Air cushion steering gear of coating machine

By designing a buffer mechanism in the air cushion steering device of the coater, and using the combined structure of spring and slider to buffer the gas hose, the problem of loosening and leaking of gas when pulled externally is solved, and the equipment is improved Durability and stability.

CN222512697UActive Publication Date: 2025-02-21WUHAN XINHUATENG ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202421272958.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-21
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

When the existing air cushion steering gear is used, the gas hose that transports high-pressure gas is directly connected to the air inlet of the air cushion steering gear, which lacks a buffer protection structure, resulting in the gas hose being easily loosened and leaked when pulled externally. Affects the normal operation of the air cushion steering gear.

Method used

A coater air cushion steering device is designed, and a buffer mechanism is used to reduce the impact of external force pulling at the connection between the gas hose and the air intake nozzle. The buffering mechanism includes a support arm, a slider, a slider, a spring and a guide ring. Through the spring elastic support to the slider, the triangular structure is maintained between the support arm and the connecting block, and the sliding of the slider in the slider and the spring. With limit support, the barrier column can buffer and unload the gas hose.

Benefits of technology

Effectively reduce the impact of external force pulling at the connection between the gas transmission hose and the intake nozzle, reduce the failure rate, improve the durability of the air cushion steering gear, and reduce the wear of the gas transmission hose through the balls on the circular surface of the guide ring. , ensure the normal operation of the coater air cushion steering gear.

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Abstract

The utility model discloses a coating machine air cushion steering gear which comprises a coating machine air cushion steering gear body, an air inlet nozzle and a buffering mechanism, the air inlet nozzle and the buffering mechanism are assembled on the coating machine air cushion steering gear body, the buffering mechanism comprises two supporting arms installed on the coating machine air cushion steering gear body, the number of the supporting arms is two, and the supporting arms are arranged close to the air inlet nozzle. Sliding grooves are formed in the two supporting arms, first connecting arms are hinged to the ends, close to the air inlet nozzle, of the two sliding grooves, second connecting blocks are hinged to the ends of the two first connecting arms, a blocking column is connected between the ends of the two first connecting arms, and sliding blocks are slidably embedded in the two sliding grooves. The air cushion steering gear has a buffering and force unloading function, effectively reduces the influence on the joint of the air conveying hose and the air inlet nozzle when the air conveying hose is pulled by external force, reduces the failure rate, improves the durability of the air cushion steering gear, and ensures the normal operation of the air cushion steering gear body of the coating machine as much as possible.
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Description

Technical Field

[0001] The utility model relates to the technical field of air cushion diverters, in particular to an air cushion diverter for a coating machine. Background Art

[0002] Coating machines are mainly used for the surface coating process of films, papers, etc. They coat the rolled substrate with a layer of glue, coating or ink with specific functions, and then cut it into sheets or roll it up after drying. As an important component of the coating machine, the air cushion diverter mainly realizes the steering and position adjustment of the working roller. During the coating process, if the direction or position of the working roller is incorrect, it may cause uneven coating, thus affecting production efficiency and product quality. The air cushion diverter transmits high-pressure gas to its interior, thereby adjusting the direction and position of the working roller, thereby solving this problem.

[0003] As is known to all, the structural principle of the air cushion diverter is relatively complex. It consists of multiple parts, including gas inlet, guide plate, air guide ring and air outlet, etc. Among them, the guide plate is the core component of the air cushion diverter, and the air flow inlet and outlet in the guide plate are used to control the steering of the air cushion diverter. During the operation of the coating machine, the air cushion diverter precisely controls the flow of high-pressure gas to enable the working roller to be smoothly and accurately steered and positioned. This not only improves the operating stability of the coating machine, but also effectively avoids the problem of uneven coating, thereby improving the quality and production efficiency of the product. It can be seen that it is particularly important to ensure the stability of air pressure in the air cushion diverter. However, when the existing air cushion diverter is in use, the air supply hose for conveying high-pressure gas is directly connected to the air inlet of the air cushion diverter, and there is a lack of buffer protection structure. When the air supply hose is pulled by external force, it is inevitable that the air supply hose and the air inlet will be loose, which will easily lead to air leakage and affect the normal operation of the air cushion diverter. In view of this, the present application proposes a coating machine air cushion diverter to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide an air cushion diverter for a coating machine, which has a buffering and unloading function, effectively reducing the impact on the connection between the air supply hose and the air inlet nozzle when the air supply hose is pulled by external force, reducing the failure rate, improving the durability of the air cushion diverter, and ensuring the normal operation of the air cushion diverter body of the coating machine as much as possible.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a coater air cushion diverter, comprising a coater air cushion diverter body, an air inlet nozzle and a buffer mechanism mounted on the coater air cushion diverter body, the buffer mechanism comprising a support arm installed on the coater air cushion diverter body, the support arm being provided with two and arranged close to the air inlet nozzle, slide grooves being provided on the two support arms, the ends of the two slide grooves close to the air inlet nozzle are hinged with a first connecting arm, the ends of the two first connecting arms are hinged with a second connecting block, a blocking column is connected between the ends of the two first connecting arms, a slider is slidably embedded in the two slide grooves, the end of the second connecting block away from the first connecting arm is hinged to the slider, a spring is arranged between an end face of the slider away from the air inlet nozzle and an inner end wall of the slide groove, and a guide ring capable of allowing an air pipe to pass through is arranged between the ends of the two support arms away from the air inlet nozzle.

[0006] Preferably, the two support arms are arranged in parallel, and the two support arms are respectively arranged on both sides of the air inlet nozzle.

[0007] Preferably, a pair of connecting shafts are connected to the outer wall of the guide ring, and the pair of connecting shafts are respectively rotatably connected to one end of the two support arms away from the air inlet nozzle.

[0008] Preferably, balls are movably embedded on the inner circumferential surface of the guide ring, and the balls are arranged in a circle along the inner circumferential surface of the guide ring.

[0009] Preferably, a guide rod is inserted into the spring, one end of the guide rod is connected to the slider, and the other end of the guide rod movably passes through the end wall of the support arm.

[0010] Preferably, a limiting guide groove is provided on the side wall of the support arm along the length direction, the limiting guide groove is connected with the slide groove, a limiting guide block is movably embedded in the limiting guide groove, and a connecting bolt which is threadedly inserted into the sliding block is passed through the limiting guide block.

[0011] Preferably, a mounting ear plate is provided at one end of the support arm facing the coater air cushion diverter body, and a plurality of fixing bolts threadedly connected to the coater air cushion diverter body are passed through the mounting ear plate.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] The utility model uses the elastic support of the slider by the spring to maintain a triangular structure among the support arm, the first connecting arm and the second connecting block. When the air hose is pulled by an external force, the air hose between the guide ring and the air inlet nozzle will tend to be straight. At this time, the sliding of the slider in the slide groove and the elastic limiting support of the slider by the spring enable the blocking column to buffer and unload the air hose, effectively reducing the influence of external force pulling on the connection between the air hose and the air inlet nozzle, reducing the failure rate, and improving the durability of the air cushion diverter. In addition, the ball bearings arranged on the inner circular surface of the guide ring can reduce the wear of the air hose. The overall structure is simple and reasonable, and can ensure the normal operation of the air cushion diverter body of the coating machine as much as possible.

[0014] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the buffer mechanism of the utility model;

[0017] Figure 3 For this utility model Figure 2 A in the enlarged view;

[0018] Figure 4 It is a structural schematic diagram of the guide ring of the utility model.

[0019] In the figure: 1. Coating machine air cushion steering gear body; 2. Air inlet nozzle; 3. Buffer mechanism; 4. Support arm; 5. Slide groove; 6. First connecting arm; 7. Sliding block; 8. Second connecting block; 9. Stop column; 10. Spring; 11. Guide ring; 12. Mounting ear plate; 13. Fixing bolt; 14. Limiting guide groove; 15. Limiting guide block; 16. Connecting bolt; 17. Guide rod; 18. Connecting shaft rod; 19. Ball bearing. DETAILED DESCRIPTION

[0020] In the description of the present utility model, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present utility model. The following is a detailed description of various embodiments of the present utility model in conjunction with the drawings.

[0021] Example

[0022] See also Figures 1 to 4 The utility model preferably provides a technical solution: a coater air cushion diverter, comprising a coater air cushion diverter body 1, an air inlet nozzle 2 and a buffer mechanism 3 mounted on the coater air cushion diverter body 1, the buffer mechanism 3 comprising a support arm 4 mounted on the coater air cushion diverter body 1, the support arm 4 is provided with two and is arranged close to the air inlet nozzle 2, both support arms 4 are provided with slide grooves 5, both ends of the two slide grooves 5 close to the air inlet nozzle 2 are hinged with a first connecting arm 6, both ends of the two first connecting arms 6 are hinged with a second connecting block 8, a blocking column 9 is connected between the ends of the two first connecting arms 6, both slide grooves 5 are slidably embedded with a slider 7, the end of the second connecting block 8 away from the first connecting arm 6 is hinged to the slider 7, and the end surface of the slider 7 away from the air inlet nozzle 2 is connected to the inner end wall of the slide groove 5. A spring 10 is provided, and a guide ring 11 capable of allowing an air pipe to pass through is provided between the ends of the two support arms 4 away from the air inlet nozzle 2. Through this structural mode, the air supply hose passes through the guide ring 11 and bypasses the blocking column 9 away from the side of the support arm 4 and is connected with the air inlet nozzle 2. The spring 10 elastically supports the slider 7 so that a triangular structure is maintained between the support arm 4, the first connecting arm 6 and the second connecting block 8, so that the blocking column 9 can provide elastic support and protection for the input hose. When the air supply hose is pulled by external force, the sliding of the slider 7 in the slide groove 5 and the elastic limiting support of the slider 7 by the spring 10 are utilized, so that the blocking column 9 can buffer and unload the air supply hose, effectively reducing the influence of external force pulling on the connection between the air supply hose and the air inlet nozzle 2, thereby reducing the failure rate and improving the durability of the air cushion steering gear.

[0023] In this embodiment, a mounting ear plate 12 is provided at one end of the support arm 4 facing the coater air cushion diverter body 1, and a plurality of fixing bolts 13 threadedly connected to the coater air cushion diverter body 1 are passed through the mounting ear plate 12 to facilitate the assembly of the support arm 4. Specifically, the two support arms 4 are arranged in parallel, and the two support arms 4 are respectively arranged on both sides of the air inlet nozzle 2, so that the guide ring 11 is aligned with the air inlet nozzle 2, so that the blocking column 9 can better provide elastic buffering protection for the input hose.

[0024] As a preferred implementation of this embodiment, a pair of connecting shafts 18 are connected to the outer wall of the guide ring 11, and the pair of connecting shafts 18 are respectively rotatably connected to the ends of the two support arms 4 away from the air inlet nozzle 2, so that the guide ring 11 can be rotated to adjust the direction according to the arrangement of the gas delivery hose. Balls 19 are movably embedded on the inner surface of the guide ring 11, and the balls 19 are arranged in a circle along the inner surface of the guide ring 11 to reduce the wear between the input hose and the guide ring 11.

[0025] Furthermore, a guide rod 17 is inserted into the spring 10, one end of which is connected to the slider 7, and the other end of which movably penetrates the end wall of the support arm 4, and is used to limit and guide the slider 7 and the spring 10. A limit guide groove 14 is provided on the side wall of the support arm 4 along the length direction, and the limit guide groove 14 is connected to the slide groove 5. A limit guide block 15 is movably embedded in the limit guide groove 14, and a connecting bolt 16 threadedly plugged with the slider 7 is inserted into the limit guide block 15, and is used to further limit and guide the slider 7 to prevent the slider 7 from slipping out of the slide groove 5, and after the connecting bolt 16 is removed, the slider 7 can be detached from the slide groove 5 for easy assembly.

[0026] When in use, the air hose is passed through the guide ring 11, and then bypasses the blocking column 9 and is connected to the air inlet nozzle 2 on the side away from the support arm 4, so as to deliver high-pressure gas to the coater air cushion diverter body 1, thereby providing air cushion diverting and position adjustment functions for the coating roller. The spring 10 elastically supports the slider 7 to maintain a triangular structure between the support arm 4, the first connecting arm 6 and the second connecting block 8. When the air hose is pulled by external force, the air hose between the guide ring 11 and the air inlet nozzle 2 will tend to be straight. At this time, the sliding of the slider 7 in the slide groove 5 and the elastic limiting support of the slider 7 by the spring 10 are used to enable the blocking column 9 to buffer and unload the air hose, thereby effectively reducing the influence of external force pulling on the connection between the air hose and the air inlet nozzle 2, reducing the failure rate, and improving the durability of the air cushion diverter.

[0027] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. There are many ways of detachable installation, for example, it can be through the method of plug-in and buckle matching, and for example, through the method of bolt connection, etc.

[0028] The above clearly and completely describes the concept, specific structure and technical effects of the utility model in combination with the embodiments and drawings, so as to fully understand the purpose, characteristics and effects of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, other embodiments obtained by technicians in this field without creative work are all within the scope of protection of the utility model. In addition, all the connection / connection relationships mentioned in the text do not refer to the direct connection of components, but refer to the fact that a better connection structure can be formed by adding or reducing connection accessories according to the specific implementation situation.

[0029] The specific description of the present invention in the above embodiments is only used to further illustrate the present invention and cannot be understood as limiting the scope of protection of the present invention. Technical engineers in this field may make some non-essential improvements and adjustments to the present invention based on the contents of the above-mentioned utility model, which fall within the scope of protection of the present invention.

Claims

1. A coating machine air cushion diverter, comprising a coating machine air cushion diverter body (1), an air inlet nozzle (2) and a buffer mechanism (3) mounted on the coating machine air cushion diverter body (1), characterized in that: The buffer mechanism (3) comprises a support arm (4) mounted on the coating machine air cushion steering gear body (1), the support arm (4) is provided with two and is arranged close to the air inlet nozzle (2), a slide groove (5) is provided on the two support arms (4), the ends of the two slide grooves (5) close to the air inlet nozzle (2) are hinged with a first connecting arm (6), the ends of the two first connecting arms (6) are hinged with a second connecting block (8), a blocking column (9) is connected between the ends of the two first connecting arms (6), a slider (7) is slidably embedded in the two slide grooves (5), the end of the second connecting block (8) away from the first connecting arm (6) is hinged to the slider (7), a spring (10) is arranged between the end surface of the slider (7) away from the air inlet nozzle (2) and the inner end wall of the slide groove (5), and a guide ring (11) capable of allowing an air pipe to pass through is arranged between the ends of the two support arms (4) away from the air inlet nozzle (2).

2. The air cushion diverter for a coating machine according to claim 1, characterized in that: The two support arms (4) are arranged in parallel, and the two support arms (4) are respectively arranged on both sides of the air inlet nozzle (2).

3. The air cushion diverter for a coating machine according to claim 1, characterized in that: A pair of connecting shafts (18) are connected to the outer wall of the guide ring (11), and the pair of connecting shafts (18) are respectively rotatably connected to one end of the two support arms (4) away from the air inlet nozzle (2).

4. The air cushion diverter for a coating machine according to claim 1, characterized in that: The inner circumferential surface of the guide ring (11) is movably embedded with balls (19), and the balls (19) are arranged in a circle along the inner circumferential surface of the guide ring (11).

5. The air cushion diverter for a coating machine according to claim 1, characterized in that: A guide rod (17) is inserted into the spring (10), one end of the guide rod (17) is connected to the slider (7), and the other end of the guide rod (17) movably penetrates the end wall of the support arm (4).

6. The air cushion diverter for a coating machine according to claim 1, characterized in that: A limiting guide groove (14) is provided on the side wall of the support arm (4) along the length direction, the limiting guide groove (14) is communicated with the slide groove (5), a limiting guide block (15) is movably embedded in the limiting guide groove (14), and a connecting bolt (16) is passed through the limiting guide block (15) and is threadedly plugged with the slide block (7).

7. The air cushion diverter for a coating machine according to claim 1, characterized in that: A mounting ear plate (12) is provided at one end of the support arm (4) facing the coater air cushion diverter body (1), and a plurality of fixing bolts (13) threadedly connected to the coater air cushion diverter body (1) are passed through the mounting ear plate (12).