Energy-saving and consumption-reducing device

By designing an energy-saving and consumption-reducing device including a filter box and a steam-water separation box in a polyether workshop, the problems of steam diffusion and waste are solved, and the effective recycling and utilization of steam is achieved, energy efficiency is improved and safety hazards are reduced.

CN222510790UActive Publication Date: 2025-02-21TONGXIANG HENGLONG CHEM CO LTD
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Patent Information

Application Number
CN202421035635.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-02-21
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

In the polyether workshop, steam will enter the hot water pool from the heat exchanger, causing steam to spread near the pool, poor visibility, and safety risks. Moreover, this part of the steam can only drift with the wind, causing waste.

Method used

An energy-saving and consumption-reducing device is designed, including a filter box, a first soda separating box, a hot water tank and an oven. The steam is filtered and diverted through a filter box, separated out the moisture and stored in a hot water tank, and the remaining steam is used for heating of the oven.

Benefits of technology

By separating and recovering the moisture in the steam, steam waste is reduced, safety hazards are reduced, and energy utilization efficiency is improved.

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    Figure CN222510790U_ABST
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Abstract

The utility model discloses an energy-saving and consumption-reducing device which comprises a filter box, a first steam-water separation box, a hot water pool and a drying oven, a first steam inlet pipe and a first steam outlet pipe are arranged at the two ends of the filter box respectively, and a flow dividing pipe and a filter assembly are arranged in the filter box. One end of the first steam-water separation box is in pipeline connection with the first steam outlet pipeline, a steam-water separation assembly is arranged in the first steam-water separation box and comprises a first steam-water separation pipe, the lower end of the first steam-water separation pipe is in pipeline connection with a first drainage pipe, and a first drain valve is arranged between the first steam-water separation pipe and the first drainage pipe; the drying oven is in pipeline connection with the end, away from the first steam outlet pipeline, of the first steam-water separation pipe. Steam is filtered through the filter box, and residues in the steam are prevented from blocking the interior of the metal pipe; the steam-water separation box separates steam and water, and the problems that the steam is directly discharged into the hot water pool, so that the steam near the hot water pool diffuses, and visibility is poor are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat energy recovery, and relates to an energy-saving and consumption-reducing device. Background Art

[0002] At present, the polyether workshop has a hot water pool to collect hot water, pump it to the public works for cooling and reuse. When the workshop heat exchanger heats up, steam will enter from the heat exchanger, part of which will be converted into heat energy, and part of it will be discharged into the hot water pool through the steam return pipe, which will cause steam to diffuse near the pool, poor visibility, and potential safety hazards. This part of the steam can only be blown away by the wind, resulting in a certain amount of waste. Utility Model Content

[0003] The utility model provides an energy-saving and consumption-reducing device to solve the problems of the prior art.

[0004] The purpose of the utility model can be achieved through the following technical solutions: an energy-saving and consumption-reducing device, comprising:

[0005] A filter box, wherein a first steam inlet pipe and a first steam outlet pipe are respectively arranged at both ends of the filter box, wherein the first steam inlet pipe and the first steam outlet pipe are connected to the interior of the filter box, and a shunt pipe and a filter assembly are sequentially arranged from the first steam inlet pipe to one side of the first steam outlet pipe inside the filter box, wherein the shunt pipe is fixedly arranged on the inner wall of the filter box and connected to the first steam inlet pipe;

[0006] a first steam-water separation box, one end of which is connected to the first steam outlet pipe and a steam-water separation assembly is arranged inside the first steam-water separation box, the steam-water separation assembly comprises a first steam-water separation pipe, a first drain pipe is connected to the lower end of the first steam-water separation pipe, and a first steam trap is arranged between the first steam-water separation pipe and the first drain pipe;

[0007] A hot water tank, the hot water tank is connected to the first drain pipe;

[0008] The oven is connected to an end of the first steam-water separation pipe away from the first steam outlet pipe.

[0009] A further improvement is that the filter assembly includes a mounting base, a filter screen and a mounting plate. The mounting base is fixedly arranged on one side of the inner cavity of the filter box close to the first steam outlet pipe. One end of the filter screen is inserted into the mounting base and the upper end is fixedly connected to the mounting plate. Mounting bolts are arranged on both sides of the mounting plate, and the mounting bolts are threadedly connected to the top of the filter box.

[0010] As a further improvement, the filter screens are provided in two groups.

[0011] A further improvement is that a second steam-water separation box is arranged between the first steam-water separation box and the oven, a second steam-water separation pipe, a second drain pipe and a second steam-water separation valve arranged between the second steam-water separation pipe and the second drain pipe are arranged in the second steam-water separation box, one end of the second steam-water separation pipe is connected to the first steam outlet pipe, and the other end is arranged to be connected to the oven pipe, the second drain pipe is arranged at the lower side of the second steam-water separation pipe and connected to its pipe, and the end of the second drain pipe away from the second steam-water separation pipe is connected to the first drain pipe.

[0012] As a further improvement, a plurality of steam separation nozzles are arranged in a linear array on the splitter pipe.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The utility model has a simple structure. During use, the steam in the production process first enters the filter box through the first steam inlet pipe and is dispersed through the shunt pipe to prevent the impurities in the steam from flowing rapidly and corroding the component structure inside the filter box. The shunt steam is filtered through the filter assembly to prevent the residue in the steam from clogging the inside of the metal pipe, thereby increasing the maintenance cost of the machinery. The filtered steam enters the first steam-water separation box through the first steam outlet pipe, and the water in the steam is separated through the first steam-water separation pipe. The separated hot water flows to the hot water pool through the first steam trap for storage, and the steam enters the oven to heat it, thereby reducing the steam energy consumption of the workshop.

[0015] 2. The utility model separates the water in the steam through the first steam-water separation box, thereby preventing the steam from being directly discharged into the hot water pool, causing the problem of steam diffusion and poor visibility near the hot water pool, and reducing safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 For this utility model Figure 1 A magnified view of the part A in the middle;

[0018] Figure 3 For this utility model Figure 1 Enlarged view of part B in the middle.

[0019] In the figure, 1, filter box; 11, first steam inlet pipe; 12, first steam outlet pipe; 13, diverter pipe; 131, steam separator nozzle; 14, filter assembly; 141, mounting base; 142, filter screen; 143, mounting plate; 1431, mounting bolts; 2, first steam-water separation box; 21, steam-water separation assembly; 211, first steam-water separation pipe; 212, first drain pipe; 22, first steam trap; 3, hot water tank; 4, oven; 5, second steam-water separation box; 51, second steam-water separation pipe; 52, second drain pipe; 53, second steam trap. DETAILED DESCRIPTION

[0020] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] The following is combined with the embodiments and attached Figures 1 to 3 , the technical solution of the utility model is further elaborated.

[0023] Embodiment 1 A device for energy saving and consumption reduction, comprising:

[0024] A filter box 1, wherein a first steam inlet pipe 11 and a first steam outlet pipe 12 are respectively disposed at both ends of the filter box 1, wherein the first steam inlet pipe 11 and the first steam outlet pipe 12 are connected to the interior of the filter box 1, and a shunt pipe 13 and a filter assembly 14 are sequentially disposed inside the filter box 1 from the first steam inlet pipe 11 to one side of the first steam outlet pipe 12, wherein the shunt pipe 13 is fixedly disposed on the inner wall of the filter box 1 and is connected to the first steam inlet pipe 11;

[0025] A first steam-water separation box 2, one end of which is connected to the first steam outlet pipe 12 and a steam-water separation assembly 21 is provided inside the first steam-water separation box 2, wherein the steam-water separation assembly 21 comprises a first steam-water separation pipe 211, a first drain pipe 212 is connected to the lower end of the first steam-water separation pipe 211, and a first steam trap 22 is provided between the first steam-water separation pipe 211 and the first drain pipe 212;

[0026] A hot water tank 3, wherein the hot water tank 3 is connected to the first drain pipe 212 by a pipeline;

[0027] The oven 4 is connected to an end of the first steam-water separation pipe 211 away from the first steam outlet pipe 12 through a pipe.

[0028] like Figures 1 to 3 As shown, the utility model has a simple structure. During use, the steam in the production process first enters the filter box 1 through the first steam inlet pipe 11, and is dispersed through the diverter pipe 13 to prevent the rapid flow of steam, which may cause impurities in the steam to corrode the component structure inside the filter box 1. The diverted steam is filtered through the filter assembly 14 to prevent the residue in the steam from clogging the inside of the metal pipe, thereby increasing the maintenance cost of the machinery. The filtered steam enters the first steam-water separation box 2 through the first steam outlet pipe 12, and the water in the steam is separated through the first steam-water separation pipe 211. The separated hot water flows to the hot water pool 3 through the first steam trap 22 for storage, and the steam enters the oven 4 to heat it, thereby reducing the steam energy consumption of the workshop.

[0029] The utility model filters the steam through the filter box 1 to prevent the residue in the steam from clogging the inside of the metal pipe, thereby increasing the maintenance cost of the machine.

[0030] The utility model separates the water in the steam through the first steam-water separation box 2, so as to prevent the steam from being directly discharged into the hot water pool 3, thereby preventing the problem of steam diffusion and poor visibility near the hot water pool 3, and reducing safety hazards.

[0031] As a further preferred embodiment, the filter assembly 14 includes a mounting base 141, a filter screen 142 and a mounting plate 143. The mounting base 141 is fixedly arranged on one side of the inner cavity of the filter box 1 close to the first steam outlet pipe 12. One end of the filter screen 142 is inserted into the mounting base 141 and the upper end is fixedly connected to the mounting plate 143. Mounting bolts 1431 are arranged on both sides of the mounting plate 143, and the mounting bolts 1431 are threadedly connected to the top of the filter box 1.

[0032] Specifically, Figure 1 and 2 As shown, the filter screen 142 is arranged inside the filter box 1 through the mounting plate 143 and is limited by the mounting base 141. It has a simple structure and is easy to install and maintain and replace later.

[0033] As a further preferred embodiment, the filter screen 142 is provided in two groups to further improve the filtering effect.

[0034] As a further preferred embodiment, a second steam-water separation box 5 is arranged between the first steam-water separation box 2 and the oven 4, and a second steam-water separation pipe 51, a second drain pipe 52 and a second steam-water separation valve 53 arranged between the second steam-water separation pipe 51 and the second drain pipe 52 are arranged in the second steam-water separation box 5. One end of the second steam-water separation pipe 51 is connected to the first steam outlet pipe 12, and the other end is connected to the oven 4. The second drain pipe 52 is arranged at the lower side of the second steam-water separation pipe 51 and connected to its pipeline. The end of the second drain pipe 52 away from the second steam-water separation pipe 51 is connected to the first drain pipe 212.

[0035] Specifically, Figure 3 As shown, the water in the steam is separated for a second time by the second steam-water separation box 5, so as to avoid the problem of steam diffusion and poor visibility near the hot water pool 3 due to the steam when the hot water enters the hot water pool 4, thereby reducing safety hazards.

[0036] As a further preferred embodiment, a plurality of steam separation nozzles 131 are arranged in a linear array on the diverter pipe 13 .

[0037] The preferred specific embodiments of the utility model are described in detail above. It should be understood that ordinary technicians in this field can make many modifications and changes based on the concept of the utility model without creative work. Therefore, all technical solutions that can be obtained by technicians in this technical field based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the existing technology should be within the scope of protection determined by the claims.

Claims

1. An energy-saving and consumption-reducing device, characterized in that: include: A filter box (1), wherein a first steam inlet pipe (11) and a first steam outlet pipe (12) are respectively arranged at both ends of the filter box (1), the first steam inlet pipe (11) and the first steam outlet pipe (12) are connected to the interior of the filter box (1), and a shunt pipe (13) and a filter assembly (14) are sequentially arranged inside the filter box (1) from the first steam inlet pipe (11) to one side of the first steam outlet pipe (12), and the shunt pipe (13) is fixedly arranged on the inner wall of the filter box (1) and is connected to the first steam inlet pipe (11); a first steam-water separation box (2), one end of the first steam-water separation box (2) being connected to the first steam outlet pipe (12) and having a steam-water separation component (21) disposed therein, the steam-water separation component (21) comprising a first steam-water separation pipe (211), the lower end of the first steam-water separation pipe (211) being connected to a first drain pipe (212), and a first steam trap (22) being disposed between the first steam-water separation pipe (211) and the first drain pipe (212); A hot water tank (3), the hot water tank (3) and the first drain pipe (212) are connected by a pipeline; An oven (4), the oven (4) being connected to an end of the first steam-water separation pipe (211) away from the first steam outlet pipe (12) by a pipe.

2. The energy-saving and consumption-reducing device according to claim 1, characterized in that: The filter assembly (14) comprises a mounting base (141), a filter screen (142) and a mounting plate (143); the mounting base (141) is fixedly arranged on a side of the inner cavity of the filter box (1) close to the first steam outlet pipe (12); one end of the filter screen (142) is inserted into the mounting base (141) and the upper end is fixedly connected to the mounting plate (143); mounting bolts (1431) are arranged on both sides of the mounting plate (143); and the mounting bolts (1431) are threadedly connected to the top of the filter box (1).

3. The energy-saving and consumption-reducing device according to claim 2, characterized in that: The filter screens (142) are provided in two groups.

4. The energy-saving and consumption-reducing device according to claim 1, characterized in that: A second steam-water separation box (5) is arranged between the first steam-water separation box (2) and the oven (4); a second steam-water separation pipe (51), a second drain pipe (52) and a second steam trap (53) arranged between the second steam-water separation pipe (51) and the second drain pipe (52) are arranged in the second steam-water separation box (5); one end of the second steam-water separation pipe (51) is connected to the first steam outlet pipe (12), and the other end is arranged to be connected to the oven (4); the second drain pipe (52) is arranged at the lower side of the second steam-water separation pipe (51) and is connected to the pipe thereof; and one end of the second drain pipe (52) away from the second steam-water separation pipe (51) is connected to the first drain pipe (212).

5. The energy-saving and consumption-reducing device according to claim 1, characterized in that: A plurality of steam separation nozzles (131) are arranged in a linear array on the flow separation pipe (13).