Diamond wire electroplating bath

Abstract

The utility model discloses a diamond wire electroplating bath, relates to the technical field of electroplating baths, and aims to solve the problems that in the prior art, a single electroplating bath cavity is adopted in the production and machining process of a diamond wire, the electroplating temperature fluctuation is large, carborundum is prone to caking in the machining process, products are scrapped, and the electroplating quality of the diamond wire is affected. A sealing cover is fixedly installed above the electroplating tank, a partition plate is fixedly installed in the electroplating tank, a sand feeding cavity is formed in the electroplating tank along one side of the partition plate, a sand plating cavity is formed in the electroplating tank along the other side of the partition plate, and a first electric heating pipe is arranged at the bottom in the sand feeding cavity; a first electric heating pipe is arranged at the inner bottom of the sand plating cavity and fixedly connected with the electroplating tank through screws, a first temperature sensor is arranged above one side of the first electric heating pipe and fixedly connected with the electroplating tank through screws, and a second electric heating pipe is arranged at the inner bottom of the sand plating cavity and fixedly connected with the electroplating tank through screws.

Description

Technical Field

[0001] The utility model relates to the technical field of electroplating tanks, in particular to a diamond wire electroplating tank. Background Art

[0002] Diamond wire is the abbreviation of diamond cutting wire, which can also be called diamond cutting wire or diamond wire. Diamond wire can form a relative grinding motion with the object to achieve the purpose of cutting. It is mainly used for cutting hard and brittle materials such as photovoltaic silicon wafers, sapphire, and magnetic materials. It is an upstream product in the photovoltaic industry. Diamond wire is made by consolidating diamond abrasive material on a high-strength steel wire matrix by electroplating;

[0003] For example, the authorized patent with announcement number CN 220827481 U (a diamond wire sand plating device): includes a sand plating tank and a feeding mechanism; the sand plating tank: a wire conveying roller 1 is provided at the left end of the upper surface thereof, a wire conveying roller 2 is provided at the right end of the upper surface of the sand plating tank, a support plate is placed at the lower end of the interior of the sand plating tank, a wire conveying roller 3 is provided at the right end of the upper surface of the support plate, pillars are provided at the left end of the upper surface of the support plate, electrode plates are provided at the inner wall of the rear side of the sand plating tank, a single chip microcomputer is provided on the front surface of the sand plating tank, the input end of the single chip microcomputer is electrically connected to the external power supply, and the input end of the electrode plate is electrically connected to the output end of the single chip microcomputer; the feeding mechanism: arranged between the upper ends of the pillars;

[0004] Although the above-mentioned prior art is convenient for making the distribution of diamond grit in the electroplating solution more concentrated, the diamond wire adopts a single electroplating tank cavity setting during the production and processing, and the electroplating temperature fluctuates greatly, which can easily cause diamond grit to clump during processing, thereby causing the product to be scrapped and affecting the electroplating quality of the diamond wire. Therefore, the market urgently needs to develop a diamond wire electroplating tank to help people solve the existing problems. Utility Model Content

[0005] The purpose of the utility model is to provide a diamond wire electroplating tank to solve the problem proposed in the above background technology that in the production and processing of diamond wire, a single electroplating tank cavity is used, the electroplating temperature fluctuates greatly, and diamond sand is easily agglomerated during processing, resulting in product scrapping and affecting the electroplating quality of the diamond wire.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a diamond wire electroplating tank, comprising an electroplating tank, a cover fixedly installed on the top of the electroplating tank, a partition fixedly installed inside the electroplating tank, an upper sand cavity is arranged inside the electroplating tank along one side of the partition, a sand plating cavity is arranged inside the electroplating tank along the other side of the partition, an electric heating tube 1 is arranged at the bottom of the upper sand cavity, and the electric heating tube 1 is fixedly connected to the electroplating tank by screws, a temperature sensor 1 is arranged above one side of the electric heating tube 1, and the temperature sensor 1 is fixedly connected to the electroplating tank by screws, an electric heating tube 2 is arranged at the bottom of the sand plating cavity, and the electric heating tube 2 is fixedly connected to the electroplating tank by screws, a temperature sensor 2 is arranged above one side of the electric heating tube 2, and the temperature sensor 2 is fixedly connected to the electroplating tank by screws, and electrode plates are symmetrically arranged at the front and rear ends of the sand plating cavity.

[0007] Preferably, an upper sand cylinder is provided inside the upper sand chamber, and support frames are fixedly installed on one side below and the other side above the upper sand cylinder, and the support frame is fixedly connected to the electroplating tank by screws.

[0008] Preferably, a delivery hose is fixedly installed on one side above the upper sand cylinder, and the upper end of the delivery hose is fixedly connected to the cover, and a feed pipe is fixedly installed above the cover, and the feed pipe is connected to the delivery hose.

[0009] Preferably, a power box is fixedly installed below the upper sand cylinder, a motor is fixedly installed inside the power box, a disc is provided inside the upper sand cylinder, the output end of the motor extends to the interior of the upper sand cylinder and is fixedly connected to the disc, a blade is fixedly installed above the disc, and a plurality of blades are provided.

[0010] Preferably, a side plate 1 is fixedly installed on one side of the electroplating tank, a roller frame 1 is fixedly installed above the side plate 1, a roller frame 2 is fixedly installed along one side of the upper sand cavity inside the electroplating tank, a roller frame 3 is arranged below the roller frame 2, and the roller frame 3 is fixedly connected to the electroplating tank by screws.

[0011] Preferably, a side plate two is fixedly installed on the other side of the electroplating tank, a roller frame six is ​​fixedly installed above the side plate two, a roller frame five is fixedly installed along one side of the inside of the sand plating chamber of the electroplating tank, a roller frame four is arranged below the roller frame five, and the roller frame four is fixedly connected to the electroplating tank by screws.

[0012] Preferably, a cover plate is fixedly mounted above the cover.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model arranges a sanding chamber and a sand plating chamber inside the electroplating tank, and separately arranges temperature sensors and electric heating tubes inside the sanding chamber and the sand plating chamber, so that the sanding and sand plating of the diamond wire are separated and carried out in two areas, and the processing range is enlarged to prevent sand knotting, and the temperature of each cavity in the electroplating process can be adjusted separately, which is convenient according to the stage of sanding or sand plating of the diamond wire. By adjusting the temperature, the stability and activity of the electroplating solution in the sanding chamber or the sand plating chamber are changed, ensuring that the diamond sand material is evenly and effectively attached to the diamond wire, forming a high-quality, high-adhesion coating.

[0015] 2. The utility model arranges a sanding cylinder inside the sanding chamber of the electroplating tank, so that the diamond wire can be sanded inside the sanding cylinder, which is conducive to the diamond abrasive material falling stably on the wire body of the diamond wire, and the arranged disc and blade can stir the inside of the sanding cylinder, which is convenient for the diamond abrasive material to be stably and evenly attached to the wire body of the diamond wire, thereby increasing practicality.

[0016] 3. The utility model can guide the electroplating process of the diamond wire by arranging different roller frames on the electroplating tank, which is beneficial for the diamond wire to stably pass through the upper sand cavity and the sand plating cavity of the electroplating tank, thereby increasing practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of a diamond wire electroplating tank of the utility model;

[0018] Figure 2 It is a cross-sectional view of a diamond wire electroplating tank of the utility model;

[0019] Figure 3 It is a cross-sectional view of the upper sand cylinder of the utility model;

[0020] Figure 4 It is a top view of the disc of the utility model.

[0021] In the figure: 1, electroplating tank; 101, upper sand chamber; 102, sand plating chamber; 2, sealing cover; 3, feeding pipe; 4, cover plate; 5, side plate one; 6, roller frame one; 7, roller frame two; 8, roller frame three; 9, temperature sensor one; 10, upper sand cylinder; 11, conveying hose; 12, support frame; 13, electric heating tube one; 14, partition; 15, electrode plate; 16, electric heating tube two; 17, temperature sensor two; 18, roller frame four; 19, roller frame five; 20, roller frame six; 21, side plate two; 22, power box; 23, motor; 24, disc; 25, blade. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] See also Figure 1-4 The utility model provides an embodiment: a diamond wire electroplating tank, comprising an electroplating tank 1, a cover 2 is fixedly installed above the electroplating tank 1, a partition 14 is fixedly installed inside the electroplating tank 1, a through hole for the diamond wire to pass through is arranged inside the partition 14, an upper sand cavity 101 is arranged inside the electroplating tank 1 along one side of the partition 14, a sand plating cavity 102 is arranged inside the electroplating tank 1 along the other side of the partition 14, an electric heating pipe 13 is arranged at the bottom of the upper sand cavity 101, and the electric heating pipe 13 is fixedly connected to the electroplating tank 1 by screws, and the electric heating pipe 1 A temperature sensor 19 is arranged above one side of the sand plating chamber 102, and the temperature sensor 19 is fixedly connected to the electroplating tank 1 by screws. An electric heating pipe 16 is arranged at the bottom of the sand plating chamber 102, and the electric heating pipe 16 is fixedly connected to the electroplating tank 1 by screws. A temperature sensor 17 is arranged above one side of the electric heating pipe 16. Both the temperature sensor 19 and the temperature sensor 17 are PT100 temperature sensors, and the temperature sensor 17 is fixedly connected to the electroplating tank 1 by screws. Electrode plates 15 are symmetrically arranged at the front and rear ends of the sand plating chamber 102.

[0024] When in use, a sanding chamber 101 and a sand plating chamber 102 are arranged inside the electroplating tank 1, and temperature sensors and electric heating tubes are separately arranged inside the sanding chamber 101 and the sand plating chamber 102, so that the sanding and sand plating of the diamond wire are separated and carried out in two areas, and the processing range is enlarged to prevent sand caking, and the temperature of each cavity in the electroplating process can be adjusted individually, so that according to the stage of sanding or sand plating of the diamond wire, the stability and activity of the electroplating solution in the sanding chamber or the sand plating chamber can be changed by adjusting the temperature, so as to ensure that the diamond sand material is evenly and effectively attached to the diamond wire, so as to form a high-quality and high-adhesion coating.

[0025] Furthermore, an upper sand cylinder 10 is provided inside the upper sand chamber 101, and support frames 12 are fixedly installed on one side below and the other side above the upper sand cylinder 10, and the support frame 12 is fixedly connected to the electroplating tank 1 by screws. The setting of the support frame 12 improves the position stability of the upper sand cylinder 10.

[0026] Furthermore, a delivery hose 11 is fixedly installed on one side above the upper sand cylinder 10, and the upper end of the delivery hose 11 is fixedly connected to the cover 2. A feed pipe 3 is fixedly installed above the cover 2, and the feed pipe 3 is connected to the delivery hose 11. The feed pipe 3 is externally connected to a feeding device for diamond abrasive material, which is convenient for supplying diamond abrasive material for electroplating of diamond wire.

[0027] Furthermore, a power box 22 is fixedly installed at the bottom of the upper sand cylinder 10, and a motor 23 is fixedly installed inside the power box 22. The motor 23 is a waterproof and high-temperature resistant motor. A disc 24 is arranged inside the upper sand cylinder 10. The output end of the motor 23 extends to the inside of the upper sand cylinder 10 and is fixedly connected to the disc 24. A paddle 25 is fixedly installed above the disc 24, and a plurality of paddles 25 are arranged to facilitate stirring inside the upper sand cylinder 10, so that the diamond abrasive material is evenly attached to the wire body of the diamond wire, thereby increasing practicality.

[0028] Furthermore, a side plate 5 is fixedly installed on one side of the electroplating tank 1, a roller frame 6 is fixedly installed above the side plate 5, a roller frame 2 7 is fixedly installed along one side of the upper sand cavity 101 inside the electroplating tank 1, a roller frame 3 8 is arranged below the roller frame 2 7, and the roller frame 3 8 is fixedly connected to the electroplating tank 1 by screws, and guide rollers are arranged inside the roller frames 1 6, 2 7 and 3 8, so as to facilitate the guiding and conveying of the wire body during the diamond wire electroplating process.

[0029] Furthermore, a side plate 21 is fixedly installed on the other side of the electroplating tank 1, a roller frame 6 20 is fixedly installed above the side plate 21, a roller frame 5 19 is fixedly installed along one side of the inside of the sand plating chamber 102 inside the electroplating tank 1, a roller frame 4 18 is arranged below the roller frame 5 19, and the roller frame 4 18 is fixedly connected to the electroplating tank 1 by screws, and guide rollers are arranged inside the roller frames 4 18, 5 19 and 6 20 to facilitate the guiding and conveying of the wire body during the diamond wire electroplating process.

[0030] Furthermore, a cover plate 4 is fixedly installed above the cover 2. Two cover plates 4 are provided, which are respectively located above the upper sand cavity 101 and the sand plating cavity 102. This facilitates the inspection and maintenance of the upper sand cavity 101 or the sand plating cavity 102 separately without removing the lower cover 2, thereby increasing practicality.

[0031] Working principle: When in use, the diamond wire is input from the guide roller of roller frame 1 6 into the upper sand chamber 101, passes through the guide roller of roller frame 2 7, then is led out from under the guide roller of roller frame 3 8 and passes into the upper sand cylinder 10, then passes through the partition 14 into the sand plating chamber 102, passes from under the guide roller of roller frame 4 18, then passes from the guide roller of roller frame 5 19, and then is output from the guide roller of roller frame 6 20. During the electroplating process of the diamond wire, the diamond material is transported to the conveying hose 11 through the feeding pipe 3, and then falls into the upper sand cylinder 10. At the same time, the motor 23 is started, and the driving disc 24 drives the blade 25 to rotate for stirring, so that the diamond material is evenly attached to the surface of the diamond wire, and the diamond wire is slowly driven to move into the sand plating chamber 102 and the diamond wire is connected to the cathode of the external power supply. At the same time, the electrode plate 15 is connected to the anode of the external power supply, and the diamond wire is electroplated so that the diamond material is electroplated and fixed on the diamond wire.

[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A diamond wire electroplating tank, comprising an electroplating tank (1), characterized in that: A cover (2) is fixedly installed above the electroplating tank (1), a partition (14) is fixedly installed inside the electroplating tank (1), an upper sand cavity (101) is arranged inside the electroplating tank (1) along one side of the partition (14), a sand plating cavity (102) is arranged inside the electroplating tank (1) along the other side of the partition (14), an electric heating pipe (13) is arranged at the bottom of the upper sand cavity (101), and the electric heating pipe (13) is fixedly connected to the electroplating tank (1) by screws, and the upper side of one side of the electric heating pipe (13) is provided with a cover (2) fixedly installed above the electroplating tank (1), a partition (14) is fixedly installed inside the electroplating tank (1), and a sand plating cavity (102) is arranged inside the electroplating tank (1) along the other side of the partition (14), and an electric heating pipe (13) is arranged at the bottom of the upper sand cavity (101). A temperature sensor (9) is provided, and the temperature sensor (9) is fixedly connected to the electroplating tank (1) by screws; a second electric heating pipe (16) is provided at the bottom of the sand plating chamber (102), and the second electric heating pipe (16) is fixedly connected to the electroplating tank (1) by screws; a second temperature sensor (17) is provided above one side of the second electric heating pipe (16), and the second temperature sensor (17) is fixedly connected to the electroplating tank (1) by screws; and electrode plates (15) are symmetrically provided at the front end and the rear end of the sand plating chamber (102).

2. A diamond wire electroplating tank according to claim 1, characterized in that: An upper sand cylinder (10) is arranged inside the upper sand chamber (101), and a support frame (12) is fixedly installed on one side below and the other side above the upper sand cylinder (10), and the support frame (12) is fixedly connected to the electroplating tank (1) by screws.

3. A diamond wire electroplating tank according to claim 2, characterized in that: A conveying hose (11) is fixedly installed on one side above the upper sand cylinder (10), and the upper end of the conveying hose (11) is fixedly connected to the cover (2). A feeding pipe (3) is fixedly installed above the cover (2), and the feeding pipe (3) is connected to the conveying hose (11).

4. The diamond wire electroplating tank according to claim 3, characterized in that: A power box (22) is fixedly installed below the upper sand cylinder (10), a motor (23) is fixedly installed inside the power box (22), a disc (24) is arranged inside the upper sand cylinder (10), an output end of the motor (23) extends to the inside of the upper sand cylinder (10) and is fixedly connected to the disc (24), a blade plate (25) is fixedly installed above the disc (24), and a plurality of blade plates (25) are arranged.

5. The diamond wire electroplating tank according to claim 1, characterized in that: A side plate one (5) is fixedly installed on one side of the electroplating tank (1), a roller frame one (6) is fixedly installed above the side plate one (5), a roller frame two (7) is fixedly installed along one side of the interior of the upper sand cavity (101) inside the electroplating tank (1), a roller frame three (8) is arranged below the roller frame two (7), and the roller frame three (8) is fixedly connected to the electroplating tank (1) by screws.

6. The diamond wire electroplating tank according to claim 1, characterized in that: A side plate 2 (21) is fixedly installed on the other side of the electroplating tank (1), a roller frame 6 (20) is fixedly installed above the side plate 2 (21), a roller frame 5 (19) is fixedly installed along one side of the inside of the sand plating chamber (102) inside the electroplating tank (1), a roller frame 4 (18) is arranged below the roller frame 5 (19), and the roller frame 4 (18) is fixedly connected to the electroplating tank (1) by screws.

7. The diamond wire electroplating tank according to claim 1, characterized in that: A cover plate (4) is fixedly mounted above the sealing cover (2).

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