Magnetic pole type power supply coating device for curved surface PVD (Physical Vapor Deposition)

By designing the rotation of the umbrella frame and the rotation of the coating tool in the magnetic pole-type power supply coating device of curved surface PVD, the problem of limited types of curved surface products production by flat plate coating machines is solved, and efficient production of curved surface, spherical and cylinder products is achieved, reducing the Cost and ensure uniformity of the film layer.

CN222512963UActive Publication Date: 2025-02-21FUJIAN FULAN OPTICAL CO LTD
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Patent Information

Application Number
CN202420538879.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2025-02-21
Estimated Expiration
2034-03-20

AI Technical Summary

Technical Problem

The types of existing flat plate coating machines are limited when producing curved products. Although spherical machines can produce spherical and cylindrical products, their load capacity is limited, resulting in low production efficiency and high cost.

Method used

Design a magnetic pole-type power supply coating device with curved PVD. The rotation of the umbrella frame is realized by installing a second stepper motor on the umbrella frame and the first stepper motor on the umbrella frame is installed to keep the product rotated at a constant speed, so as to achieve The effect of revolution plus rotation.

Benefits of technology

On the premise of ensuring loading, products of curved, spherical and cylinder types can be plated, which improves production efficiency, reduces costs, and ensures uniformity of the film layer.

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Abstract

The utility model relates to the technical field of flat plate coating machines, in particular to a magnetic pole type power supply coating device for curved surface PVD (physical vapor deposition), which comprises an umbrella stand driven by a second driving device to rotate and a coating tool arranged in the umbrella stand, a mounting groove is arranged at the bottom of the coating tool, a clamp is arranged in the mounting groove, and a magnetic pole type power supply coating device is arranged in the mounting groove. A first driving device for driving the clamp to rotate is arranged in the coating tool, a hole groove used for containing the coating tool is formed in the umbrella frame, magnetic poles are arranged on the periphery of the hole groove and correspond to the coating tool so as to supply power to the first driving device, and on the premise that the loading capacity is guaranteed, curved-surface, spherical-surface and cylindrical-surface type products can be manufactured and coated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of flat-plate coating machines, and in particular relates to a magnetic pole type power supply coating device for curved surface PVD. Background Art

[0002] With the continuous development of science and technology, optical products have evolved from traditional flat components (glass lenses, filter plates) to spherical and cylindrical surfaces (optical domes, laser radars), etc. The requirements for coating are getting higher and higher. To meet the requirements of products with different curved surfaces, coating machines are mainly divided into two categories: the first category is a flat coating machine with a conical umbrella or an arc umbrella, which mainly produces flat and micro-curved products. The second category is a spherical machine with a planetary disk structure, which mainly produces large curved, spherical, and cylindrical products.

[0003] Of these two types of coating machines, the flat coating machine has a larger loading capacity at one time due to the structure of the workpiece plate, but the types of curved products that can be produced are greatly limited. Although the spherical coating machine is not affected by the curvature of the product, its loading capacity is greatly limited, resulting in increased costs, very low production efficiency, and very cumbersome adjustment.

[0004] In order to simultaneously obtain the loading rate on a flat-plate coating machine and the advantages of a spherical machine in producing spherical and cylindrical products, a magnetic pole-powered coating device for curved surface PVD is proposed. Utility Model Content

[0005] In order to solve the problem that the types of curved surface products produced by existing flat-panel coating machines are limited, the utility model provides a curved surface PVD magnetic pole power supply coating device, which can also plate curved surface, spherical surface and cylindrical surface products while ensuring the loading capacity.

[0006] The technical solution of the utility model is as follows:

[0007] A magnetic pole-powered coating device for curved surface PVD comprises an umbrella frame driven to rotate by a second driving device and a coating tool arranged in the umbrella frame, the coating tool having a mounting groove at the bottom, a fixture arranged in the mounting groove, a first driving device driving the fixture to rotate arranged inside the coating tool, a hole groove for placing the coating tool is opened on the umbrella frame, and magnetic poles are arranged on the outer periphery of the hole groove corresponding to the coating tool to supply power to the first driving device.

[0008] Preferably, a first magnetic pole block is arranged on the outer periphery of the hole slot, and a second magnetic pole block corresponding to the first magnetic pole block is arranged on the coating tooling in the hole slot, one end of the first magnetic pole block is connected to a power source through an electric wire, the other end of the first magnetic pole block is connected to one end of a first driving device through an electric wire, the other end of the first driving device is connected to one end of the second magnetic pole block through an electric wire, and the other end of the second magnetic pole block is connected to the power source.

[0009] Preferably, the power source is arranged on the top of the umbrella frame.

[0010] Preferably, there is a pair of first magnetic pole blocks which are arranged on the same side.

[0011] Preferably, the first driving device is a first stepper motor fixed in the coating tooling, and the rotating shaft of the first stepper motor passes through the coating tooling, extends into the mounting groove and is fixedly connected to the clamp.

[0012] Preferably, the second driving device is a second stepping motor, and the rotating shaft of the second stepping motor is fixedly connected to the middle part of the umbrella frame.

[0013] Preferably, the hole groove is square, and four corners of the hole groove are provided with supporting edges for supporting the coating tooling.

[0014] Preferably, the coating tooling is in the shape of a cuboid.

[0015] Preferably, there are a plurality of holes and grooves.

[0016] Preferably, there is a pair of mounting grooves.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] (1) The utility model can also plate products with curved surfaces, spherical surfaces and cylindrical surfaces while ensuring the loading capacity.

[0019] (2) In the embodiment of the utility model, a motor is installed on the coating tool to keep the product rotating. The power source of the motor is provided by the electromagnetic pole block on the coating umbrella frame, which reduces the use of batteries and avoids the cumbersome operation of battery charging, reduces the cost of use, reduces the weight of the coating tool, makes the operation simpler and more convenient, reduces the burden on personnel operation, and will not stop rotating in the middle of the process due to the exhaustion of the power source, resulting in uneven film layer.

[0020] (3) In the embodiment of the utility model, a second stepper motor is installed on the umbrella frame to realize the revolution of the umbrella frame, and then the first stepper motor is used to make the product installed on the coating tooling maintain a uniform rotation, thereby realizing the effect of revolution and rotation, so that the product can obtain a uniform film layer. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the utility model;

[0022] Figure 2 It is a top view of the hole groove in the utility model;

[0023] Figure 3 It is a schematic diagram of the coating tooling of the utility model;

[0024] Figure 4 It is a schematic diagram of the coating tooling of the utility model (with products);

[0025] In the figure: 1- umbrella frame, 2- hole groove, 3- support edge, 4- first magnetic pole block, 5- coating tooling, 6- second magnetic pole block, 7- first stepper motor, 8- wire, 9- fixture, 10- product, 11- power source. DETAILED DESCRIPTION

[0026] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0027] See also Figure 1-3 A magnetic pole-powered coating device for curved surface PVD comprises an umbrella frame 1 driven to rotate by a second driving device and a coating tool 5 arranged in the umbrella frame 2, wherein the coating tool 5 has a mounting groove at the bottom, a fixture 9 is arranged in the mounting groove, a first driving device driving the fixture 9 to rotate is arranged inside the coating tool 5, a hole groove 2 for placing the coating tool 5 is opened on the umbrella frame 2, and magnetic poles are arranged on the outer periphery of the hole groove 2 corresponding to the coating tool 5 to supply power to the first driving device.

[0028] See also Figure 1 and Figure 4 In one embodiment of the utility model, a first magnetic pole block 4 is disposed on the periphery of the hole slot 2, and a second magnetic pole block 6 corresponding to the first magnetic pole block 4 is disposed on the coating tooling 5 in the hole slot 2, one end of the first magnetic pole block 4 is connected to a power source 11 through a wire 8, the other end of the first magnetic pole block 4 is connected to one end of the first driving device through the wire 8, the other end of the first driving device is connected to one end of the second magnetic pole block 6 through the wire 8, and the other end of the second magnetic pole block 6 is connected to the power source 11. The power source 11 is an external power source, which transmits power to the driving device through the wire 8, the first magnetic pole block 4, and the second magnetic pole block 6.

[0029] See also Figure 2 In one embodiment of the present invention, the first magnetic pole block 4 has a pair and is arranged on the same side.

[0030] In one embodiment of the present invention, the first driving device is a first stepper motor 7 fixed in the coating tooling, and the rotating shaft of the first stepper motor 7 passes through the coating tooling 5, extends into the mounting groove and is fixedly connected to the clamp 9.

[0031] In one embodiment of the present invention, the second driving device is a second stepping motor, and the rotating shaft of the second stepping motor is fixedly connected to the middle part of the umbrella frame 2.

[0032] See also Figure 2 In one embodiment of the present invention, the hole slot 2 is square, and four corners of the hole slot 2 are provided with supporting edges 3 for supporting the coating tooling.

[0033] During operation, the second stepper motor drives the umbrella frame 2 to rotate to provide power for the product to revolve. The second magnetic pole blocks 6 are installed on both sides of the top of the coating tooling 5. The coating tooling 5 is placed in the component 2. At this time, the first magnetic pole block 4 and the second magnetic pole block 6 will contact each other to transmit power. At this time, the first stepper motor 7 is powered, which can drive the fixture 9 and the product 10 to rotate and realize the self-rotation of the product.

[0034] In one embodiment of the utility model, the installation grooves are provided in a pair, and the corresponding clamps are provided in a pair, so that two products can be coated at one time.

[0035] In one embodiment of the present invention, the coating tool is in the shape of a cuboid.

[0036] In one embodiment of the present invention, there are a plurality of holes and slots 2, which can accommodate a plurality of coating tools.

[0037] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A magnetic pole power supply coating device for curved surface PVD, characterized in that: It includes an umbrella frame driven to rotate by a second driving device and a coating tool arranged in the umbrella frame, the coating tool has a mounting groove at the bottom, a clamp is arranged in the mounting groove, a first driving device for driving the clamp to rotate is arranged inside the coating tool, and a hole groove for placing the coating tool is opened on the umbrella frame, and magnetic poles are arranged on the outer periphery of the hole groove corresponding to the coating tool to supply power to the first driving device.

2. The curved surface PVD magnetic pole power supply coating device according to claim 1, characterized in that: A first magnetic pole block is arranged on the periphery of the hole slot, and a second magnetic pole block corresponding to the first magnetic pole block is arranged on the coating tooling in the hole slot, one end of the first magnetic pole block is connected to a power source through an electric wire, the other end of the first magnetic pole block is connected to one end of a first driving device through an electric wire, the other end of the first driving device is connected to one end of the second magnetic pole block through an electric wire, and the other end of the second magnetic pole block is connected to the power source.

3. The curved surface PVD magnetic pole power supply coating device according to claim 2, characterized in that: The power source is arranged on the top of the umbrella frame.

4. The curved surface PVD magnetic pole power supply coating device according to claim 1, characterized in that: The first magnetic pole blocks have a pair and are arranged on the same side.

5. A curved surface PVD magnetic pole power supply coating device according to any one of claims 1 to 3, characterized in that: The first driving device is a first stepper motor fixed in the coating tooling, and the rotating shaft of the first stepper motor passes through the coating tooling, extends into the mounting groove, and is fixedly connected to the clamp.

6. The curved surface PVD magnetic pole power supply coating device according to claim 1, characterized in that: The second driving device is a second stepping motor, and the rotating shaft of the second stepping motor is fixedly connected to the middle part of the umbrella frame.

7. The curved surface PVD magnetic pole power supply coating device according to claim 1, characterized in that: The hole groove is square, and four corners of the hole groove are provided with supporting edges for carrying the coating tooling.

8. The curved surface PVD magnetic pole power supply coating device according to claim 1, characterized in that: The coating tooling is in the shape of a cuboid.

9. The curved surface PVD magnetic pole power supply coating device according to claim 1, characterized in that: There are a plurality of holes and slots.

10. The curved surface PVD magnetic pole power supply coating device according to claim 1, characterized in that: The mounting grooves are provided in pair.