Side-inserted photovoltaic module test tool

By designing side-plugged photovoltaic module test tooling, the problem of traditional test tooling being unable to adapt to wire boxes of different lengths and unstable plug-ins is solved, and the effect of flexible adaptation and plug-ins is achieved.

CN222509267UActive Publication Date: 2025-02-18无锡源创智能光电科技有限公司
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Patent Information

Application Number
CN202420384926.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2025-02-18
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

The traditional vertical photovoltaic module test tooling cannot adapt to wire boxes of different lengths, and when plugging, the joint fixation needs to be twisted by the same-directional interface, resulting in the joint fixation not reliable enough, which easily leads to damage to the copper core and unstable function.

Method used

A side-plugged photovoltaic module test tooling is designed. The test module is arranged along the axial direction of the rod-type support body, adapted to wire boxes of different lengths through sliding connection and axial adjustment, and adopts a side-plugged interface to avoid twisted connections.

Benefits of technology

It realizes flexible adaptation to wire boxes of different lengths, improves the fixing reliability of plugs, and ensures the integrity of the function of the copper core inside the wire box joint.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a side plug-in type photovoltaic assembly test tool, and aims to solve the problem that a traditional photovoltaic assembly test tool cannot adapt to a short wire box, and to optimize the problem that a traditional vertical test tool needs a torsion joint due to a same-direction interface during plugging. The testing device mainly comprises a rod type supporting body, a first testing module and a second testing module, the first testing module and the second testing module are arranged on the rod type supporting body in a sliding mode, each of the first testing module and the second testing module is provided with a testing access end used for being connected with a wire box, and the first testing module and the second testing module are oppositely arranged in the axial direction of the rod type supporting body. The test tool is a non-fixed test tool, each test module is slidably connected to the rod type support main body, the relative distance is axially adjusted so as to adapt to wire boxes with different lengths, and meanwhile, the side plug type interface arrangement is adopted, so that the test tool has the advantages of reliable plugging fixation and complete function of a copper core in a wire box joint during use.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic component testing, in particular to a side-insertion photovoltaic component testing tool. Background Art

[0002] Since the sizes of component junction boxes in many domestic photovoltaic plants are different, the traditional vertical test tooling can only adapt to junction boxes of regular lengths and cannot adapt to shorter component junction boxes. At the same time, in actual working conditions, the two test modules of the vertical test tooling are set in the same direction. When testing, after one connector of the junction box is connected to the corresponding test module, the other connector of the junction box needs to be twisted and connected to another test module in the same direction, resulting in unreliable fixation of the connector after connection, and the copper core inside the connector is easily damaged after twisting, resulting in unstable function. Utility Model Content

[0003] In response to the shortcomings of the above-mentioned prior art, the present application provides a side-plug-in photovoltaic module testing tool. The testing tool is non-fixed, and each test module is slidably connected to a rod-type support body. The relative distance is adjusted axially to adapt to junction boxes of different lengths. At the same time, the side-plug-in interface setting has the advantages of reliable plug-in fixation and intact copper core function inside the junction box connector when in use.

[0004] The technical solution adopted by the utility model to solve the above technical problems is as follows:

[0005] A side-insertion photovoltaic module testing tool comprises a rod-type support body and a first test module and a second test module slidably arranged on the rod-type support body, wherein the first test module and the second test module both have a test access end for connecting a wire box, and the first test module and the second test module are arranged opposite to each other along the axial direction of the rod-type support body.

[0006] Furthermore, the first test module and the second test module have the same structure.

[0007] Furthermore, the first test module includes an integrated fixing module slidably set on a rod-type supporting body and a fixed baffle located below the integrated fixing module for fixing, a guide module is set at one lateral end of the integrated fixing module, a contact copper core group is set between the guide module and the integrated fixing module, and a contact copper sheet is also set on the upper surface of the integrated fixing module.

[0008] Furthermore, the contact copper core group includes a guiding copper core positive electrode and a guiding copper core negative electrode.

[0009] Furthermore, the contact copper core group is arranged on a latch seat, and a groove is provided on the end surface of the integrated fixing module for mounting the contact copper core group, and the latch seat is embedded in the groove.

[0010] The beneficial effects of the utility model are as follows:

[0011] Compared with the prior art, the photovoltaic module testing tooling provided by the utility model is non-fixed, and two test modules are arranged along the axial direction of the rod-type support body. At the same time, each test module is slidably connected to the rod-type support body in the form of a slider. When the two ends of the wire box are connected to the corresponding test modules, the relative distance can be adjusted axially to adapt to wire boxes of different lengths, thereby improving the flexibility and adaptability of use.

[0012] Compared with the prior art, the photovoltaic module testing tool provided by the utility model is a side-plug type. Compared with the traditional fixed-type interfaces that are arranged in the same direction, the interfaces of the testing tool of the utility model are arranged relatively to each other. When in use, the connectors at both ends of the junction box can be tested without twisting or connecting. On the one hand, it provides the fixed reliability of the connection, and on the other hand, it ensures that the copper core inside the junction box connector is in good function. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a first stereoscopic schematic diagram of the utility model;

[0014] Figure 2 It is a second stereoscopic schematic diagram of the utility model;

[0015] Figure 3 It is a structural schematic diagram of the first test module in the utility model;

[0016] Figure 4 for Figure 3 Explosion diagram of

[0017] Figure 5 It is a structural schematic diagram of the contact copper core group in the utility model.

[0018] Among them: 1. Rod-type support body; 2. First test module; 3. Second test module; 21. Integrated fixing module; 22. Fixed baffle; 23. Guide module; 24. Contact copper core group; 25. Contact copper sheet; 241. Guide copper core positive pole; 242. Guide copper core negative pole; 26. Pin seat; 27. Groove. DETAILED DESCRIPTION

[0019] The specific implementation of the present utility model is described below in conjunction with the accompanying drawings.

[0020] The utility model provides a side-insertion photovoltaic component testing tool, which aims to solve the problem that traditional vertical testing tools cannot adapt to shorter component box, and optimize the problem that traditional vertical testing tools need to twist the joints when plugging in due to the same-direction interface.

[0021] like Figure 1-5 As shown, the side-insertion photovoltaic module testing tool of the utility model includes a pole-type support body 1 and a first test module 2 and a second test module 3 slidably arranged on the pole-type support body 1, the first test module 2 and the second test module 3 both have a test access terminal for connecting a junction box, and the first test module 2 and the second test module 3 are relatively arranged along the axial direction of the pole-type support body 1.

[0022] Through the above technical solution, two test modules for connecting the wire boxes are installed in a non-fixed form on the rod-type support body 1. After the connectors at both ends of the wire box are plugged into the first test module 2 and the second test module 3, the distance between the two test modules is adjustable, so as to adapt to wire boxes of different lengths for testing, thereby overcoming the defect that traditional fixed test tools can only adapt to wire boxes of upward compatible sizes.

[0023] In some embodiments, the first test module 2 and the second test module 3 have the same structure.

[0024] In some embodiments, the first test module 2 includes an integrated fixing module 21 slidably set on the rod-type supporting body 1 and a fixed baffle 22 located below the integrated fixing module 21 for fixing. A guide module 23 is set at one lateral end of the integrated fixing module 21, and a contact copper core group 24 is set between the guide module 23 and the integrated fixing module 21. A contact copper sheet 25 is also set on the upper surface of the integrated fixing module 21.

[0025] Through the above technical scheme, a test module with reasonable structural design and small volume after integration is provided. Taking the MC3 wire box test as an example, the guide module 23 is used for inserting and fixing the component MC4 head; the guide copper core positive electrode 241 is used to contact the internal copper core of the MC4 head when the component MC4 head is inserted to form a positive current and voltage conduction; the guide copper core negative electrode 242 is used to contact the internal copper core of the MC4 head when the component MC4 head is inserted to form a negative current and voltage conduction; the contact copper sheet 25 is used to transmit the current, voltage and other parameters generated by the component to the probe of the test equipment (note: it cannot be virtually connected with the test copper needle); the integrated fixing module 21 is used to integrate the guide module 23, the guide positive and negative copper cores, and the contact copper sheet 25 into one body. The fixed baffle 22 is used to connect and fix the integrated fixing module 21 to the rod-type support body 1 with a hexagon socket screw.

[0026] In some embodiments, the contact copper core group 24 includes a guide copper core positive electrode 241 and a guide copper core negative electrode 242 .

[0027] In some embodiments, the contact copper core group 24 is disposed on a latch seat 26 , and a groove 27 is provided on the end surface of the integrated fixing module 21 for mounting the contact copper core group 24 , and the latch seat 26 is embedded in the groove 27 .

[0028] Through the above technical solution, the structure of the test module can be optimized, while avoiding the interference of the test on the insertion structure.

[0029] The working principle of this utility model:

[0030] When in use, taking the MC4 wire box as an example, the relative distance between the first test module 2 and the second test module 3 is adjusted by sliding according to the length of the connector of the MC4 wire box, the connectors at both ends of the wire box are respectively inserted into the guide module 23 of the corresponding test module and fixed, and the probe of the external test equipment is connected to the contact copper sheet 25 for testing.

[0031] The above description is an explanation of the utility model, not a limitation of the utility model. The scope of the utility model is defined by the claims. Any form of modification can be made within the protection scope of the utility model.

Claims

1. A side-insertion photovoltaic module testing tool, characterized in that: The invention comprises a rod-type support body (1), and a first test module (2) and a second test module (3) which are slidably arranged on the rod-type support body (1); the first test module (2) and the second test module (3) both have a test access terminal for connecting a wire box; the first test module (2) and the second test module (3) are arranged opposite to each other along the axial direction of the rod-type support body (1).

2. A side-insertion photovoltaic module testing tool as claimed in claim 1, characterized in that: The first test module (2) and the second test module (3) have the same structure.

3. A side-insertion photovoltaic module testing tool as claimed in claim 2, characterized in that: The first test module (2) comprises an integrated fixing module (21) slidably arranged on the rod-type supporting body (1) and a fixing baffle (22) located below the integrated fixing module (21) for fixing, a guide module (23) being arranged at one lateral end of the integrated fixing module (21), a contact copper core group (24) being arranged between the guide module (23) and the integrated fixing module (21), and a contact copper sheet (25) being further arranged on the upper surface of the integrated fixing module (21).

4. A side-insertion photovoltaic module testing tool as claimed in claim 3, characterized in that: The contact copper core group (24) comprises a guide copper core positive electrode (241) and a guide copper core negative electrode (242).

5. A side-insertion photovoltaic module testing tool as claimed in claim 3, characterized in that: The contact copper core group (24) is arranged on a latch seat (26); a groove (27) is provided on the end surface of the integrated fixing module (21) for mounting the contact copper core group (24); and the latch seat (26) is embedded in the groove (27).