Wear-resistant automobile alloy clutch disc
By designing wear-resistant units and spraying a nickel-based alloy wear-resistant layer on its surface, combined with ventilation holes and oil tank designs, the problem of poor wear resistance of existing automotive clutch sheets is solved, achieving higher wear resistance and lower Wear, extends service life and reduces material waste.
Patent Information
- Application Number
- CN202421363713.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-15
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-06-15
AI Technical Summary
The wear resistance of existing automotive clutch plates is poor, and it is not convenient to disassemble and replace after wear, resulting in waste of raw materials and inconvenient use.
An automobile alloy clutch sheet including a clutch sheet body, an wear-resistant unit, a driven disc body and an alloy wear-resistant layer are designed. The outer side of the wear-resistant unit is coated with a nickel-based alloy wear-resistant layer, and the alloy wear-resistant layer is sprayed on its surface, increasing wear resistance. The wear-resistant unit is equipped with ventilation holes to reduce temperature and the oil tank is designed to improve lubrication effect.
It significantly improves the wear resistance performance of the wear-resistant unit, reduces wear, extends service life, and improves corrosion resistance and high-temperature oxidation resistance through the use of the alloy wear-resistant layer, avoiding waste of raw materials.
Smart Images

Figure CN222513671U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile accessories, in particular to a wear-resistant automobile alloy clutch plate. Background Art
[0002] The car clutch is located in the flywheel housing between the engine and the gearbox. The clutch assembly is fixed to the rear plane of the flywheel with screws. During the driving of the car, the driver can step on or release the clutch pedal as needed to temporarily separate and gradually engage the engine and gearbox to cut off or transfer the power input from the engine to the transmission, thereby playing the role of separation and closing, ensuring smooth starting of the car, easy gear shifting, and preventing transmission system overload.
[0003] The clutch plate is a component of the car clutch. The clutch pressure plate is fixed on the engine flywheel. The clutch plate is between the engine flywheel and the pressure plate. There is a spline in the middle of the clutch plate, which can fix a drive shaft. The drive shaft on the clutch plate is the power input shaft of the gearbox. The clutch plate can connect the engine and the gearbox. As the mileage of the car increases, the clutch plate will wear. If the clutch plate is worn to a certain extent, it will slip, posing a safety hazard to the driver and passengers. Most clutch plates are integral structures with poor wear resistance. They are not easy to disassemble and replace after wear, resulting in a great waste of raw materials. It also brings great inconvenience to people's use of cars and cannot meet the actual needs of modern people. Utility Model Content
[0004] The utility model aims to provide a wear-resistant automobile alloy clutch plate to solve the problem of poor wear resistance mentioned in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wear-resistant automobile alloy clutch plate, comprising a clutch plate body, a wear-resistant unit, a driven plate body and an alloy wear-resistant layer, the outer side of the clutch plate body is evenly coated with an anti-rust coating, a driven plate body is arranged at the central position of the clutch plate body, and the driven plate body is evenly fixedly connected to the clutch plate body through fasteners, a through hole is opened at the central position of the driven plate body, and a spline sleeve is arranged inside the through hole, reserved grooves are opened on the driven plate body outside the spline sleeve, and shock absorber springs are arranged inside the reserved grooves, wear-resistant units are evenly distributed on the edge of one side of the clutch plate body, and the outer side of the wear-resistant units is provided with an alloy wear-resistant layer, two groups of mounting holes are arranged on the wear-resistant units, and the inside of the mounting holes are fixedly connected to the clutch plate body through fixing bolts.
[0006] Preferably, the side walls of the clutch plate body are all provided with interlayers, and reinforcing ribs are evenly provided inside the interlayers.
[0007] Preferably, five groups of ventilation holes are provided at the central position of the wear-resistant unit, and the ventilation holes are distributed at equal intervals.
[0008] Preferably, oil grooves are formed on the clutch plate bodies between the wear-resistant units, and the inner walls of the oil grooves are smooth transition inclined curved surfaces.
[0009] Preferably, the alloy wear-resistant layer is made of nickel-based alloy, and the alloy wear-resistant layer is attached to the surface of the wear-resistant unit by spraying.
[0010] Preferably, one end of the fixing bolt is locked and fixed by a locking nut, and a buffer plate is provided on a side of the locking nut close to the wear-resistant unit, and the buffer plate is tightly fitted with the wear-resistant unit.
[0011] Preferably, a bulge is provided on one side of the buffer plate close to the locking nut, and an elastic element is provided between the bulge and the locking nut. The elastic element is a rubber strip with an arched structure, and both ends of the elastic element are against the bulge.
[0012] Preferably, pressure-resistant layers are provided in the clutch plate bodies on both sides of the interlayer, and pressure-resistant parts are evenly distributed inside the pressure-resistant layers, and the cross-sections of the pressure-resistant parts are semicircular arc structures.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The wear-resistant automobile alloy clutch plate is installed with a clutch plate main body, and wear-resistant units are evenly distributed on the edge of one side of the clutch plate main body. The outer sides of the wear-resistant units are provided with alloy wear-resistant layers. The alloy wear-resistant layers are made of nickel-based alloy, which not only greatly improves the wear resistance of the wear-resistant units, but also has the functions of corrosion resistance and high-temperature oxidation resistance. In addition, mounting holes are evenly opened on the wear-resistant units, and reserved holes are evenly opened on the edges of the clutch plate main body. The wear-resistant unit can be fixedly connected to the clutch plate main body by fixing bolts, which is convenient for replacing the wear-resistant unit without replacing the clutch plate main body as a whole, and is not easy to cause waste of raw materials.
[0015] The wear-resistant automobile alloy clutch plate has ventilation holes evenly distributed on the wear-resistant unit, which is beneficial to reducing the temperature on the wear-resistant unit and preventing the wear-resistant unit from being damaged due to excessive temperature. Five groups of ventilation holes are provided and are evenly spaced, so that the heat dissipation is more uniform. Oil grooves are formed on the clutch plate bodies between the wear-resistant units, and the inner walls of the oil grooves are smooth transition inclined surfaces. During the rotation of the clutch plate body, the centrifugal force and the oil grooves in the inclined direction make the fluidity of the lubricating oil better, thereby increasing the cooling effect of the wear-resistant unit, reducing wear, and ensuring the reliability of the wear-resistant unit.
[0016] The wear-resistant automobile alloy clutch plate is installed with a locking nut, a buffer pad, a bulge and an elastic element. After the fixing bolts are connected to the wear-resistant unit and the clutch plate body, they are locked and fixed by the locking nut. The buffer pad fits tightly with the wear-resistant unit. The elastic elements are all arched structures and are all rubber strips. When the clutch plate body is rotating and operating, if it is affected by external force, the external force can be buffered and dispersed through the resilience of the elastic element, so that the locking nut is not easy to loosen, thereby improving the stability of the wear-resistant unit and the clutch plate body after installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a front view structural schematic diagram of the utility model.
[0018] Figure 2 It is a schematic diagram of the enlarged structure of the wear-resistant unit of the utility model.
[0019] Figure 3 It is a schematic diagram of the side cross-sectional structure of the wear-resistant unit of the utility model.
[0020] Figure 4 It is a schematic diagram of the cross-sectional structure of the side wall of the clutch plate body of the present utility model.
[0021] In the figure: 1. clutch plate body; 2. wear-resistant unit; 3. locking nut; 4. reserved groove; 5. spline bushing; 6. shock absorber spring; 7. fastener; 8. driven plate body; 9. through hole; 10. oil groove; 11. alloy wear-resistant layer; 12. ventilation hole; 13. mounting hole; 14. elastic element; 15. bulge; 16. buffer pad; 17. fixing bolt; 18. interlayer; 19. pressure-resistant layer; 20. anti-rust coating; 21. pressure-resistant part; 22. reinforcing rib. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 The utility model provides an embodiment: a wear-resistant automobile alloy clutch plate, comprising a clutch plate body 1, a wear-resistant unit 2, a driven plate body 8 and an alloy wear-resistant layer 11, the outer side of the clutch plate body 1 is evenly coated with an anti-rust coating 20, which is beneficial to improving the waterproof and anti-rust performance of the clutch plate body 1;
[0024] The side walls of the clutch plate body 1 are provided with interlayers 18, and the interlayers 18 are evenly provided with reinforcing ribs 22. The clutch plate body 1 on both sides of the interlayers 18 is provided with pressure-resistant layers 19, and the pressure-resistant layers 19 are evenly distributed with pressure-resistant parts 21, and the cross-sections of the pressure-resistant parts 21 are all semicircular arc structures.
[0025] It is beneficial to improve the compressive performance of the structural strength of the clutch plate body 1, and is not easy to be deformed or damaged when subjected to external forces, thereby extending the service life;
[0026] A driven disc body 8 is disposed at the central position of the clutch plate body 1, and the driven disc body 8 is evenly fixedly connected to the clutch plate body 1 through fasteners 7;
[0027] A through hole 9 is provided at the center of the driven disc body 8, and a spline sleeve 5 is provided inside the through hole 9 to facilitate connection with the input shaft;
[0028] A reserved groove 4 is provided on the driven plate body 8 outside the spline sleeve 5, and a shock absorber spring 6 is provided inside the reserved groove 4, which is beneficial to reduce the resonance at various speeds and reduce the axial movement instability of the clutch plate body 1;
[0029] Wear-resistant units 2 are evenly distributed on the edge of one side of the clutch plate body 1, and alloy wear-resistant layers 11 are arranged on the outer sides of the wear-resistant units 2. The alloy wear-resistant layers 11 are made of nickel-based alloy, and the alloy wear-resistant layers 11 are attached to the surface of the wear-resistant units 2 by spraying;
[0030] Not only does it greatly improve the wear resistance of the wear-resistant unit 2, but it also has the effects of corrosion resistance and high temperature oxidation resistance;
[0031] Five groups of ventilation holes 12 are arranged at the central position of the wear-resistant unit 2, which is conducive to reducing the temperature on the wear-resistant unit 2 and preventing the wear-resistant unit 2 from being damaged due to excessive temperature. The ventilation holes 12 are evenly spaced, making the heat dissipation more uniform.
[0032] Oil grooves 10 are formed on the clutch plate bodies 1 between the wear-resistant units 2, and the inner walls of the oil grooves 10 are all smooth transition inclined curved surfaces;
[0033] During the rotation of the clutch plate body 1, the centrifugal force and the oil groove 10 in the inclined direction make the fluidity of the lubricating oil better, thereby increasing the cooling effect of the wear-resistant unit 2 and reducing wear, thereby ensuring the reliability of the wear-resistant unit 2;
[0034] The wear-resistant unit 2 is provided with two groups of mounting holes 13, and the inside of the mounting holes 13 is fixedly connected to the clutch plate body 1 by fixing bolts 17;
[0035] The wear-resistant unit 2 can be fixedly connected to the clutch plate body 1 by the fixing bolts 17, which is convenient for installation and removal of the wear-resistant unit 2 and replacement, and does not require replacement of the clutch plate body 1 as a whole, which is not likely to cause waste of raw materials;
[0036] One end of the fixing bolt 17 is locked and fixed by the locking nut 3, and a buffer plate 16 is provided on one side of the locking nut 3 close to the wear-resistant unit 2, and the buffer plate 16 is tightly fitted with the wear-resistant unit 2;
[0037] The buffer plate 16 is provided with a bulge 15 on one side close to the locking nut 3, and an elastic element 14 is provided between the bulge 15 and the locking nut 3. The elastic element 14 is a rubber strip with an arched structure, and both ends of the elastic element 14 are against the bulge 15.
[0038] If the clutch plate body 1 is affected by external force during its rotation, the elastic element 14 can buffer and dissipate the external force, so that the locking nut 3 is not easy to loosen, thereby improving the stability of the wear-resistant unit 2 and the clutch plate body 1 after installation.
[0039] Working principle: When the embodiment of the present application is in use, mounting holes 13 are evenly provided on the wear-resistant unit 2, and reserved holes are evenly provided on the edge of the clutch plate main body 1. The wear-resistant unit 2 can be fixedly connected to the clutch plate main body 1 by means of fixing bolts 17, which facilitates the installation and removal of the wear-resistant unit 2 and the replacement. There is no need to replace the clutch plate main body 1 as a whole, which is not likely to cause waste of raw materials. After the fixing bolts 17 are connected to the wear-resistant unit 2 and the clutch plate main body 1, they are locked and fixed by means of locking nuts 3. The buffer plate 16 fits tightly with the wear-resistant unit 2, and the elastic elements 14 are all arched structures, and the elastic elements 14 are all rubber strips. When the clutch plate main body 1 is rotating and is affected by external force, the external force can be buffered and dissipated by the resilience of the elastic elements 14, so that the locking nuts 3 are not easy to loosen, thereby improving the wear-resistant unit 2 and the clutch plate main body. 1 Stability after installation, the outer side of the wear-resistant unit 2 is provided with an alloy wear-resistant layer 11, and the alloy wear-resistant layer 11 is made of nickel-based alloy, which not only greatly improves the wear resistance of the wear-resistant unit 2, but also plays a role in corrosion resistance and high-temperature oxidation resistance. Ventilation holes 12 are evenly distributed on the wear-resistant unit 2, which is conducive to reducing the temperature on the wear-resistant unit 2 and avoiding damage to the wear-resistant unit 2 due to excessive temperature. There are 5 groups of ventilation holes 12, and they are evenly spaced to make the heat dissipation more uniform. Oil grooves 10 are formed on the clutch plate body 1 between the wear-resistant units 2, and the inner wall of the oil groove 10 is a smooth transition inclined surface. During the rotation of the clutch plate body 1, the centrifugal force and the oil groove 10 in the inclined direction make the fluidity of the lubricating oil better, thereby increasing the cooling effect of the wear-resistant unit 2, while reducing wear and ensuring the reliability of the wear-resistant unit 2.
Claims
1. A wear-resistant automobile alloy clutch plate, characterized in that: The invention comprises a clutch plate body (1), a wear-resistant unit (2), a driven plate body (8) and an alloy wear-resistant layer (11), wherein the outer side of the clutch plate body (1) is uniformly coated with a rust-proof coating (20), a driven plate body (8) is arranged at the central position of the clutch plate body (1), and the driven plate body (8) is uniformly fixedly connected to the clutch plate body (1) via fasteners (7), a through hole (9) is opened at the central position of the driven plate body (8), and a spline shaft sleeve (5) is arranged inside the through hole (9). ), a reserved groove (4) is provided on the driven plate body (8) outside the spline sleeve (5), and a shock absorber spring (6) is provided inside the reserved groove (4), wear-resistant units (2) are evenly distributed on the edge of one side of the clutch plate body (1), and an alloy wear-resistant layer (11) is provided on the outside of the wear-resistant units (2), and two groups of mounting holes (13) are provided on the wear-resistant units (2), and the inside of the mounting holes (13) are fixedly connected to the clutch plate body (1) by fixing bolts (17).
2. The wear-resistant automobile alloy clutch plate according to claim 1, characterized in that: The side walls of the clutch plate body (1) are all provided with interlayers (18) inside, and reinforcing ribs (22) are evenly provided inside the interlayers (18).
3. The wear-resistant automobile alloy clutch plate according to claim 1, characterized in that: Five groups of ventilation holes (12) are arranged at the central position of the wear-resistant unit (2), and the ventilation holes (12) are distributed at equal intervals.
4. The wear-resistant automobile alloy clutch plate according to claim 1, characterized in that: Oil grooves (10) are formed on the clutch plate bodies (1) between the wear-resistant units (2), and the inner walls of the oil grooves (10) are all smooth transition inclined curved surfaces.
5. The wear-resistant automobile alloy clutch plate according to claim 1, characterized in that: The alloy wear-resistant layer (11) is made of a nickel-based alloy material, and the alloy wear-resistant layer (11) is attached to the surface of the wear-resistant unit (2) by spraying.
6. The wear-resistant automobile alloy clutch plate according to claim 1, characterized in that: One end of the fixing bolt (17) is locked and fixed by a locking nut (3), and a buffer plate (16) is provided on one side of the locking nut (3) close to the wear-resistant unit (2), and the buffer plate (16) is tightly fitted with the wear-resistant unit (2).
7. The wear-resistant automobile alloy clutch plate according to claim 6, characterized in that: A bulge (15) is provided on one side of the buffer pad (16) close to the locking nut (3), and an elastic element (14) is provided between the bulge (15) and the locking nut (3); the elastic element (14) is a rubber strip with an arched structure, and both ends of the elastic element (14) are against the bulge (15).
8. The wear-resistant automobile alloy clutch plate according to claim 2, characterized in that: The clutch plate main body (1) on both sides of the interlayer (18) is provided with a pressure-resistant layer (19), and pressure-resistant parts (21) are evenly distributed inside the pressure-resistant layer (19), and the cross-section of the pressure-resistant parts (21) is a semicircular arc structure.