Waterproof loudspeaker with support

By designing a waterproof speaker with a bracket, using ultrasonic welding and UV glue sealing technology, the problem of existing speakers being easily damaged when moisture invades, achieving effective waterproofing and normal working effects.

CN222509502UActive Publication Date: 2025-02-18JIANGSU YUCHENG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421240304.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-02-18
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

When existing speakers face water or humid environments, internal circuits and critical components are easily damaged, resulting in equipment failure or performance degradation, making it difficult to achieve effective waterproofing.

Method used

Design a waterproof speaker with a bracket, fixed by ultrasonic welding of the front and rear shells, combining the single-body positioning bracket and the single-body positioning cavity structure, adopting the step-shaped limiting cavity and glue sink design, using UV glue Seal to ensure moisture does not enter the speaker.

Benefits of technology

It can maintain normal working conditions even when moisture invades, effectively prevent internal short circuits and damage, and improve the waterproof performance of electronic products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of loudspeakers, in particular to a waterproof loudspeaker with a support, which comprises a front shell, a single body positioning support, a single body and a rear shell, the front shell and the rear shell are mutually inserted to form an inner cavity for placing the single body positioning support and the single body, the single body positioning support is ultrasonically welded with the front shell, and the single body is arranged in the single body positioning support. According to the utility model, the loudspeaker, the single positioning support and the front shell are subjected to ultrasonic welding and then are subjected to secondary sealing through gluing, so that the waterproof effect of the whole electronic product is guaranteed, and the problems of internal short circuit and damage caused by moisture invasion are prevented; even under the condition of water invasion, a normal working state can be kept, and effective water prevention is achieved. The two single bodies are positioned at the same time through the single body positioning support, the structure is simplified, the space utilization rate is increased, and the positioning accuracy is improved.
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Description

Technical Field

[0001] The utility model relates to the field of loudspeakers, in particular to a waterproof loudspeaker with a bracket. Background Art

[0002] With the rapid development of technology and the increasing demand of consumers for the durability of electronic products, waterproof function has become an important consideration in the design of electronic products. When traditional electronic products are exposed to water or humid environments, their internal circuits and key components are easily damaged, resulting in device failure or performance degradation.

[0003] In order to achieve the waterproof function of electronic products, two strategies are currently commonly adopted in the industry: one is to prevent moisture from entering the interior of electronic products through overall structural sealing; the other is to enhance the waterproof performance of internal components to ensure that they can maintain normal working conditions even in the event of moisture intrusion.

[0004] Among the internal components, sound-generating components such as speakers, horns, and buzzers have higher requirements for waterproof performance due to their structural characteristics and functional requirements. These components often have open sound holes or vents, allowing moisture to easily enter the interior of the device through these openings. Once moisture invades the back cavity of sound-generating components such as speakers, it will not only affect its sound effect, but may also penetrate into the core circuit area of ​​the electronic product through the internal connection lines, causing an internal short circuit, thereby damaging the entire device.

[0005] Therefore, how to design a technical solution that is effective in waterproofing and maintaining the normal operation of sound-generating components has become an urgent problem to be solved in the field of electronic product design. Utility Model Content

[0006] The technical problem to be solved by the utility model is: in order to overcome the deficiencies in the prior art, a waterproof speaker with a bracket is provided, which can maintain a normal working state and achieve effective waterproofing even when water intrudes.

[0007] The utility model solves the technical problem by adopting a technical solution: a waterproof speaker with a bracket, comprising a front shell, a monomer positioning bracket, a monomer and a rear shell, wherein the front shell and the rear shell are plugged into each other to form an inner cavity for placing the monomer positioning bracket and the monomer,

[0008] The single body positioning bracket is ultrasonically welded to the front shell.

[0009] The monomer is installed in a monomer positioning bracket.

[0010] Furthermore, the front shell is provided with a limiting cavity in the inner cavity, and the single-body positioning bracket is arranged in the limiting cavity.

[0011] The side of the limiting cavity adopts a step-shaped structure, and the side of the limiting cavity includes an upper step away from the side of the single-body positioning bracket and a lower step close to the side of the single-body positioning bracket. The upper step is protruding from the lower step, and the upper end surface of the upper step adopts an inclined surface inclined toward the lower step. The upper end surface of the upper step is close to the side of the single-body positioning bracket and is provided with a long strip of glue sinking groove A. The upper step at the bending part of the side of the limiting cavity is not provided with the glue sinking groove A.

[0012] The upper end of the side of the single-body positioning bracket is provided with a folded edge extending outward, and the single-body positioning bracket is mounted on the lower step of the side of the limiting cavity through the folded edge.

[0013] The connection between the circumference of the single-body positioning bracket and the front shell is fully coated with curing glue.

[0014] Specifically, the curing glue adopts UV glue.

[0015] Furthermore, the monomer positioning bracket is provided with a positioning cavity, and the positioning monomer is arranged in the positioning cavity.

[0016] The upper end surface of the positioning cavity is an inclined surface inclined toward the inner monomer, and a long strip of glue sinking groove B is provided on the side of the inclined surface close to the monomer. No glue sinking groove B is provided on the inclined surface at the bending part of the side edge of the positioning cavity. A support ring extending inward is provided on the lower end surface of the side edge of the positioning cavity.

[0017] The monomer is mounted on the support ring of the positioning cavity.

[0018] The connection between the circumference of the monomer and the monomer positioning bracket is fully coated with curing glue.

[0019] Specifically, the monomer divides the inner cavity into a front sound cavity and a rear sound cavity, a sound outlet hole connected to the front sound cavity is provided on the front shell, the monomer and the monomer positioning bracket are sealed with glue, and after ultrasonic welding between the monomer positioning bracket and the front shell, secondary sealing is performed by applying glue to prevent moisture from entering the rear sound cavity from the front sound cavity.

[0020] Furthermore, the rear shell and the front shell are fixed by ultrasonic welding, and the joint between the overall shell and the rear acoustic cavity is completely sealed, thereby preventing moisture from entering the interior of the electronic product through the overall structural sealing.

[0021] Furthermore, the monomer includes a tweeter and a woofer separated from the tweeter.

[0022] Furthermore, the side edge of the front shell is provided with an opening groove for guiding the wire for welding the single pad, and there is an angle between the opening groove and the side edge, and the angle ranges from 30-90°.

[0023] Furthermore, the front shell is provided with a positioning column in the inner cavity, and the rear shell is provided with a positioning groove in the inner cavity which is plugged and matched with the positioning column.

[0024] The beneficial effects of the utility model are as follows: the speaker of the utility model, after ultrasonic welding between the monomer positioning bracket and the front shell, is sealed again by gluing, thereby ensuring the waterproof effect of the entire electronic product and preventing internal short circuit and damage caused by water intrusion; even in the case of water intrusion, it can maintain normal working state and achieve effective waterproofing. The two monomers are positioned at the same time by the monomer positioning bracket, which simplifies the structure, improves space utilization, and improves positioning accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0026] Figure 1 It is a structural schematic diagram of the utility model;

[0027] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0028] Figure 3 It is a cross-sectional view of the utility model;

[0029] Figure 4 It is a structural schematic diagram of a single positioning bracket of the utility model;

[0030] Figure 5 It is an explosion schematic diagram of the utility model.

[0031] Numbers in the figure: 1-front shell, 11-upper step, 111-glue sinking groove A, 12-lower step, 13-opening groove, 14-positioning column, 2-monomer positioning bracket, 21-positioning cavity, 211-support ring, 212-glue sinking groove B, 22-folded edge, 3-monomer, 31-tweeter monomer, 32-woofer monomer, 4-rear shell, 5-wire. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Figure 1-Figure 5A waterproof speaker with a bracket shown in the figure includes a front shell 1, a single-unit positioning bracket 2, a single unit 3 and a rear shell 4. The front shell 1 and the rear shell 4 are plugged into each other to form an inner cavity for placing the single-unit positioning bracket 2 and the single unit 3. The rear shell 4 is fixed to the front shell 1 by ultrasonic welding to form a complete waterproof sound cavity.

[0034] The single-body positioning bracket 2 is ultrasonically welded to the front shell 1, which brings a good sealing effect and ensures the yield and efficiency of the production line.

[0035] The monomer 3 is installed in the monomer positioning bracket 2. The monomer 3 includes a tweeter 31 and a woofer 32 separated from the tweeter 31. The two monomers are positioned simultaneously by the monomer positioning bracket 2, which simplifies the structure, improves the space utilization, and improves the positioning accuracy.

[0036] The front shell 1 is provided with a limiting cavity in the inner cavity, and the single-body positioning bracket 2 is arranged in the limiting cavity.

[0037] The side of the limiting cavity adopts a step-shaped structure, and the side of the limiting cavity includes an upper step 11 away from the side of the single-body positioning bracket 2 and a lower step 12 close to the side of the single-body positioning bracket 2. The upper step 11 is protruding from the lower step 12, and the upper end surface of the upper step 11 adopts an inclined surface inclined toward the lower step 12. The upper end surface of the upper step 11 is close to the side of the single-body positioning bracket 2 and is provided with a long strip of glue sinking groove A111. The upper step 11 at the bending part of the side of the limiting cavity is not provided with a glue sinking groove A111.

[0038] The upper end of the side of the single-body positioning bracket 2 is provided with a folded edge 22 extending outward, and the single-body positioning bracket 2 is mounted on the lower step 12 of the side of the limiting cavity through the folded edge 22.

[0039] The connection between the circumference of the single positioning bracket 2 and the front shell 1 is fully coated with UV glue.

[0040] The single-unit positioning bracket 2 is provided with a positioning cavity 21, and the positioning unit 3 is arranged in the positioning cavity 21.

[0041] The upper end surface of the positioning cavity 21 is an inclined surface inclined toward the inner monomer 3, and a long strip of glue sinking groove B212 is provided on the side of the inclined surface close to the monomer 3. The inclined surface at the bending part of the side of the positioning cavity 21 does not have a glue sinking groove B212. The lower end surface of the side of the positioning cavity 21 is provided with a support ring 211 extending inward.

[0042] The monomer 3 is mounted on the support ring 211 of the positioning cavity 21.

[0043] The connection between the circumference of the monomer 3 and the monomer positioning bracket 2 is fully coated with UV glue.

[0044] The design of the glue sinking groove ensures the uniformity of the UV glue at the connection between the circumference of the monomer positioning bracket 2 and the front shell 1 and the connection between the circumference of the monomer 3 and the monomer positioning bracket 2, while increasing the contact area between the UV glue and the structure, thereby improving the adhesion of the UV glue and improving production efficiency. The inclined design at the glue sinking groove prevents the UV glue from overflowing the upper surface of the structure and affecting the sound quality.

[0045] The side of the front shell 1 is provided with an opening groove 13 for guiding the wire 5 of the soldering pad of the unit 3. There is an angle between the opening groove 13 and the side, and the angle ranges from 30 to 90 degrees. When welding between the soldering pad and the wire, it is ensured that there is no bending of the wire, thereby ensuring the welding quality, not increasing the welding difficulty, not increasing the stress concentration, not affecting the aesthetics, and not increasing the manufacturing cost.

[0046] The front shell 1 is provided with a positioning column 14 in the inner cavity, and the rear shell 4 is provided with a positioning groove in the inner cavity which is plugged and matched with the positioning column 14, so as to ensure the stability and accuracy of the assembly.

[0047] The assembly process includes the following steps:

[0048] After the front shell 1 and the single-body positioning bracket 2 are independently injection molded, the single-body positioning bracket 2 is assembled in the limiting cavity of the front shell 1, and then the single-body positioning bracket 2 with the welding line is ultrasonically welded to the front shell 1;

[0049] After the single-body positioning bracket 2 is welded on the front shell 1, UV glue is fully applied to the connection between the circumference of the single-body positioning bracket 2 and the front shell 1 until the glue sinking tank A111 is full;

[0050] Assemble the tweeter 31 and the woofer 32 in the positioning cavity 21 of the unit positioning bracket 2 respectively, and apply UV glue to the connection between the circumference of the unit 3 and the unit positioning bracket 2 until the glue sinking groove B212 is full;

[0051] After the wire 5 is welded to the welding pad of the unit 3, the rear shell 4 and the front shell 1 are plugged together and sealed by ultrasonic welding to form a complete waterproof speaker.

[0052] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A waterproof speaker with a bracket, characterized in that: The device comprises a front shell (1), a monomer positioning bracket (2), a monomer (3) and a rear shell (4); the front shell (1) and the rear shell (4) are plugged into each other to form an inner cavity for placing the monomer positioning bracket (2) and the monomer (3); The single body positioning bracket (2) is ultrasonically welded to the front shell (1). The monomer (3) is installed in the monomer positioning bracket (2).

2. A waterproof speaker with a bracket according to claim 1, characterized in that: The front shell (1) is provided with a limiting cavity in the inner cavity, and the single-body positioning bracket (2) is arranged in the limiting cavity. The side of the limiting cavity adopts a step-shaped structure. The side of the limiting cavity comprises an upper step (11) on a side away from the single-body positioning bracket (2) and a lower step (12) on a side close to the single-body positioning bracket (2). The upper step (11) is arranged to protrude from the lower step (12). The upper end surface of the upper step (11) adopts an inclined surface inclined toward the lower step (12). The upper end surface of the upper step (11) close to the single-body positioning bracket (2) is provided with a long strip-shaped glue sinking groove A (111). The upper step (11) at the bending part of the side of the limiting cavity is not provided with the glue sinking groove A (111). The upper end of the side edge of the single-body positioning bracket (2) is provided with a folded edge (22) extending outward, and the single-body positioning bracket (2) is mounted on the lower step (12) of the side edge of the limiting cavity through the folded edge (22). The connection between the circumference of the single-body positioning bracket (2) and the front shell (1) is fully coated with curing glue.

3. A waterproof speaker with a bracket according to claim 1, characterized in that: The single-unit positioning bracket (2) is provided with a positioning cavity (21), and the positioning single unit (3) is arranged in the positioning cavity (21). The upper end surface of the positioning cavity (21) is an inclined surface inclined toward the inner monomer (3), and a long strip-shaped glue sinking groove B (212) is provided on the side of the inclined surface close to the monomer (3). The inclined surface at the bending part of the side edge of the positioning cavity (21) does not have a glue sinking groove B (212). The lower end surface of the side edge of the positioning cavity (21) is provided with a support ring (211) extending inwards. The monomer (3) is mounted on the support ring (211) of the positioning cavity (21). The connection between the circumference of the monomer (3) and the monomer positioning bracket (2) is fully coated with curing glue.

4. The waterproof speaker with a bracket according to claim 1, characterized in that: The rear shell (4) and the front shell (1) are fixed by ultrasonic welding.

5. The waterproof speaker with a bracket according to claim 1, characterized in that: The monomer (3) comprises a tweeter monomer (31) and a woofer monomer (32) separated from the tweeter monomer (31).

6. The waterproof speaker with a bracket according to claim 1, characterized in that: The side edge of the front shell (1) is provided with an opening groove (13) for guiding the wire (5) for welding the pad of the unit (3), and there is an angle between the opening groove (13) and the side edge, and the angle ranges from 30 to 90 degrees.

7. The waterproof speaker with a bracket according to claim 1, characterized in that: The front shell (1) is provided with a positioning column (14) in the inner cavity, and the rear shell (4) is provided with a positioning groove in the inner cavity which is plugged and matched with the positioning column (14).