external insulating sheath and (or) protective layer. Cable plays a vital role in modern society and is widely used in many fields such as power transmission, communication, control and instrumentation. The existing cable braiding machine installs the cable-releasing rollers on the rotating disk in sequence, and then drives the rotating disk to rotate by a motor, so that the cable-releasing rollers on the rotating disk rotate around the vertical center of the rotating disk under the action of the rotating disk to achieve cable braiding. However, in actual use, since the cable-releasing rollers themselves can rotate freely, different cable-releasing rollers have different cable-releasing amounts under certain circumstances, which affects the subsequent braiding process.
[0003] For example, the utility model with announcement number CN220033665U discloses a cable braiding machine, wherein a braiding machine body is arranged above a base, a support rod is arranged in the middle of the braiding machine body, traction components are arranged on both sides of the support rod, a winding motor is symmetrically arranged above the support rod, a disassembly and assembly component is arranged at the output end of the winding motor, and a winding roller is arranged at one end of the disassembly and assembly component. In the technical scheme of this patent, the braiding machine body arranged on the base drives the cable-releasing roller installed on the braiding machine body to rotate around the vertical center of the braiding machine body. Since the cable-releasing roller is rotatably arranged on the braiding machine body, during the rotation of the braiding machine body, different cable-releasing rollers may be driven to rotate at different angles due to inertia and other principles, so that the cable-releasing amount of the cable-releasing roller is different. During the weaving process, one or several cables may become loose, which reduces the weaving effect and affects the subsequent weaving process. Utility Model Content
[0004] In view of this, the utility model aims to provide a cable braiding machine with synchronous cable release, so that the rotating frame drives the cable release roller to rotate around the vertical center of the rotating frame, and the rotating frame and the cable release roller on the rotating frame are self-locking during the rotation process, so that the cable can be braided quickly and stably.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a cable braiding machine with synchronous cable release, including a machine table, the four corners of the lower surface of the machine table are provided with supporting feet, the front side of the machine table is slidingly provided with two sliding doors arranged front and rear staggered, the upper surface of the machine table is provided with a mounting seat, the upper surface of the mounting seat is provided with a support frame, the upper side of the inner wall on both sides of the left and right sides of the support frame are rotatably provided with a rotating cylinder 1, the interior of the rotating cylinder 1 is fixed with a winding roller by bolt connection, the upper side of the left and right sides of the support frame are provided with a driving motor, the output shaft of the driving motor is respectively fixed to the adjacent rotating cylinder 1 by a coupling, and the mounting seat is provided with a supporting frame. The mounting seat is internally rotatably provided with two rotating frames which are symmetrically distributed on the left and right. Rotating cylinders 2 are rotatably provided in rotating grooves evenly opened on the upper surfaces of the two rotating frames. Cable-releasing rollers are fixed inside the rotating cylinders 2 by bolts. Two symmetrically distributed fixing rings are provided at the inner bottom end of the mounting seat. Evenly distributed teeth are provided on the inclined surfaces of the fixing rings close to the vertical centers of adjacent rotating frames. Bevel gears are fixedly sleeved at the bottom ends of the rotating cylinders 2. The bevel gears are respectively meshed with adjacent teeth. An electric control module for driving the rotating frame to rotate is also provided on the mounting seat, and a wire module for wires is also provided on the support frame.
[0006] As a further improvement of the present invention, the wire module includes a support arranged in the middle part of the support frame, and two guide slide grooves symmetrically distributed on the left and right are provided on the front side of the support. Sliding seats are slidably arranged inside the guide slide grooves, and guide rings are arranged on the front sides of the sliding seats. The guide rings are respectively installed in cooperation with vertically adjacent winding rollers, and an electric drive unit 1 for driving the guide ring to move is also arranged on the support; the electric drive unit 1 includes four evenly distributed sliding seats evenly welded and fixed to the bottom end of the support, and reciprocating screws are respectively rotatably arranged between two sliding seats located on the same side, and the reciprocating screws are respectively threadedly connected to adjacent sliding seats, and a dual-axis motor 2 is arranged in the middle part of the interior of the support, and the output shafts of the dual-axis motor 2 are respectively fixed to adjacent reciprocating screws through couplings.
[0007] As a further improvement of the present utility model, the electric control module includes a worm gear fixedly mounted on the outer arc surface of the lower end of the two rotating frames, and two U-shaped seats symmetrically distributed on the left and right are arranged on the inner front side of the mounting seat. Worms are rotatably arranged inside the U-shaped seats, and the worms are respectively meshed and connected with adjacent worm gears. The mounting seat is also provided with an electric drive unit 2 for driving the worm gear to rotate; the electric drive unit 2 includes a dual-axis motor 1 arranged on the inner front side of the mounting seat, and the output shafts of the dual-axis motor 1 are respectively fixed to adjacent worm gears through couplings; a control panel is arranged on the front side of the mounting seat, and the drive motor, dual-axis motor 1 and dual-axis motor 2 are all electrically connected to the control panel.
[0008] As a further improvement of the utility model, a rubber ring is bonded and fixed to the inner wall of the guide ring.
[0009] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0010] Firstly, the operation of the dual-axis motor 1 is regulated by the control panel, and the output shafts of the dual-axis motor 1 respectively drive the worm gear connected thereto to rotate, so that the rotating frame drives the cable-releasing roller to rotate around the vertical center of the rotating frame, and the rotating frame itself rotates during the process, so that the cable can be woven quickly and stably.
[0011] Secondly, the meshing relationship between the worm and the worm wheel makes the worm wheel drive the rotating frame connected to it to rotate, and the meshing relationship between the bevel gear and the teeth at the bottom end of the rotating cylinder two makes the bevel gear drive the rotating cylinder two to rotate. The cooperation between the worm and the worm wheel and the bevel gear and the teeth can stably and accurately drive the cable-releasing roller to rotate around the vertical center of the rotating frame, while ensuring the self-locking of the rotation state, thereby ensuring the stable weaving of the cable.
[0012] Thirdly, the output shaft of the second dual-axis motor drives the reciprocating screw connected thereto to rotate, so that the sliding seats on the left and right sides respectively drive the guide ring to continuously move back and forth left and right, guiding the woven cable so that the cable can be neatly and tightly wound on the winding roller.
[0013] Fourthly, the rubber ring can make the cable contact the guide ring flexibly, which can effectively avoid the cable sheath from being damaged during the winding process of the cable during the braiding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the internal cross-sectional structure of the utility model;
[0017] Figure 3 It is a schematic diagram of the enlarged structure of point A of the utility model;
[0018] Figure 4 It is a schematic diagram of the internal plane structure of the utility model.
[0019] In the figure: 101, machine table; 102, sliding door; 103, mounting seat; 104, supporting frame; 105, rotating drum 1; 106, winding roller; 107, driving motor; 108, supporting leg; 201, rotating frame; 202, rotating drum 2; 203, cable-releasing roller; 204, fixing ring; 205, bevel gear; 206, worm gear; 207, U-shaped seat; 208, worm; 209, double-axis motor 1; 301, supporting seat; 302, guide slide; 303, sliding seat; 304, guide ring; 305, rotating seat; 306, reciprocating screw; 307, double-axis motor 2; 401, control panel. DETAILED DESCRIPTION
[0020] In order to better understand the present invention, the content of the present invention is further clearly described below in conjunction with the embodiments, but the protection content of the present invention is not limited to the following embodiments. In the following description, a large number of specific details are given in order to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details.
[0021] like Figure 1 , 2 4, comprising a machine 101, the four corners of the lower surface of the machine 101 are provided with supporting feet 108, the front side of the machine 101 is slidingly provided with two sliding doors 102 arranged in a front-to-back offset manner, the upper surface of the machine 101 is provided with a mounting seat 103, the upper surface of the mounting seat 103 is provided with a support frame 104, the upper sides of the inner walls on both sides of the left and right sides of the support frame 104 are rotatably provided with rotating cylinders 105, the interior of the rotating cylinders 105 is fixed with winding rollers 106 by bolt connection, the upper sides of the left and right sides of the support frame 104 are provided with driving motors 107, the output shafts of the driving motors 107 are respectively fixed to the adjacent rotating cylinders 105 by couplings, and the interior of the mounting seat 103 is rotatably provided with two The rotating frames 201 are symmetrically distributed on the left and right, and the rotating cylinders 202 are rotatably arranged in the rotating grooves evenly opened on the upper surfaces of the two rotating frames 201. The interior of the rotating cylinders 202 is fixed with cable-releasing rollers 203 by bolt connection. The inner bottom end of the mounting seat 103 is provided with two symmetrically distributed fixing rings 204. The inclined surfaces of the fixing rings 204 close to the vertical centers of the adjacent rotating frames 201 are provided with evenly distributed teeth. The bottom ends of the rotating cylinders 202 are fixedly sleeved with bevel gears 205, which are respectively meshed with the adjacent teeth. The mounting seat 103 is also provided with an electric control module for driving the rotating frame 201 to rotate, and the support frame 104 is also provided with a wire module for the wires.
[0022] like Figure 2 , 3As shown in , 4, the wire module includes a support 301 arranged in the middle of the support frame 104, and two guide grooves 302 symmetrically distributed on the front side of the support 301 are provided, and sliding seats 303 are slidably arranged inside the guide grooves 302, and guide rings 304 are arranged on the front sides of the sliding seats 303, and the guide rings 304 are respectively installed in cooperation with the vertically adjacent winding rollers 106. The support 301 is also provided with an electric drive unit 1 for driving the guide ring 304 to move; the electric drive unit 1 includes four evenly distributed sliding seats 303 uniformly welded and fixed to the bottom end of the support 301, and reciprocating screws 306 are rotatably arranged between two sliding seats 303 located on the same side, and the reciprocating screws 306 are respectively threadedly connected to the adjacent sliding seats 303, and a dual-axis motor 2 307 is arranged in the middle of the interior of the support 301, and the output shafts of the dual-axis motor 2 307 are respectively fixed to the adjacent reciprocating screws 306 through couplings.
[0023] like Figure 2 , 3 As shown in , 4, the electric control module includes a worm gear 206 fixedly mounted on the outer arc surface of the lower ends of the two rotating frames 201, and two U-shaped seats 207 symmetrically distributed on the left and right are arranged on the inner front side of the mounting seat 103. Worms 208 are rotatably arranged inside the U-shaped seats 207, and the worms 208 are respectively meshed and connected with adjacent worm gears 206. The mounting seat 103 is also provided with an electric drive unit 2 for driving the worm gear 206 to rotate; the electric drive unit 2 includes a dual-axis motor 1 209 arranged on the inner front side of the mounting seat 103, and the output shafts of the dual-axis motor 1 209 are respectively fixed to adjacent worm gears 208 through couplings.
[0024] like Figure 1 , 2 As shown in FIG. 4 , a control panel 401 is provided on the front side of the mounting base 103 , and the driving motor 107 , the dual-axis motor 1 209 and the dual-axis motor 2 307 are all electrically connected to the control panel 401 .
[0025] When the cable needs to be braided during the cable production process, the personnel insert the winding roller 106 into the rotating drum 1 105 on the left and right sides respectively, and then use an external tool to rotate the bolts to install the winding roller 106, and insert the cable-releasing roller 203 into the rotating drum 202 respectively, and then use an external tool to rotate the bolts to install the cable-releasing roller 203; the control panel 401 is used to control the operation of the driving motor 107, the dual-axis motor 1 209 and the dual-axis motor 2 307, so that the output shafts of the two driving motors 107 respectively drive the rotating drum 105 connected thereto to rotate, thereby driving the winding roller 106 to rotate, and the output shafts of the dual-axis motor 1 209 respectively drive the worm 208 connected thereto to rotate, and then through the meshing relationship between the worm 208 and the worm wheel 206, the worm wheel 206 respectively drives the rotating frame 201 connected thereto to rotate, thereby driving the cable-releasing roller 203 installed on the rotating frame 201 to rotate around the rotating frame 20 1 rotates, and during the rotation of the rotating frame 201, the meshing relationship between the bevel gear 205 at the bottom of the rotating drum 202 and the teeth makes the bevel gear 205 drive the rotating drum 202 to rotate, and then the rotating drum 202 drives the cable-releasing roller 203 to rotate itself to realize cable release, so that the rotating frame 201 drives the cable-releasing roller 203 to rotate itself during the process of rotating around the vertical center of the rotating frame 201, so that the cable can be woven quickly and stably, and the output shafts of the dual-axis motor 207 respectively drive the reciprocating screw rod 306 connected thereto to rotate, and then the threaded relationship between the reciprocating screw rod 306 and the sliding seat 303 drives the sliding seat 303 to continuously reciprocate left and right in the guide slide groove 302, so that the sliding seats 303 on the left and right sides respectively drive the guide ring 304 to continuously reciprocate left and right, so as to guide the woven cable, so that the cable can be neatly and tightly wound on the winding roller 106.
[0026] According to another embodiment of the present invention, Figure 1 , 2 As shown in Figure 3, a rubber ring is bonded and fixed to the inner wall of the guide ring 304. During the braiding process of the cable, the rubber ring can make the cable flexibly contact with the guide ring 304, thereby effectively avoiding damage to the cable sheath during the winding process.
[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.
Claims
1. A cable braiding machine for synchronous cable release, comprising a machine platform (101), wherein the four corners of the lower surface of the machine platform (101) are provided with supporting feet (108), and the front side of the machine platform (101) is slidably provided with two sliding doors (102) arranged in a front-to-back staggered manner, characterized in that: The upper surface of the machine platform (101) is provided with a mounting seat (103), the upper surface of the mounting seat (103) is provided with a support frame (104), the upper sides of the inner walls on both sides of the support frame (104) are rotatably provided with a rotating cylinder (105), the interior of the rotating cylinder (105) is fixed with a winding roller (106) by bolt connection, the upper sides of the left and right sides of the support frame (104) are provided with a driving motor (107), the output shaft of the driving motor (107) is respectively fixed to the adjacent rotating cylinder (105) by a coupling, the interior of the mounting seat (103) is rotatably provided with two rotating frames (201) symmetrically distributed on the left and right, and the upper surfaces of the two rotating frames (201) are evenly provided with A second rotating drum (202) is rotatably arranged in the rotating groove, a cable-releasing roller (203) is fixed inside the second rotating drum (202) by bolt connection, two left-right symmetrically distributed fixing rings (204) are arranged at the inner bottom end of the mounting seat (103), evenly distributed teeth are arranged on the inclined surfaces of the fixing rings (204) close to the vertical centers of the adjacent rotating frames (201), a bevel gear (205) is fixedly sleeved at the bottom end of the second rotating drum (202), the bevel gears (205) are respectively meshed with the adjacent teeth, an electric control module for driving the rotating frame (201) to rotate is also arranged on the mounting seat (103), and a wire module for wires is also arranged on the support frame (104).
2. The cable braiding machine with synchronous cable release as claimed in claim 1, characterized in that: The wire module comprises a support (301) arranged in the middle of the support frame (104), the front side of the support (301) is provided with two guide grooves (302) symmetrically distributed on the left and right, the inside of the guide grooves (302) are slidably provided with sliding seats (303), the front sides of the sliding seats (303) are provided with guide rings (304), the guide rings (304) are respectively installed in cooperation with the vertically adjacent winding rollers (106), and the support (301) is also provided with an electric drive unit for driving the guide rings (304) to move.
3. The cable braiding machine for synchronous cable laying as claimed in claim 2, characterized in that: The electric drive unit 1 comprises four evenly distributed sliding seats (303) evenly welded and fixed at the bottom end of the support (301), a reciprocating screw rod (306) is rotatably arranged between two sliding seats (303) located on the same side, and the reciprocating screw rod (306) is respectively threadedly connected to adjacent sliding seats (303), and a double-axis motor 2 (307) is arranged in the middle part of the support (301), and the output shafts of the double-axis motor 2 (307) are respectively fixed to the adjacent reciprocating screw rods (306) through couplings.
4. The cable braiding machine with synchronous cable release as claimed in claim 3, characterized in that: The electric control module comprises a worm wheel (206) fixedly sleeved on the outer arc surface of the lower ends of the two rotating frames (201); two U-shaped seats (207) symmetrically distributed on the left and right are arranged on the inner front side of the mounting seat (103); worms (208) are rotatably arranged inside the U-shaped seats (207); the worms (208) are respectively meshed and connected with adjacent worm wheels (206); and the mounting seat (103) is also provided with an electric drive unit 2 for driving the worm wheel (206) to rotate.
5. The cable braiding machine with synchronous cable release as claimed in claim 4, characterized in that: The electric drive unit 2 comprises a double-axis motor 1 (209) arranged on the front side of the interior of the mounting seat (103), and the output shafts of the double-axis motor 1 (209) are respectively fixed to adjacent worm gears (208) via couplings.
6. The cable braiding machine with synchronous cable release as claimed in claim 5, characterized in that: A control panel (401) is provided on the front side of the mounting seat (103), and the driving motor (107), the first dual-axis motor (209) and the second dual-axis motor (307) are all electrically connected to the control panel (401).
7. The cable braiding machine with synchronous cable release as claimed in claim 2, characterized in that: A rubber ring is bonded and fixed to the inner wall of the guide ring (304).
Citation Information
Patent Citations
Cable braiding machine
CN220033665U
Cited By
High-flexibility high-temperature-resistant new energy cable
CN120708970A