Electric reactor code block equipment

Abstract

The utility model relates to electric reactor code block equipment which comprises a tool, a pressing device, a grating ruler and a display device. Silicon steel sheets needing to be stacked are placed on the tool, the pressing device drives the push rod to push to press the front faces of the silicon steel sheets on the tool, and the grating ruler measures stroke data of the push rod of the pressing device. The grating ruler sends stroke data of the push rod to the processing device; the processing device calculates the number of the stacked silicon steel sheets and the number of the silicon steel sheets needing to be continuously stacked or removed according to the received stroke data, the set thickness of the single silicon steel sheet and the set number of the silicon steel sheets; the calculated number of the stacked silicon steel sheets and the calculated number of the silicon steel sheets needing to be continuously stacked or the calculated number of the silicon steel sheets needing to be removed are sent to a display device; operators increase or remove the corresponding number of silicon steel sheets according to the displayed number. The reactor silicon steel sheet stacking device solves the technical problem that stacking and number determination of existing reactor silicon steel sheets cannot be automatically completed.

Description

Technical Field

[0001] The present application belongs to the technical field of inductor component configuration, and in particular, relates to a reactor code block device. Background Art

[0002] In the prior art, as an important electrical component, the reactor will face problems such as magnetostrictive force and vibration during the power-on process due to different product working conditions of the customer, which not only affects the normal operation of the reactor, but also may cause certain quality risks. In order to solve these problems, the original solution adopted the method of wrapping the silicon steel core block of the column in the reactor with tape to enhance its mechanical strength during operation. However, this improvement measure exposed new problems in practical applications. Although this method can enhance the mechanical strength of the reactor to a certain extent, during the production process, the operator needs to manually increase or decrease the number of silicon steel sheets and measure the stacking thickness multiple times to ensure that the standard requirements are met, which leads to a decrease in production efficiency and an increase in labor intensity. In addition, due to the strict requirements of the product on the stacking thickness of the silicon steel sheets, each stacking thickness size inspection is necessary, which further increases the complexity of the production process. Utility Model Content

[0003] In view of the deficiencies existing in the related art, the utility model provides a reactor code block device to solve the technical problems that the existing reactor silicon steel sheets cannot be automatically stacked and the stacking quantity cannot be automatically determined.

[0004] In a possible implementation, the reactor code block device includes: a work table, a tooling, a clamping device, a grating ruler, a processing device and a display device; wherein the tooling, the clamping device, the grating ruler and the display device are installed on the work table, and the processing device is installed below the work table; the silicon steel sheets to be stacked are placed on the tooling, the clamping device drives the push rod to push the front of the silicon steel sheets on the tooling, and the grating ruler measures the stroke data of the push rod of the clamping device; the grating ruler sends the stroke data of the push rod to the processing device; the processing device determines the stroke data of the silicon steel sheet according to the received stroke data and the set thickness of the single silicon steel sheet. and the set number of silicon steel sheets, calculate the number of stacked silicon steel sheets and the number of silicon steel sheets that need to be further stacked or removed, and send the calculated number of stacked silicon steel sheets and the number of silicon steel sheets that need to be further stacked or removed to the display device; the display device displays the calculated number of stacked silicon steel sheets and the number of silicon steel sheets that need to be further stacked or removed; the tooling includes: a base plate and mutually perpendicular alignment bars installed on the base plate, and the silicon steel sheets are placed in a square area surrounded by two alignment bars and the push rod of the clamping device.

[0005] In one possible embodiment, the processing device includes: a PLC unit, the PLC unit is used to receive stroke data, determine the thickness of the stacked silicon steel sheets according to the stroke data, calculate the number of silicon steel sheets according to the thickness of the stacked silicon steel sheets and the set thickness of a single silicon steel sheet; and, subtract the calculated number of silicon steel sheets from the set number of silicon steel sheets to calculate the number of silicon steel sheets that need to continue to be stacked, or the number of silicon steel sheets that need to be removed; and, when the calculated number of silicon steel sheets that need to continue to be stacked, or the number of silicon steel sheets that need to be removed is not zero, control the clamping cylinder to retract the push rod.

[0006] In a possible implementation manner, the pressing device is a pressing cylinder.

[0007] In a possible implementation, it also includes a shaping cylinder, which is installed on a work table on one side of the opening of the square area surrounded by two alignment bars and a push rod of a clamping device. The shaping cylinder drives a shaping plate to push the side surfaces of the stacked silicon steel sheets.

[0008] In a possible implementation, the PLC unit is also used to: send a shaping instruction to the shaping cylinder when the calculated number of silicon steel sheets that need to continue to be stacked or the number of silicon steel sheets that need to be removed is zero; the shaping cylinder is used to receive the shaping instruction from the PLC unit, and control the push plate to push the side of the silicon steel sheet according to the shaping instruction.

[0009] In a possible implementation manner, it further includes: a marking line on the tooling bottom plate, wherein the marking line corresponds to a set thickness of the silicon steel sheet.

[0010] In a possible implementation manner, there are multiple marking lines corresponding to the set thicknesses of multiple silicon steel sheets.

[0011] Based on the above technical scheme, the reactor code block equipment of the embodiment of the utility model inputs the thickness of a single silicon steel sheet and the thickness of the stack that needs to be stacked in the end into the equipment system; the push rod of the clamping device pushes the silicon steel sheets to stack, and the pushing stroke of the clamping device is measured by the grating ruler. The processing device calculates the number of stacked silicon steel sheets and the number of silicon steel sheets that need to be further stacked or removed according to the stroke data, thereby realizing the clamping of the silicon steel sheets, determining the quantity, and displaying the continued addition or reduction of the number of silicon steel sheets, thereby improving the automation level and accuracy of the stacking of silicon steel sheets. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0013] Figure 1 This is a schematic diagram of the structure of a reactor code block device according to one embodiment of the utility model;

[0014] Figure 2 for Figure 1 A top view of

[0015] Figure 3 This is a schematic diagram of the structure after silicon steel sheets are stacked.

[0016] In the figure:

[0017] 1. Work table; 2. Tooling; 21. Alignment bar; 22. Marking line; 23. Bottom plate; 3. Clamping device; 31. Push rod; 4. Shaping cylinder; 41. Shaping plate; 5. Grating ruler; 6. Processing device; 7. Display device; 8. Adhesive tape; 9. Silicon steel sheet. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments of the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0019] In the description of the present application, it should be understood that the terms "center", "lateral", "longitudinal", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0020] The terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Thus, a feature defined as "first", "second", and "third" may explicitly or implicitly include one or more of the features.

[0021] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0022] In order to solve the technical problems that the existing reactor silicon steel sheets cannot be automatically stacked and the stacking quantity cannot be automatically determined, the present application proposes a reactor code block device.

[0023] See also Figure 1 and Figure 2 As a possible implementation, the electrical code block device includes: a work table 1, a tool 2, a clamping device, a grating ruler 5, a processing device 6 and a display device 7; wherein the tool 2, the clamping device 3, the grating ruler 5 and the display device 7 are installed on the work table 1, and the processing device 6 is installed below the work table 1; the silicon steel sheets to be stacked are placed on the tool 2, the clamping device 3 drives the push rod 31 to push forward and press the front of the silicon steel sheets on the tool 2, and the grating ruler 5 measures the stroke data of the push rod 31 of the clamping device; the grating ruler 5 sends the stroke data of the push rod 31 to the processing device 6; the processing device 6 receives the stroke data and the set single chip The thickness of the silicon steel sheet and the set number of silicon steel sheets are used to calculate the number of stacked silicon steel sheets and the number of silicon steel sheets that need to be further stacked or removed, and the calculated number of stacked silicon steel sheets and the number of silicon steel sheets that need to be further stacked or removed are sent to the display device 7; the display device 7 displays the calculated number of stacked silicon steel sheets and the number of silicon steel sheets that need to be further stacked or removed; the tooling 2 includes: a base plate 23 and mutually perpendicular alignment bars 21 installed on the base plate 23, and the silicon steel sheet 9 is placed in a square area surrounded by two alignment bars 21 and a push rod 31 of a clamping device.

[0024] In the above scheme, the key to the setting of the reactor code block equipment is to achieve accurate stacking and quantity control of silicon steel sheets. The work table 1 provides a stable operating platform for the entire equipment, and the setting of the tooling 2 ensures the correct placement and alignment of the silicon steel sheets. Through the alignment bar 21 on the bottom plate 23, the silicon steel sheets can be accurately placed in the specified area, which is crucial to ensure the quality of the final product.

[0025] The push rod 31 of the clamping device plays a key role in the stacking process. It not only ensures the tight stacking of the silicon steel sheets, but also allows the processing device 6 to calculate the number of stacked and unstacked silicon steel sheets based on the actual travel data through the precise measurement of the grating ruler 5. This automated process significantly improves production efficiency and accuracy.

[0026] The processing device 6 is located below the work table 1. Its core function is to receive the travel data provided by the grating ruler 5 and calculate the number of silicon steel sheets currently stacked based on this data and the preset thickness and total number of single silicon steel sheets. The accuracy of this calculation process directly affects the continuity of production and the quality of the product.

[0027] The addition of the display device 7 provides intuitive feedback to the operator, enabling him to monitor the stacking progress and adjust requirements in real time, thereby ensuring the accuracy and efficiency of the stacking process.

[0028] In one possible embodiment, the processing device 6 is a PLC unit, which is used to receive stroke data, determine the thickness of the stacked silicon steel sheets according to the stroke data, calculate the number of silicon steel sheets according to the thickness of the stacked silicon steel sheets and the set thickness of a single silicon steel sheet; and, subtract the calculated number of silicon steel sheets from the set number of silicon steel sheets to calculate the number of silicon steel sheets that need to continue to be stacked, or the number of silicon steel sheets that need to be removed; and, when the calculated number of silicon steel sheets that need to continue to be stacked, or the number of silicon steel sheets that need to be removed is not zero, control the clamping cylinder to retract the push rod 31.

[0029] In the above embodiment, the addition of the PLC unit further enhances the intelligence of the entire device. As the core processing unit, the PLC unit is not only responsible for receiving and processing the precise travel data provided by the grating ruler 5, but also for calculating the actual silicon steel sheet stacking situation based on these data and preset parameters. In this process, the PLC unit can automatically identify whether it is necessary to continue stacking silicon steel sheets or remove excess silicon steel sheets, thereby ensuring the accuracy and efficiency of the production process.

[0030] Through the intelligent control of the PLC unit, the clamping device can automatically adjust the position of the push rod 31 according to the real-time calculation results, and whether it is to continue stacking or remove the silicon steel sheets, it can be completed quickly and accurately. This increase in automation not only reduces the workload of operators, but also greatly improves production efficiency and product quality.

[0031] In a possible implementation, the pressing device 3 is a pressing cylinder.

[0032] In the above embodiment, the clamping cylinder is used as the clamping device, which provides stable and accurate pressure control for the entire stacking process. The clamping cylinder has the characteristics of fast response speed and accurate force control, and can effectively ensure the tightness and flatness of the silicon steel sheet during the stacking process. By accurately controlling the force and stroke of the clamping cylinder, it can be ensured that each silicon steel sheet can be accurately clamped in its proper position, thereby ensuring the overall quality and performance of the product.

[0033] The use of the clamping cylinder not only improves the efficiency and accuracy of the stacking process, but also ensures the continuity and reliability of the production process through its stable performance. The choice of this clamping method fully reflects the high attention paid to production efficiency and product quality in the setting of the reactor code block equipment.

[0034] In a possible implementation, a shaping cylinder 4 is also included, which is installed on the work table 1 on one side of the opening of the square area surrounded by two alignment bars 21 and the push rod 31 of the clamping device. The shaping cylinder 4 drives the shaping plate 41 to push the side of the stacked silicon steel sheets.

[0035] In the above embodiment, the introduction of the shaping cylinder 4 adds an important quality control link to the silicon steel sheet stacking process. The shaping cylinder 4 drives the shaping plate 41 to push and shape the sides of the stacked silicon steel sheets to ensure that each layer of silicon steel sheets can meet the expected alignment and flatness requirements. This process is crucial to improving the performance and reliability of the final product.

[0036] Through the action of the shaping cylinder 4, the possible slight deviation and unevenness in the stacking process can be effectively eliminated, ensuring that each layer of silicon steel sheets can be stacked strictly in accordance with the setting requirements. This fine control of details reflects the extremely high requirements for product quality in the setting of reactor code block equipment.

[0037] In a possible embodiment, the PLC unit is also used to: send a shaping instruction to the shaping cylinder 4 when the calculated number of silicon steel sheets that need to continue to be stacked or the number of silicon steel sheets that need to be removed is zero; the shaping cylinder 4 is used to receive the shaping instruction from the PLC unit, and control the push plate to push the side of the silicon steel sheet according to the shaping instruction.

[0038] In the above embodiment, the collaborative work between the PLC unit and the shaping cylinder 4 further improves the intelligence and automation level of the entire equipment. The PLC unit is not only responsible for calculating and controlling the number of silicon steel sheets stacked, but also can automatically issue shaping instructions after the stacking is completed to guide the shaping cylinder 4 to perform the final quality shaping work.

[0039] This automated shaping process ensures the quality consistency and stability of each batch of silicon steel sheets after stacking, greatly reducing the impact of human factors on product quality. Through the precise control of the PLC unit, the shaping cylinder 4 can perform fine shaping on the silicon steel sheets as needed, ensuring that each silicon steel sheet can achieve optimal alignment and flatness, thereby ensuring the high quality and performance of the final product.

[0040] In a possible implementation manner, it further includes: a marking line 22 on the bottom plate 23 of the tooling 2, wherein the marking line 22 corresponds to a set thickness of the silicon steel sheet.

[0041] In the above embodiment, the marking lines 22 on the bottom plate 23 of the tooling 2 provide an intuitive reference for the placement and stacking of the silicon steel sheets. These marking lines 22 are set and arranged according to the set thickness of the silicon steel sheets, so that the operator can quickly and accurately determine the placement position and stacking of the silicon steel sheets, further improving the accuracy and efficiency of the stacking process.

[0042] Through these pre-set marking lines 22, when stacking silicon steel sheets, operators can more conveniently confirm whether each silicon steel sheet is placed according to the predetermined thickness, which is convenient for operators to roughly estimate the number of silicon steel sheets that need to be stacked, and then press according to the pressing device and measure the stacking thickness through the optical ruler, and calculate the number of stacked and the number that needs to be stacked or removed through the PLC unit, so as to ensure the standardization and normalization of the stacking process. This consideration of setting details fully reflects the dual attention to production efficiency and product quality in the reactor code block equipment.

[0043] In a possible implementation manner, there are multiple marking lines 22 corresponding to the set thicknesses of multiple silicon steel sheets.

[0044] In the above embodiment, the plurality of marking lines correspond to different set thicknesses of silicon steel sheets, and are suitable for stacking indication of silicon steel sheets of different specifications.

[0045] See also Figure 3 The stacked silicon steel sheets 9 are manually wrapped with tape 8 and enter the subsequent process.

[0046] The operation steps of the reactor code block device of this application are as follows:

[0047] Step 1: Before work, the thickness of a single silicon steel sheet and the thickness of the final stack need to be input into the equipment system.

[0048] Step 2: After the clamping cylinder is actuated to clamp multiple silicon steel sheets, the grating ruler 5 measures the stroke data of the cylinder after clamping, feeds it back to the PLC unit, calculates the actual thickness of the silicon steel after clamping, and displays it on the screen.

[0049] Step 3: The PLC unit will calculate the difference based on the single silicon steel sheet thickness input in the first step and the required stacking thickness, that is, how many silicon steel sheets are needed to meet the standard stacking thickness, and display it on the screen. The operator sees the number of sheets displayed and makes up the corresponding number of sheets or removes the excess thickness to ensure that the product meets the standard stacking thickness.

[0050] The present application proposes a code block device that realizes automatic stacking and automatically determines the number of stacked silicon steel sheets and the number of silicon steel sheets that need to be further stacked or removed, solves the problem of requiring multiple measurements and manual pressing, reduces the labor intensity of employees, eliminates the stack thickness detection process, improves stack thickness consistency and production efficiency, effectively ensures product quality, and achieves a dual improvement in production efficiency and product stability.

[0051] Finally, it should be noted that: the various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.

[0052] The above embodiments are only used to illustrate the technical solution of the present application rather than to limit it. Although the present application has been described in detail with reference to the preferred embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the present application can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the present application, which should be included in the scope of the technical solution requested for protection in the present application.

Claims

1. A reactor code block device, characterized in that: include: A work table (1), a tool (2), a clamping device (3), a grating ruler (5), a processing device (6) and a display device (7); The tooling (2), the clamping device (3), the grating ruler (5) and the display device (7) are installed on the work table (1), and the processing device (6) is installed below the work table (1); the silicon steel sheets (9) to be stacked are placed on the tooling (2), the clamping device (3) drives the push rod (31) to push forward and clamp the front of the silicon steel sheets (9) on the tooling (2), and the grating ruler (5) measures the travel data of the push rod (31) of the clamping device (3); The grating ruler (5) sends the travel data of the push rod (31) to the processing device (6); The processing device (6) calculates the number of stacked silicon steel sheets (9) and the number of silicon steel sheets (9) that need to be further stacked or removed based on the received stroke data, the set thickness of a single silicon steel sheet (9) and the set number of silicon steel sheets (9), and sends the calculated number of stacked silicon steel sheets (9) and the number of silicon steel sheets (9) that need to be further stacked or removed to the display device (7); The display device (7) displays the calculated number of stacked silicon steel sheets (9) and the number of silicon steel sheets (9) that need to be further stacked or the number of silicon steel sheets (9) that need to be removed; The tooling (2) comprises: a base plate (23) and mutually perpendicular alignment bars (21) mounted on the base plate (23); the silicon steel sheet (9) is placed in a square area surrounded by the two alignment bars (21) and a push rod (31) of the clamping device (3).

2. The reactor code block device according to claim 1, characterized in that: The processing device (6) is a PLC unit, which is used to receive stroke data, determine the thickness of the stacked silicon steel sheets (9) according to the stroke data, calculate the number of silicon steel sheets (9) according to the thickness of the stacked silicon steel sheets (9) and the set thickness of a single silicon steel sheet (9); and, subtract the calculated number of silicon steel sheets (9) from the set number of silicon steel sheets (9) to calculate the number of silicon steel sheets (9) that need to be further stacked, or the number of silicon steel sheets (9) that need to be removed; and, when the calculated number of silicon steel sheets (9) that need to be further stacked, or the number of silicon steel sheets (9) that need to be removed is not zero, control the clamping cylinder to retract the push rod (31).

3. The reactor code block device according to claim 2, characterized in that: The clamping device is a clamping cylinder.

4. The reactor code block device according to claim 3, characterized in that: It also includes a shaping cylinder (4) installed on the work table (1) on one side of the opening of the square area surrounded by two alignment bars (21) and a push rod (31) of the clamping device (3). The shaping cylinder (4) drives the shaping plate (41) to push the side of the stacked silicon steel sheets (9).

5. The reactor code block device according to claim 4, characterized in that: The PLC unit is also used for: when the number of silicon steel sheets (9) that need to be further stacked is calculated or the number of silicon steel sheets (9) that need to be removed is zero, sending a shaping instruction to the shaping cylinder (4); The shaping cylinder (4) is used to receive a shaping instruction from a PLC unit and control a push plate to push the side surface of the silicon steel sheet (9) according to the shaping instruction.

6. The reactor code block device according to claim 5, characterized in that: Also includes: A marking line (22) on the tooling bottom plate (23) corresponds to a set thickness of the silicon steel sheet.

7. The reactor code block device according to claim 6, characterized in that: There are a plurality of marking lines (22), corresponding to the set thicknesses of a plurality of silicon steel sheets.

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