Intelligent table concentrator equipment with middling returning function

By introducing industrial cameras and central control identification devices on the ore dressing shaker, the automatic adjustment of the ore connection position and the return function of the middle ore is achieved, the problem of low automation in the existing technology is solved, and the sorting effect and ore utilization rate are improved.

CN222518811UActive Publication Date: 2025-02-25INST OF MULTIPURPOSE UTILIZATION OF MINERAL RESOURCES CHINESE ACAD OF GEOLOGICAL SCI
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Patent Information

Application Number
CN202420421392.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-02-25
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

The degree of automation of existing ore dressing shaker is low, which leads to operators need to manually adjust the position of the ore joint plate by observing the characteristics of the ore belt with naked eyes. The frequency is high, the labor intensity is high, and the ore dressing indicators are not ideal.

Method used

Design an intelligent shaker equipment with a medium ore return function, and use industrial cameras and central control identification devices to intelligently identify the shaker belt in real time, automatically adjust the ore connection position according to changes in ore quantity, concentration, particle size and grade, and synchronize the connection position. Return the medium ore for further screening.

Benefits of technology

It improves the shaker sorting effect and ore utilization rate, reduces manpower operation, stabilizes the concentrate quality, and improves the ore dressing efficiency.

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Abstract

The utility model relates to the field of beneficiation shaking tables, and particularly discloses intelligent shaking table equipment with a middling returning function, which consists of a table surface, an ore tank, a baffle plate and a transmission mechanism, the bed surface is rectangular and has a certain inclination angle; the ore tank is located on the side, with the higher horizontal height and the longer length, of the bed surface, a water tank and an ore feeding tank are arranged on the ore tank, and a plurality of water outlet holes are formed in the side, close to the bed surface, of the ore tank; a sliding rail is arranged on one side, close to the ground, of the bed surface; a middling receiving hopper is arranged on the side, away from the ore groove, of the sliding rail. The baffle is located on the side, with the higher horizontal height and the shorter length, of the bed surface, and a center control recognition device is arranged on the baffle. The transmission device is positioned on one side, far away from the bed surface, of the baffle plate; the ore feeding groove is connected with the baffle, and an industrial camera is arranged on the side, close to the baffle, of the ore feeding groove. The sorting effect of the shaking table and the ore utilization rate are improved.
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Description

Technical Field

[0001] The invention relates to the field of ore dressing shaking tables, in particular to an intelligent shaking table device with a function of returning middlings. Background Art

[0002] The ore dressing shaking table is a commonly used equipment for sorting fine-grained ores. It can make the ore particles move in different directions according to their density and particle size, and spread out in a fan shape along the diagonal starting from the feed trough, and then be discharged along the edge of the bed in sequence. The discharge line is very long and can accurately produce a variety of products of different qualities, such as concentrate, sub-concentrate, middling concentrate and tailings.

[0003] At present, the shaking table beneficiation process is very mature, but the degree of automation is still at a low level. During the shaking table beneficiation process, due to the constant changes in the feed amount, feed concentration, feed particle size and feed grade, the position, width and color of each ore belt on the bed surface will also change accordingly. The operator must observe the characteristic information of these ore belts with the naked eye, and then manually adjust the position of the receiving plate based on experience to achieve the purpose of separation of concentrate, middlings and tailings, and obtain a concentrate grade that meets the requirements. This traditional operation method requires a high frequency of adjustment of the docking plate position, high labor intensity for operators, and unsatisfactory beneficiation indicators.

[0004] Based on the characteristics of high sorting accuracy of shaking table but unstable sorting state, the utility model designs an intelligent shaking table equipment with middling ore return function, which can automatically adjust the position of the receiving plate according to the changes of ore quantity, feed concentration, feed particle size and feed grade in the shaking table beneficiation process, and return the middling ore synchronously for further screening, so as to improve the concentrate output and ore utilization. Utility Model Content

[0005] The utility model aims to overcome the shortcomings of the prior art and provide an intelligent shaking table device with a function of returning middling ore, so as to at least improve the stability of concentrate quality and save manpower.

[0006] The objective of the present invention is achieved through the following technical solutions:

[0007] An intelligent shaking table device with a function of returning the middling ore, which is composed of a bed surface, an ore trough, a baffle and a transmission mechanism;

[0008] The bed surface is rectangular and has a certain inclination angle;

[0009] The ore chute is located on the side of the bed surface with a higher horizontal height and a longer length. The ore chute is provided with a water trough and an ore feeding trough. The ore chute is provided with a plurality of water outlet holes on the side close to the bed surface.

[0010] The bed surface is provided with a slide rail on one side close to the ground;

[0011] The slide rail is provided with a middling ore receiving bucket for receiving middling ore;

[0012] The baffle is located on the side of the bed surface with a higher horizontal height, and a central control identification device is arranged on the baffle;

[0013] The transmission device is connected to the baffle;

[0014] The feeding trough is connected to the baffle, and the height of the feeding trough is higher than the height of the baffle, and an industrial camera is provided on one side of the feeding trough close to the baffle;

[0015] The industrial camera, the central control identification device and the slide rail are connected via a data cable.

[0016] Furthermore, the water trough and the ore feeding trough are in the shape of hollow square tubes.

[0017] Furthermore, the industrial camera transmits the captured image signal to the central control identification device via the data cable.

[0018] Furthermore, the central control recognition device has an image recognition function, and receives the image signal transmitted by the industrial camera through the data line;

[0019] The central control identification device also has a slide rail control function, and transmits the transmission signal to the slide rail through the data line.

[0020] Furthermore, the slide rail receives a transmission signal through the data line;

[0021] The slide rail controls the intermediate ore receiving bucket to move on a side of the bed surface away from the ore chute through the received transmission signal.

[0022] Furthermore, the intermediate ore receiving bucket is funnel-shaped.

[0023] Furthermore, a hose is connected to the lower end of the intermediate ore receiving bucket, and the hose is connected to the ore feeding chute.

[0024] Furthermore, the transmission mechanism includes one of a cam lever type bedside, a cam rocker arm type bedside or an eccentric connecting rod type bedside.

[0025] Furthermore, the side of the bed surface away from the water tank is the tailings end;

[0026] The side of the bed surface away from the baffle is the concentrate end.

[0027] Furthermore, the inclination angle of the bed surface is: inclined from one side of the water tank to the tailings end, with an inclination of 1.5-5°.

[0028] The beneficial effects of the utility model are as follows: the utility model uses image recognition technology to intelligently identify the shaking table zoning in real time, can automatically adjust the ore receiving position according to the changes in ore quantity, feed concentration, feed particle size and feed grade during the shaking table beneficiation process, and synchronously return the middling ore, thereby improving the shaking table separation effect and ore utilization rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a structural diagram of an intelligent shaking table device with a middling return function;

[0030] In the figure: 1-bed surface; 2-ore chute; 3-baffle; 4-transmission mechanism; 6-water trough; 7-ore feeding chute; 8-mid-ore receiving bucket; 9-slide rail; 10-concentrate end; 11-tailing end; 12-industrial camera; 13-central control identification device; 14-data cable. DETAILED DESCRIPTION

[0031] The technical solution of the present invention is further described in detail below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the following.

[0032] See also Figure 1 In the embodiment of the utility model, an intelligent shaking table device with a function of returning the ore in the middle is characterized in that it is composed of a bed surface 1, a ore chute 2, a baffle 3 and a transmission mechanism 4; the bed surface 1 is rectangular and has a certain inclination angle; the ore chute 2 is located on the side of the bed surface 1 with a higher horizontal height and a longer length, and a water trough 6 and an ore feeding trough 7 are provided on the ore chute 2, and the ore chute 2 is provided with a plurality of water outlets 15 on the side close to the bed surface 1; the bed surface 1 is provided with a slide rail 9 on the side close to the ground; the slide rail 9 is on the side away from the ore chute 2. A middle ore receiving bucket 8 is provided on one side; the baffle 3 is located on the side of the bed surface 1 with a higher horizontal height and a shorter length, and a central control identification device 13 is provided on the baffle; the transmission device 4 is located on the side of the baffle 3 away from the bed surface 1; the feed trough 7 is connected to the baffle 3, and the height of the feed trough 7 is higher than the height of the baffle 3, and an industrial camera 12 is provided on the side of the feed trough 7 close to the baffle 3; the industrial camera 12, the central control identification device 13 and the slide rail 9 are connected via a data line 14. In addition to intelligently identifying the shaking table zone, the utility model can automatically adjust the receiving position according to the changes in the ore quantity, feed concentration, feed particle size and feed grade during the shaking table beneficiation process.

[0033] In order to better understand the present invention, the following is a complete description of the working principle of the present invention:

[0034] The working principle of the utility model is: when in use, pour the ore crushed slag to be sorted from the feeding trough 7, continuously inject water from the water trough 6, open the transmission device 4, and make the bed surface start to reciprocate and move laterally along the concentrate end 10. At this time, the slag flows from the water outlet 15 to the bed surface 1 along with the water flow, and the concentrate and tailings in the slag are separated under the action of gravity. The concentrate, tailings and incompletely separated intermediate ore form ore bands of different colors on the bed surface 1, wherein the concentrate flows out from the concentrate section 10, and the tailings flows out from the tailings end 11. The industrial camera 12 vibrates synchronously with the bed surface 1, takes pictures of the ore belt in real time, and transmits the picture signal to the central control identification device 13 through the data line 14. The hollow identification device accurately identifies the concentrate belt, tailing belt and medium ore belt through color recognition and other picture recognition functions. After analyzing the picture information, the central control identification device 13 controls the movement of the slide rail 9 through the data line 14, so that the medium ore receiving bucket 8 on the slide rail 9 moves to the corresponding position of the medium ore belt to accurately collect the medium ore. The collected medium ore can be added from the feed trough 7 as slag to be selected and sorted again.

[0035] The above is only a preferred embodiment of the present invention. It should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art shall not deviate from the spirit and scope of the present invention, and shall be within the scope of protection of the claims attached to the present invention.

Claims

1. An intelligent shaking table equipment with a function of returning the ore, characterized in that: It is composed of a bed surface (1), a ore chute (2), a baffle (3) and a transmission mechanism (4); The bed surface (1) is rectangular and has a certain inclination angle; The ore chute (2) is located on a side of the bed surface (1) with a higher horizontal height and a longer length. A water trough (6) and an ore feeding trough (7) are provided on the ore chute (2). The ore chute (2) is provided with a plurality of water outlet holes (15) on a side close to the bed surface (1). A slide rail (9) is provided on one side of the bed surface (1); The slide rail (9) is provided with a mid-ore receiving bucket (8) for receiving mid-ore; The baffle (3) is located on a side of the bed surface (1) with a higher horizontal height, and a central control identification device (13) is provided on the baffle; The transmission mechanism (4) is connected to the baffle (3); The ore feeding chute (7) is connected to the baffle (3), and the height of the ore feeding chute (7) is higher than the height of the baffle (3). An industrial camera (12) is provided on a side of the ore feeding chute (7) close to the baffle (3); The industrial camera (12), the central control identification device (13) and the slide rail (9) are connected via a data line (14).

2. The intelligent shaking table equipment with the function of returning the ore in the middle according to claim 1 is characterized by: The water trough (6) and the ore feeding trough (7) are in the shape of hollow square tubes.

3. The intelligent shaking table equipment with the function of returning the ore in the middle according to claim 2 is characterized in that: The industrial camera (12) transmits the captured image signal to the central control identification device (13) via the data line (14).

4. The intelligent shaking table equipment with the function of returning the ore in the middle according to claim 1 is characterized in that: The central control identification device (13) has an image recognition function and receives the image signal transmitted by the industrial camera (12) via the data line (14); The central control identification device (13) also has a slide rail control function, and transmits a transmission signal to the slide rail (9) via the data line (14).

5. The intelligent shaking table equipment with the function of returning the ore in the middle according to claim 4 is characterized in that: The slide rail (9) receives a transmission signal via the data line (14); The slide rail (9) controls the intermediate ore receiving bucket (8) to move on a side of the bed surface (1) away from the ore chute (2) through the received transmission signal.

6. The intelligent shaking table equipment with the function of returning the ore in the middle according to claim 1 is characterized in that: The intermediate ore receiving bucket (8) is funnel-shaped.

7. The intelligent shaking table equipment with the function of returning the ore in the middle according to claim 6 is characterized by: The lower end of the intermediate ore receiving bucket (8) is also connected to a hose, and the hose is connected to the ore feeding trough (7).

8. The intelligent shaking table equipment with the function of returning the ore in the middle according to claim 1 is characterized by: The transmission mechanism (4) comprises one of a cam lever type bedside, a cam rocker arm type bedside or an eccentric connecting rod type bedside.

9. The intelligent shaking table equipment with the function of returning the ore in the middle according to claim 1 is characterized in that: The side of the bed surface (1) away from the ore chute (2) is a tailings end (11); The side of the bed surface (1) away from the baffle (3) is a concentrate end (10).

10. The intelligent shaking table equipment with the function of returning the ore in the middle according to claim 9 is characterized in that: The bed surface (1) has an inclination angle of 1.5-5° from one side of the ore chute (2) to the tailings end (11).