Sectional type cutting brush assembly

By designing a segmented cutting brush assembly and lifting mechanism in the cutting brush equipment, the problem of the roller brush interfering with the conveyor device when raising the compensation wear height is solved, and the stability of the cutting brush work and the safety of the production line are realized.

CN222507693UActive Publication Date: 2025-02-18浙江园润智能装备有限公司
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Patent Information

Application Number
CN202420263790.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-03
Publication Date
2025-02-18
Estimated Expiration
2034-02-03

AI Technical Summary

Technical Problem

In existing brush cutting equipment, when the roller brush assembly raises the height of the compensation wear, it is prone to interfere with the conveyor device, resulting in wear and production line damage.

Method used

A segmented cutting brush assembly is designed, and a rolling brush is arranged in segments on the rolling brush roller and equipped with a lifting mechanism. After the rolling brush is worn, it is lifted to compensate for wear height through the lifting mechanism to avoid interference with the conveying device.

Benefits of technology

It effectively avoids damage caused by the roller brush due to the interference of lifting and conveying components, ensures that the cutting brush of the battery ears is stable, and reduces the cost of equipment use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a sectional type cutting brush assembly which comprises a machine frame and a conveying assembly arranged above the machine frame and used for clamping and conveying a battery, and further comprises a rolling brush assembly which comprises a rolling brush roller, a plurality of sets of rolling brushes are installed on the rolling brush roller, and the rolling brush assembly is provided with a plurality of cutting brush assemblies. Each group of rolling brushes is arranged corresponding to a battery placing station on the conveying assembly above the rolling brushes so as to clean and brush corresponding battery tabs; and the cutting assembly is arranged in front of the rolling brush assembly in the battery conveying direction. The rolling brushes are arranged on the rolling brush rollers of the rolling brush assembly in a sectional mode corresponding to the sizes of the batteries, the lifting mechanism is matched to achieve that when the rolling brushes are lifted to compensate the abrasion height after being abraded, the rolling brushes cannot interfere with the conveying device, and the problem that the rolling brushes are damaged due to interference between lifting and the conveying assembly is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of lead-acid battery processing mechanical structures, in particular to a segmented cutting brush assembly. Background Art

[0002] The cutting and brushing machine is an automated equipment specially developed for the lead-acid battery industry. It replaces manual feeding to cut and brush the tabs. After the battery is transported to the cutting and brushing station of the cutting and brushing machine, the cutting and brushing machine will automatically complete the cutting and brushing of the battery tabs.

[0003] Chinese patent CN212823775U discloses a lifting and adjustable fully automatic cutting and brushing device, which includes a cutting assembly and a roller brush assembly which are sequentially installed on a frame along the processing direction of the lead-acid battery, a panel for positioning and placing the lead-acid battery is installed on the top of the frame, and a conveying assembly for clamping the lead-acid battery for stepping and conveying is installed above the frame. The cutting assembly consists of a cutting component for cutting the pole ear of the lead-acid battery and an automatic lifting component for driving the cutting component to lift and lower, and the automatic lifting component is installed directly below the cutting component. By arranging an automatic lifting component for automatically lifting below the cutting component for cutting the pole ear of the lead-acid battery, the cutting component can be controlled by the automatic lifting component after wear to achieve the purpose of lifting and compensating the wear height, thereby avoiding frequent replacement of the cutting roller in the cutting component, and extending the service life and maintenance cycle of the cutting roller.

[0004] In order to increase production capacity, existing battery conveying production lines mostly use multiple batteries for parallel and synchronous conveying and transportation, and the cutting brush equipment on this production line currently still uses an integral structure of a cutting brush assembly. This leads to the following problems. Since there are gaps between the batteries on the existing conveying assembly, when the cutting brush cuts and cleans the battery ears, especially on the roller brush assembly, there will be parts with inconsistent degrees of wear. As the cutting brush is lifted, the part of the roller brush assembly that contacts the battery is further worn, and the roller brush in the gap will directly contact the conveying device above, interfering with it, causing wear, affecting normal production, and causing damage to the production line. Utility Model Content

[0005] The purpose of the utility model is to address the deficiencies of the prior art and to provide a segmented cutting machine assembly, in which roller brushes are arranged in segments corresponding to the battery sizes on the roller brush roller of the roller brush assembly, and when the roller brush is lifted up to compensate for the wear height after being worn in cooperation with a lifting mechanism, it will not interfere with the conveying device, thereby solving the problem of damage to the roller brush due to interference with the conveying assembly due to lifting.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A segmented brush cutting assembly includes a frame and a conveying assembly arranged above the frame for clamping and conveying batteries, and further includes:

[0008] A roller brush assembly, the roller brush assembly comprising a roller brush roller, on which a plurality of groups of roller brushes are mounted, each group of roller brushes being arranged corresponding to a battery placement station on the conveying assembly above the roller brushes to clean the corresponding battery tabs;

[0009] The cutting assembly is arranged in front of the roller brush assembly along the battery conveying direction.

[0010] As a preference, a plurality of groups of roller brushes are arranged at intervals; roller brush spacers for limiting axial displacement thereof are arranged between the roller brushes, and the roller brush spacers are sleeved on the roller brush roller.

[0011] Preferably, the cutting assembly comprises a cutting roller, which is arranged in parallel with the roller brush roller and has a plurality of cutting knife groups mounted thereon. The cutting knife groups are arranged corresponding to the roller brush to cut corresponding battery tabs.

[0012] As a preference, the roller brush assembly and the cutting assembly are rotatably mounted on the same mounting plate by means of a first driving member and a second driving member respectively, and a relative distance between the two in a horizontal direction is fixed.

[0013] As a preference, the roller brush assembly can be lifted and mounted on the mounting plate via a lifting mechanism.

[0014] Preferably, the lifting mechanism comprises a fixed part mounted on the mounting plate, a movable part slidably matched with the fixed part, and a third driving member driving the movable part to lift and lower.

[0015] Preferably, a slide rail is longitudinally mounted on the fixed portion, and a slider matched with the slide rail is mounted on the movable portion; the slide rail is arranged on at least one side of the third driving member.

[0016] As a preference, the first driving member is installed on one side of the fixing portion.

[0017] As a preferred embodiment, the mounting plate is movably connected to the frame, driving the roller brush assembly and the cutting assembly to move forward and backward, and cyclically cutting and brushing the battery plates.

[0018] As a preference, the relative heights of the roller brush assembly and the top of the cutting assembly remain consistent.

[0019] The beneficial effects of the utility model are:

[0020] (1) The utility model arranges the roller brush in correspondence with the positions of multiple battery groups so that the roller brush can fully participate in the work of brushing the pole lugs. During the brushing process, the contact surface between the roller brush and the pole lugs will wear. Therefore, when the roller brush is lifted by the lifting mechanism to compensate for the wear height, there will be no interference between the unworn parts and the conveying components, resulting in damage to the production line, so that the brushing work of the battery pole lugs can be carried out stably.

[0021] (2) The utility model sets a lifting mechanism to keep the relative height of the roller brush assembly and the top of the cutting assembly consistent. During the production process, the lifting mechanism is responsible for adjusting the height of the roller brush assembly and automatically controls its height according to the degree of wear of the roller brush assembly, so that the battery pole ears cut by the cutting assembly can be brushed by the roller brush assembly, thereby ensuring the cutting effect of the brush cutting machine.

[0022] (3) The utility model arranges the cutting blade group and the roller brush in sections. If a certain cutting blade group or roller brush is damaged, the damaged part of the cutting blade group or roller brush can be replaced and adjusted separately without replacing the entire cutting blade group or roller brush, thereby saving the cost of using the equipment.

[0023] In summary, the utility model has the advantages of stable brush cutting operation, good brush cutting effect, low equipment use cost, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 This is a schematic diagram of the structure of the brush cutting machine assembly of the utility model;

[0026] Figure 3 This is a side view structural diagram of the brush cutting machine assembly of the utility model;

[0027] Figure 4 For this utility model Figure 3 Schematic diagram of the cross-sectional structure at AA in the middle. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the equipment or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0030] Example

[0031] like Figure 1-4 As shown, the present embodiment provides a segmented cutting brush assembly, including a frame 1 and a conveying assembly 2 arranged above the frame 1 to clamp and convey the battery, and also includes: a roller brush assembly 3, the roller brush assembly 3 includes a roller brush roller 31, and a plurality of groups of roller brushes 32 are installed on the roller brush roller 31, each group of the roller brushes 32 is arranged corresponding to the battery placement station on the conveying assembly 2 located above it, so as to clean the corresponding battery pole ears; a cutting assembly 4 is arranged in front of the roller brush assembly 3 along the battery conveying direction.

[0032] By setting the roller brush 32 corresponding to the positions of multiple groups of batteries, the roller brush 32 can fully participate in the work of brushing the pole ears. During the brushing process, the contact surface between the roller brush 32 and the pole ears will wear. Therefore, when the roller brush 32 is lifted by the lifting mechanism 6 to compensate for the wear height, there will be no interference between the unworn parts and the conveying components, causing damage to the production line, so that the brushing work of the battery pole ears can be carried out stably.

[0033] like Figure 2 As shown, a plurality of groups of roller brushes 32 are arranged at intervals; roller brush spacers 33 are arranged between the roller brushes 32 to limit their axial displacement, and the roller brush spacers 33 are sleeved on the roller brush roller 31 .

[0034] The cutting assembly 4 includes a cutting roller 41, which is arranged parallel to the roller brush roller 31, and is provided with a plurality of cutting knife groups 42, which are arranged corresponding to the roller brush 32 to cut the corresponding battery tabs. The cutting knife group 32 is composed of a plurality of blades tightly fitted together, and the blades are provided with oblique teeth around the periphery.

[0035] By arranging the cutting knife group 42 and the roller brush 32 in sections, if a certain cutting knife group 42 or the roller brush 32 is damaged, the damaged part of the cutting knife group 42 and the roller brush 32 can be replaced and adjusted separately, without replacing the entire cutting knife group 42 or the roller brush 32, thereby saving equipment use costs.

[0036] The roller brush assembly 3 and the cutting assembly 4 are respectively driven to rotate and mounted on the same mounting plate 5 by the first driving member 34 and the second driving member 43, and the relative distance between the two in the horizontal direction is fixed.

[0037] like Figure 2-4 As shown, the roller brush assembly 3 can be lifted and installed on the mounting plate 5 through a lifting mechanism 6. The lifting mechanism 6 includes a fixed portion 61 installed on the mounting plate 5, a moving portion 62 slidably matched with the fixed portion 61, and a third driving member 63 driving the moving portion 62 to lift and lower. The fixed portion 61 is longitudinally mounted with a slide rail 64, and the moving portion 62 is mounted with a slider 65 matched with the slide rail 64; the slide rail 64 is arranged on at least one side of the third driving member 63.

[0038] The cutting assembly 4 is fixedly mounted on the mounting plate 5 .

[0039] like Figure 3 As shown, the first driving member 34 is installed on one side of the fixing portion 61 .

[0040] like Figure 1 As shown, the mounting plate 5 is movably connected to the frame 1, driving the roller brush assembly 3 and the cutting assembly 4 to move forward and backward, and cyclically cut the battery plate. A guide sleeve is installed below the mounting plate 5, which is slidably matched with the guide rod installed on the frame, and the driving member is located on one side of the guide rod.

[0041] like Figure 3 As shown, the relative heights of the tops of the roller brush assembly 3 and the cutting assembly 4 remain consistent.

[0042] By setting up a lifting mechanism 6, the relative height of the roller brush assembly 3 and the top of the cutting assembly 4 is kept consistent. During the production process, the lifting mechanism 6 is responsible for adjusting the height of the roller brush assembly 3. The height of the roller brush assembly 3 is automatically controlled depending on the degree of wear of the roller brush assembly 3, so that the battery pole ears cut by the cutting assembly 4 can be brushed by the roller brush assembly 3, thereby ensuring the cutting and brushing effect of the brush cutting machine.

[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A segmented brush cutting assembly, comprising a frame and a conveying assembly arranged above the frame for clamping and conveying batteries, characterized in that: Also includes: A roller brush assembly, the roller brush assembly comprising a roller brush roller, on which a plurality of groups of roller brushes are mounted, each group of roller brushes being arranged corresponding to a battery placement station on the conveying assembly above the roller brushes to clean the corresponding battery tabs; A cutting assembly, arranged in front of the roller brush assembly along the battery conveying direction; A plurality of groups of roller brushes are arranged at intervals; roller brush spacers for limiting axial displacement are arranged between the roller brushes, and the roller brush spacers are sleeved on the roller brush roller.

2. A segmented brush cutting assembly according to claim 1, characterized in that: The cutting assembly comprises a cutting roller, which is arranged in parallel with the roller brush roller and has a plurality of cutting knife groups mounted thereon. The cutting knife groups are arranged corresponding to the roller brush to cut the corresponding battery tabs.

3. A segmented brush cutting assembly according to claim 1, characterized in that: The roller brush assembly and the cutting assembly are respectively driven to rotate and mounted on the same mounting plate by a first driving member and a second driving member, and the relative distance between the two in the horizontal direction is fixed.

4. A segmented brush cutting assembly according to claim 3, characterized in that: The roller brush assembly can be lifted and installed on the installation plate through a lifting mechanism.

5. A segmented brush cutting assembly according to claim 4, characterized in that: The lifting mechanism comprises a fixed part installed on the mounting plate, a moving part slidably matched with the fixed part, and a third driving member driving the moving part to move up and down.

6. A segmented brush cutting assembly according to claim 5, characterized in that: The fixed part is longitudinally mounted with a slide rail, and the movable part is mounted with a slider matched with the slide rail; the slide rail is arranged on at least one side of the third driving member.

7. A segmented brush cutting assembly according to claim 5, characterized in that: The first driving member is installed on one side of the fixing portion.

8. A segmented brush cutting assembly according to claim 3, characterized in that: The mounting plate is movably connected to the frame, driving the roller brush assembly and the cutting assembly to move forward and backward, and circularly cutting and brushing the battery plates.

9. A segmented brush cutting assembly according to claim 1, characterized in that: The relative heights of the roller brush assembly and the top of the cutting assembly remain consistent.

Citation Information

Patent Citations

  • Spring assembling mechanism on pipe fitting machining production line

    CN212823775U