Clamping device for disc spring polishing

By designing a clamping device for disc spring grinding, the inner and outer walls of the disc spring are uniformly subjected to force by using the first clamping ring and the second clamping ring, and the position switching is driven by the servo motor, the disc spring grinding in the prior art is solved. The problems of low efficiency and uneven stress resistance achieve an efficient and uniform polishing process.

CN222511688UActive Publication Date: 2025-02-21NANJING SUNZO SPRING ELASTICITY TECH CO LTD
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Patent Information

Application Number
CN202420415553.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-02-21
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

In the prior art, the disc spring needs to be adjusted during the grinding process, and the grinding can only be continued after being fixed by the positioning component, which affects the efficiency; and the disc spring is unevenly subjected to force during clamping, which poses a risk of deformation.

Method used

A clamping device for grinding a disc spring is designed, including a first clamping ring and a second clamping ring. Through the cooperation of an electromagnet and a servo motor, the inner and outer walls of the disc spring are uniformly subjected to force and driven by a rotating rod. Disc spring position change to improve grinding efficiency.

Benefits of technology

The clamping device makes the disc spring uniformly subject to stress during the grinding process, avoids deformation, and improves the grinding efficiency through rapid position switching.

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Abstract

The utility model discloses a clamping device for grinding a disc spring, which relates to the technical field of disc spring processing, and particularly comprises a base, a telescopic rod I is fixed at the top of the base, a first clamping ring is arranged at the top of the telescopic rod I, a telescopic rod II is fixed at the top of the base, and a supporting plate is fixed at the top of the telescopic rod II. A rotating rod is movably connected to the middle of the top end of the supporting plate, a second clamping ring is fixed to the end, close to the first clamping ring, of the rotating rod, and first electromagnets are symmetrically arranged on the second clamping ring. According to the clamping device for grinding the disc spring, through the arrangement of the first clamping ring and the second clamping ring, the inner wall and the outer wall of the disc spring can be evenly stressed, deformation of the disc spring in the grinding process is avoided, the clamping device cannot shield the caliber to be ground of the disc spring, and grinding of the caliber of the disc spring is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of disc spring processing, in particular to a clamping device used for grinding disc springs. Background Art

[0002] Disc spring is the abbreviation of butterfly spring. It has the characteristics of small size, large load, high fatigue life, simple later maintenance, convenient combination and use, and has the advantage of concentrated load transmission. Disc springs can be produced by stamping, but because the stamping edge of disc springs is prone to burrs, disc springs need to be polished after stamping. When polishing, disc springs need to be clamped and fixed with a clamp.

[0003] After searching, in the prior art, an authorized patent with application number CN202021736327.2 discloses a positioning assembly for fixing a disc spring. The positioning assembly disclosed in this scheme includes a placing table, two fixed blocks, two first screws, two positioning blocks, two second screws, two hinge brackets, two positioning plates, and a third screw. The placing table is arranged at the bottom end of the workbench, and the two fixed blocks are symmetrically arranged on the top of the placing table, and each of the fixed blocks is horizontally threadedly connected to the first screw and other components.

[0004] Because when the above-mentioned positioning component is in use, after grinding the small-diameter or large-diameter disc spring, it is necessary to adjust the placement position of the disc spring on the placement table, and the disc spring must be fixed by the positioning component before the large-diameter or small-diameter disc spring can be further ground. Therefore, when the above-mentioned positioning component is in use, it will affect the grinding efficiency of the disc spring; and in the process of clamping the disc spring in the above-mentioned scheme, only the inner wall or the outer wall of the disc spring is subjected to force, the disc spring is subjected to uneven force, and there is a risk of deformation of the disc spring; based on this, the present application proposes a clamping device for grinding disc springs. Utility Model Content

[0005] The utility model provides a clamping device for grinding disc springs, which solves the problems proposed in the above background technology that during the grinding process of the disc spring, the placement position of the disc spring on the placement table needs to be adjusted, and the disc spring must be fixed by a positioning assembly before the large-diameter or small-diameter disc spring can be ground, which affects the grinding efficiency of the disc spring; the disc spring is subjected to uneven force and there is a risk of deformation.

[0006] The utility model provides the following technical solution: a clamping device for grinding disc springs, comprising a base, a telescopic rod 1 is fixed on the top of the base, a first clamping ring is arranged on the top of the telescopic rod 1, a telescopic rod 2 is fixed on the top of the base, a support plate is fixed on the top of the telescopic rod 2, a rotating rod is movably connected to the middle of the top of the support plate, a second clamping ring is fixed on one end of the rotating rod close to the first clamping ring, and an electromagnet 1 is symmetrically arranged on the second clamping ring;

[0007] The first clamping ring comprises two clamping plates clamped with the telescopic rod 1, a second electromagnet is fixed in the middle of the clamping plates, and the two clamping plates are connected via a telescopic plate.

[0008] Preferably, a fixing rod is fixed to the top of the telescopic rod one, a fixing tube adapted to the end of the fixing rod is fixed to the bottom of the clamping plate, and a cross valve is fixed to the inner wall of the end of the fixing tube away from the clamping plate; an electromagnet three is fixed to the end of the fixing rod, and when the electromagnet three is energized, the electromagnet three is magnetically attracted to the fixing tube.

[0009] Preferably, an isolation pad is fixed to the outer wall of the first clamping ring, the outer wall of the first clamping ring is a conical structure, the outer wall of the first clamping ring is adapted to the inner wall of the disc spring, the height of the first clamping ring is smaller than the height of the disc spring, and the inner diameter of the first clamping ring is larger than the inner diameter of the small-diameter disc spring to be polished.

[0010] Preferably, the inner wall of the second clamping ring is a conical structure, the inner wall of the second clamping ring is matched with the outer wall of the disc spring, and the height value of the first clamping ring is the same as the height value of the second clamping ring.

[0011] Preferably, a dust blowing plate is fixed to one side of the support plate close to the telescopic rod, and a ventilation pipe is fixed to the bottom end of the dust blowing plate.

[0012] Preferably, a servo motor is fixed to the outer side of the top end of the support plate, and the end of the output shaft of the servo motor is fixedly connected to an end of the rotating rod away from the first clamping ring.

[0013] Preferably, when the electromagnet 1 and the electromagnet 2 are both in a powered state, the electromagnet 1 and the electromagnet 2 are magnetically attracted to each other.

[0014] Preferably, the fixing rod is a U-shaped structure, and the vertical end of the fixing rod is movably connected to the horizontal end thereof; the telescopic plate includes a bellows, a spring is provided in the middle of the inner cavity of the bellows, and the ends of the spring and the bellows are fixedly connected to the clamping plate.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. The clamping device for grinding the disc spring can evenly apply force to the inner and outer walls of the disc spring through the arrangement of the first clamping ring and the second clamping ring, thereby preventing the disc spring from deforming during the grinding process. The clamping device will not block the diameter of the disc spring to be ground, thereby facilitating the grinding of the diameter of the disc spring.

[0017] 2. The clamping device used for disc spring grinding can fix the clamping plate, disc spring and second clamping ring together through the setting of electromagnet one and electromagnet two, so that the fixing rod and the first clamping ring can be separated, which is convenient for the rotating rod to drive the disc spring to rotate; through the setting of the servo motor, the rotation of the servo motor can drive the disc spring to rotate, so that the caliber position of the disc spring can be quickly changed, thereby improving the grinding efficiency of the disc spring. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a front view of the structure of the utility model;

[0019] Figure 2 The utility model structure Figure 1 Bottom schematic diagram;

[0020] Figure 3 It is a schematic diagram of the structure and use of the utility model;

[0021] Figure 4 This is a schematic diagram of the disc spring flipping structure of the utility model;

[0022] Figure 5 The utility model structure Figure 4 Schematic diagram from top view;

[0023] Figure 6 This is a cross-sectional schematic diagram of the fixing rod of the utility model structure;

[0024] Figure 7 It is a schematic diagram of the telescopic plate structure of the utility model.

[0025] In the figure: 1. base; 2. telescopic rod 2; 3. support plate; 4. dust blowing plate; 5. ventilation pipe; 6. servo motor; 7. rotating rod; 8. second clamping ring; 9. electromagnet 1; 10. telescopic rod 1; 11. fixed rod; 12. clamping plate; 13. telescopic plate; 14. electromagnet 2; 15. fixed pipe. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] The utility model provides a clamping device for grinding disc springs, comprising a base 1, a first clamping ring and a second clamping ring 8. A telescopic rod 10 is fixed to the top of the base 1, a fixed rod 11 is fixed to the top of the telescopic rod 10, and an electromagnet 3 is fixed to the end of the fixed rod 11. Through the setting of the telescopic rod 10, the telescopic rod 10 can change the height of the fixed rod 11. The telescopic rod 10 can be a hydraulic telescopic rod. The fixed rod 11 is a U-shaped structure, and the vertical end of the fixed rod 11 is in a state of active connection with its horizontal end.

[0028] The first clamping ring includes two clamping plates 12 and two telescopic plates 13. The two clamping plates 12 are connected by the telescopic plates 13. Through the setting of the telescopic plates 13, the distance between the two clamping plates 12 can be changed under the action of external force. In some embodiments of the present application, the telescopic plate 13 includes a bellows fixed to the clamping plate 12, a spring is fixed in the middle of the inner cavity of the bellows, and the end of the spring is fixedly connected to the clamping plate 12. Through the setting of the spring, under the action of the spring rebound force, the two clamping plates 12 can be reset, so as to facilitate the reuse of the first clamping ring.

[0029] A fixing tube 15 adapted to the end of the fixing rod 11 is fixed to the bottom of the clamping plate 12. When the electromagnet 3 is energized, the electromagnet 3 and the fixing tube 15 can be magnetically attracted. Through the setting of the electromagnet 3, when the fixing rod 11 is inserted into the fixing tube 15, the fixing rod 11 and the first clamping ring can be fixed together, so that the telescopic rod 10 drives the first clamping ring to move.

[0030] A cross valve is fixed to the inner wall of one end of the fixing tube 15 away from the clamping plate 12; through the setting of the cross valve, when the fixing tube 15 is separated from the fixing rod 11, the cross valve can seal the fixing tube 15 to prevent debris generated during the grinding of the disc spring from falling into the inner cavity of the fixing tube 15.

[0031] An electromagnet 14 is fixed in the middle of the clamping plate 12 .

[0032] An isolation pad is fixed to the outer wall of the first clamping ring, and the material of the isolation pad can be rubber. The outer wall of the first clamping ring is a conical structure, and the outer wall of the first clamping ring is adapted to the inner wall of the disc spring. The height value of the first clamping ring is less than the height value of the disc spring. The inner diameter of the first clamping ring is greater than the inner diameter of the small-diameter disc spring to be polished. The size of the first clamping ring is designed according to demand and is not limited here. When the disc spring to be polished is placed on the first clamping ring, the outer wall of the first clamping ring contacts the inner wall of the disc spring, and the first clamping ring does not block the diameter of the disc spring, which is convenient for polishing the diameter of the disc spring.

[0033] A telescopic rod 2 is fixed to the top of the base 1, a support plate 3 is fixed to the top of the telescopic rod 2, a dust blowing plate 4 is fixed to the side of the support plate 3 close to the telescopic rod 10, a ventilation pipe 5 is fixed to the bottom end of the dust blowing plate 4, through the arrangement of the dust blowing plate 4 and the ventilation pipe 5, when the clamping device is in use, an external blowing device, such as a blower, can be connected to the air blowing device to blow air into the inner cavity of the dust blowing plate 4 through the ventilation pipe 5, and the air blown out by the dust blowing plate 4 can be blown onto the telescopic rod 10 and the fixed rod 11, so as to prevent the debris generated during the grinding of the disc spring from falling onto the telescopic rod 10 and the fixed rod 11, thereby facilitating the use of the clamping device.

[0034] A rotating rod 7 is movably connected to the middle of the top of the support plate 3, and a servo motor 6 is fixed to the outer side of the top of the support plate 3. The end of the output shaft of the servo motor 6 is fixedly connected to the end of the rotating rod 7 away from the first clamping ring through a reducer. Through the setting of the servo motor 6, the rotation of the servo motor 6 can drive the rotating rod 7 fixedly connected thereto to rotate.

[0035] A second clamping ring 8 is fixed to one end of the rotating rod 7 close to the first clamping ring. The inner wall of the second clamping ring 8 is a conical structure, and the inner wall of the second clamping ring 8 is adapted to the outer wall of the disc spring. When the clamping device is in use, the second clamping ring 8 can be sleeved on the outer wall of the disc spring, and the height value of the first clamping ring is the same as the height value of the second clamping ring 8.

[0036] The second clamping ring 8 is symmetrically provided with electromagnets 9. When the clamping device is in use, when both electromagnets 19 and 14 are energized, electromagnets 19 and 14 are magnetically attracted to each other. Under the action of the suction force, the clamping plate 12 fits tightly against the inner wall of the disc spring. The clamping plate 12 and the second clamping ring 8 are used in combination to fix the position of the disc spring.

[0037] From the above description, it can be seen that the first clamping ring restricts the inner wall of the disc spring, and the second clamping ring 8 restricts the outer wall of the disc spring. The inner and outer walls of the disc spring can be evenly stressed, and the operation of the servo motor 6 can change the position of the disc spring, thereby improving the grinding efficiency of the disc spring.

[0038] The electrical components involved in this application are all prior art, and technicians in this field are familiar with their connection methods. Through these technicians, all the electrical components in this application are connected to their compatible power supplies through wires, and according to the actual situation, a suitable controller is selected to meet the control requirements. The specific connection and control sequence are described below. The electrical connection is completed in a sequential working order, and the detailed connection means are well known in the art. The following mainly introduces the working principle and process, and no further explanation of the electrical control is given.

[0039] In summary: when the clamping device for grinding the disc spring is used, after the staff puts the disc spring to be ground on the first clamping ring, the telescopic rod 2 shrinks, and the telescopic rod 2 drives the second clamping ring 8 to move down until the second clamping ring 8 is sleeved on the outer wall of the disc spring. The electromagnet 1 9 and the electromagnet 2 14 are both energized, and the electromagnet 1 9 and the electromagnet 2 14 are magnetically attracted to each other. Under the action of the suction force, the clamping plate 12 fits tightly with the inner wall of the disc spring. The clamping plate 12 and the second clamping ring 8 are used in coordination to clamp the disc spring. The telescopic rod 10 shrinks, and the telescopic rod 10 drives the fixed rod 11 to separate from the first clamping ring, and the disc spring can be ground. During the grinding process of the disc spring, if the position of the disc spring needs to be changed, the servo motor 6 rotates, and the servo motor 6 drives the rotating rod 7 fixedly connected thereto to rotate, and the rotating rod 7 drives the second clamping ring 8 to rotate, and the second clamping ring 8 drives the disc spring to rotate, and the position of the disc spring can be quickly changed, which is convenient for grinding the disc spring.

[0040] The standard parts used in the utility model can be purchased from the market, and the special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art and will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A clamping device for grinding a disc spring, comprising a base (1), characterized in that: A telescopic rod 1 (10) is fixed on the top of the base (1), a first clamping ring is provided on the top of the telescopic rod 1 (10), a telescopic rod 2 (2) is fixed on the top of the base (1), a support plate (3) is fixed on the top of the telescopic rod 2 (2), a rotating rod (7) is movably connected to the middle of the top of the support plate (3), a second clamping ring (8) is fixed on one end of the rotating rod (7) close to the first clamping ring, and an electromagnet 1 (9) is symmetrically provided on the second clamping ring (8); The first clamping ring comprises two clamping plates (12) clamped to the telescopic rod (10), a second electromagnet (14) being fixed in the middle of the clamping plates (12), and the two clamping plates (12) are connected via a telescopic plate (13).

2. A clamping device for disc spring grinding according to claim 1, characterized in that: A fixing rod (11) is fixed to the top of the telescopic rod (10), a fixing tube (15) adapted to the end of the fixing rod (11) is fixed to the bottom of the clamping plate (12), and a cross valve is fixed to the inner wall of the end of the fixing tube (15) away from the clamping plate (12); an electromagnet (3) is fixed to the end of the fixing rod (11), and when the electromagnet (3) is energized, the electromagnet (3) and the fixing tube (15) are magnetically attracted to each other.

3. A clamping device for grinding disc springs according to claim 1, characterized in that: An isolation pad is fixed to the outer wall of the first clamping ring, the outer wall of the first clamping ring is a conical structure, the outer wall of the first clamping ring is adapted to the inner wall of the disc spring, the height of the first clamping ring is smaller than the height of the disc spring, and the inner diameter of the first clamping ring is larger than the inner diameter of the small-diameter disc spring to be polished.

4. A clamping device for grinding disc springs according to claim 1, characterized in that: The inner wall of the second clamping ring (8) is a conical structure, the inner wall of the second clamping ring (8) is adapted to the outer wall of the disc spring, and the height value of the first clamping ring is the same as the height value of the second clamping ring (8).

5. A clamping device for grinding disc springs according to claim 1, characterized in that: A dust blowing plate (4) is fixed to one side of the support plate (3) close to the telescopic rod 1 (10), and a ventilation pipe (5) is fixed to the bottom end of the dust blowing plate (4).

6. A clamping device for grinding disc springs according to claim 1, characterized in that: A servo motor (6) is fixed to the outer side of the top end of the support plate (3), and the end of the output shaft of the servo motor (6) is fixedly connected to an end of the rotating rod (7) away from the first clamping ring.

7. A clamping device for grinding disc springs according to claim 1, characterized in that: When the electromagnet 1 (9) and the electromagnet 2 (14) are both in a powered state, the electromagnet 1 (9) and the electromagnet 2 (14) are magnetically attracted to each other.

8. A clamping device for grinding disc springs according to claim 2, characterized in that: The fixing rod (11) is of a U-shaped structure, and the vertical end of the fixing rod (11) and its horizontal end are in a state of active connection; the telescopic plate (13) comprises a bellows, a spring is provided in the middle of the inner cavity of the bellows, and the ends of the spring and the bellows are both fixedly connected to the clamping plate (12).

Citation Information

Patent Citations

  • Polishing device for belleville spring production

    CN212420748U