Flushing device for resistor discs

Abstract

The utility model relates to a high-efficiency resistor disc flushing device, in particular to a resistor disc flushing device which comprises a flushing box, an installation box is installed on the upper surface of the flushing box, the back face of the flushing box is communicated with one end of a flushing pipe, and an ultrasonic cleaner is installed on the lower surface of the flushing box. A plurality of resistor discs are placed on the upper surface of a clamping plate on the lower side, two air cylinders drive the two clamping plates to get close to each other to clamp and fix the resistor discs, a servo motor drives a screw rod to rotate, the screw rod rotates to drive a mounting plate, a connecting frame and the two clamping plates to move downwards, and the resistor discs are moved into a cleaning tank through the clamping plates. The ultrasonic cleaner comprehensively cleans dirt on the outer surfaces of the resistor discs in the cleaning tank, and the problems that according to an existing device, the resistor discs clamped and fixed by a clamping mechanism are not washed sufficiently, other cleaning faces of the resistor discs cannot be switched to be washed, the direction needs to be adjusted manually, and the washing efficiency is reduced are solved.

Description

Technical Field

[0001] The utility model relates to a resistor sheet flushing device, in particular to a high-efficiency resistor sheet flushing device. Background Art

[0002] Flushing device refers to mechanical equipment that replaces manual cleaning of stains and dirt such as oil, wax, dust, oxide layer, etc. on the surface of workpieces. Currently, the flushing devices for resistors are mostly: ultrasonic cleaning, high-pressure spray cleaning, laser cleaning, steam cleaning, dry ice cleaning and composite cleaning equipment, etc.; among them, spray cleaning and ultrasonic cleaning are the most widely used.

[0003] During the actual flushing process, the resistor needs to be fixed by a clamping mechanism to prevent the resistor from displacement, shaking, and falling during the flushing process. However, the resistor fixed by the clamping mechanism has the problem of insufficient flushing, and it is impossible to switch other cleaning surfaces of the resistor for flushing. Manual adjustment of the position is required, which reduces the flushing efficiency. Utility Model Content

[0004] In order to solve the problems raised in the above background technology, the utility model provides a resistor sheet flushing device.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a resistor strip flushing device, comprising a flushing box, an installation box is installed on the upper surface of the flushing box, the back of the flushing box is connected to one end of the flushing pipe, an ultrasonic cleaner is installed on the lower surface of the flushing box, a cleaning tank is installed on the upper surface of the ultrasonic cleaner, two lifting frames are fixedly connected to the left and right sides of the lower surface of the inner wall of the cleaning tank, a lifting assembly is arranged inside the lifting frame, the front and back sides of the inner wall of the lifting frame are respectively slidably connected to the front and back sides of the mounting plate, and the opposite sides of the two mounting plates are respectively rotatably connected to the sides away from the two connecting frames, the front and back sides of the inner wall of the connecting frame are respectively slidably connected to the front and back sides of the two sliders, and the right sides of the two sliders are respectively fixedly connected to two clamping plates, and the upper and lower surfaces of the connecting frame are provided with fixing components.

[0006] Preferably, the lifting assembly includes a servo motor installed on the upper surface of the inner wall of the lifting frame, the output shaft of the servo motor is fixedly connected to the top of the screw, and the bottom end of the screw passes through a screw hole opened on the upper surface of the mounting plate and is rotatably connected to the lower surface of the inner wall of the lifting frame.

[0007] Preferably, the fixing assembly comprises two cylinders respectively mounted on the upper surface and the lower surface of the connecting frame, and the telescopic ends of the cylinders pass through through holes provided on the upper surface of the connecting frame and are fixedly connected to the upper surface of the sliding block.

[0008] Preferably, a fan is installed on the inner wall of the installation box, and an air filter is installed on the inner wall of the installation box.

[0009] Preferably, the right side surface of the inner wall of the cleaning tank is connected to one end of a drain pipe, and the other end of the drain pipe passes through the right side surface of the inner wall of the flushing box and extends to the outside of the flushing box.

[0010] Preferably, two waterproof motors are respectively installed on the sides of the two mounting plates that are away from each other, and the output shafts of the waterproof motors pass through the bearings installed on the right side of the mounting plates and are fixedly connected to the right side of the connecting frame.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] The utility model places a plurality of resistor sheets on the upper surface of a lower clamping plate, two cylinders drive the two clamping plates to approach each other to clamp and fix the resistor sheets, a servo motor drives a screw rod to rotate, the screw rotation drives a mounting plate, a connecting frame and the two clamping plates to move downward, the resistor sheets are moved into a cleaning tank through the clamping plates, and an ultrasonic cleaner comprehensively cleans dirt on the outer surface of the resistor sheets in the cleaning tank, thereby solving the problem of insufficient flushing of the resistor sheets clamped and fixed by the clamping mechanism in the existing device, and the problem that other cleaning surfaces of the resistor sheets cannot be switched for flushing and the orientation needs to be adjusted manually, thereby reducing the flushing efficiency.

[0013] The utility model drives the clamping plate and the resistor piece to move upward by a servo motor, and the waterproof motor drives the connecting frame, the clamping plate and the resistor piece to rotate, so that the water stains adhering to the surface of the resistor piece are thrown out, and the fan draws in external air to air-dry the cleaned resistor piece, and the air filter screen filters the air drawn by the fan to prevent dust in the air from contaminating the resistor piece, accelerates the drying of the resistor piece, and improves the flushing efficiency of the resistor piece. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model in the front view;

[0017] Figure 3 It is a schematic diagram of the exploded three-dimensional structure of the lifting assembly and the fixing assembly in the utility model;

[0018] In the figure: 1. Flushing box; 2. Ultrasonic cleaner; 3. Cleaning tank; 4. Flushing pipe; 5. Drain pipe; 6. Lifting frame;

[0019] Lifting assembly: 71, servo motor; 72, screw rod; 73, mounting plate; 8, connecting frame;

[0020] Fixed components: 91, cylinder; 92, slider; 93, clamping plate;

[0021] 10. Waterproof motor; 11. Installation box; 12. Air filter; 13. Fan. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example

[0024] See also Figure 1-3 The utility model provides the following technical solutions: a resistor sheet flushing device, comprising a flushing box 1, an installation box 11 is installed on the upper surface of the flushing box 1, the back of the flushing box 1 is connected to one end of the flushing pipe 4, an ultrasonic cleaner 2 is installed on the lower surface of the flushing box 1, a cleaning tank 3 is installed on the upper surface of the ultrasonic cleaner 2, two lifting frames 6 are fixedly connected to the left and right sides of the lower surface of the inner wall of the cleaning tank 3, a lifting assembly is arranged inside the lifting frame 6, the front and back sides of the inner wall of the lifting frame 6 are respectively slidably connected to the front and back sides of the mounting plate 73, and the opposite sides of the two mounting plates 73 are respectively rotatably connected to the sides away from the two connecting frames 8, the front and back sides of the inner wall of the connecting frame 8 are respectively slidably connected to the front and back sides of the two sliders 92, and the right sides of the two sliders 92 are respectively fixedly connected to two clamping plates 93, and the upper and lower surfaces of the connecting frame 8 are provided with fixing components.

[0025] Specifically, the lifting assembly includes a servo motor 71 mounted on the upper surface of the inner wall of the lifting frame 6, the output shaft of the servo motor 71 is fixedly connected to the top of the screw 72, and the bottom end of the screw 72 passes through the screw hole opened on the upper surface of the mounting plate 73 and is rotatably connected to the lower surface of the inner wall of the lifting frame 6;

[0026] The servo motor 71 drives the screw 72 to rotate, and the rotation of the screw 72 drives the mounting plate 73, the connecting frame 8 and the two clamping plates 93 to move downward, and the resistor is clamped and fixed by the two clamping plates 93, and the resistor is moved into the cleaning tank 3 by the clamping plates 93, and the dirt on the outer surface of the resistor in the cleaning tank 3 is fully cleaned by the ultrasonic cleaner 2;

[0027] The outer surface of the clamping plate 93 is symmetrically provided with a plurality of through holes.

[0028] Specifically, the fixing assembly includes two cylinders 91 respectively mounted on the upper surface and the lower surface of the connecting frame 8, and the telescopic ends of the cylinders 91 pass through the through holes opened on the upper surface of the connecting frame 8 and are fixedly connected to the upper surface of the slider 92;

[0029] A number of resistors are placed on the upper surface of the lower clamping plate 93 , and the two cylinders 91 drive the two clamping plates 93 to approach each other, so that the resistors are clamped and fixed by the two clamping plates 93 .

[0030] Specifically, a fan 13 is installed on the inner wall of the installation box 11, and an air filter 12 is installed on the inner wall of the installation box 11;

[0031] The fan 13 draws in external air to dry the cleaned resistor sheet, and the air filter 12 filters the air drawn in by the fan 13 to prevent dust in the air from contaminating the resistor sheet.

[0032] Specifically, the right side surface of the inner wall of the cleaning tank 3 is connected to one end of the drain pipe 5, and the other end of the drain pipe 5 passes through the right side surface of the inner wall of the flushing box 1 and extends to the outside of the flushing box 1;

[0033] The cleaning liquid is injected into the cleaning tank 3 through the flushing pipe 4, and the cleaning liquid after cleaning is discharged from the flushing box 1 through the drain pipe 5.

[0034] Specifically, two waterproof motors 10 are respectively installed on the two sides of the two mounting plates 73 that are far away from each other, and the output shaft of the waterproof motor 10 passes through the bearing installed on the right side of the mounting plate 73 and is fixedly connected to the right side of the connecting frame 8;

[0035] The waterproof motor 10 drives the connecting frame 8, the clamping plate 93 and the resistor to rotate, and the water stains adhering to the surface of the resistor are thrown out. The cleaning liquid drips into the cleaning tank 3 through the barrier of the flushing box 1, which accelerates the drying of the resistor and improves the flushing efficiency of the resistor.

[0036] The working principle and use process of this utility model:

[0037] The utility model, when in use:

[0038] A plurality of resistors are placed on the upper surface of the lower clamping plate 93, and the two cylinders 91 drive the two clamping plates 93 to approach each other to clamp and fix the resistors. The servo motor 71 drives the screw 72 to rotate, and the rotation of the screw 72 drives the mounting plate 73, the connecting frame 8 and the two clamping plates 93 to move downward, and the resistors are moved into the cleaning tank 3 through the clamping plate 93, and the cleaning liquid is injected into the cleaning tank 3 through the flushing pipe 4. The ultrasonic cleaner 2 completely cleans the dirt on the outer surface of the resistor in the cleaning tank 3. After cleaning, the servo motor 71 drives the clamping plate 93 and the resistor to move upward, and the waterproof motor 10 drives the connecting frame 8, the clamping plate 93 and the resistor to rotate to throw away the water stains adhered to the surface of the resistor. The fan 13 draws external air to air-dry the cleaned resistor. The air filter 12 filters the air drawn by the fan 13 to prevent dust in the air from contaminating the resistor, accelerate the drying of the resistor, and improve the flushing efficiency of the resistor. The cleaning liquid is discharged from the flushing box 1 through the drain pipe 5.

[0039] The circuits, electronic components and modules involved are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by this utility model does not involve improvements to software and methods.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A resistor strip flushing device, comprising a flushing box (1), characterized in that: The upper surface of the flushing box (1) is installed with a mounting box (11), the back of the flushing box (1) is connected with one end of the flushing pipe (4), the lower surface of the flushing box (1) is installed with an ultrasonic cleaner (2), the upper surface of the ultrasonic cleaner (2) is installed with a cleaning tank (3), the left and right sides of the lower surface of the inner wall of the cleaning tank (3) are respectively fixedly connected with two lifting frames (6), the interior of the lifting frame (6) is provided with a lifting assembly, the front and back sides of the inner wall of the lifting frame (6) are respectively slidably connected with the front and back sides of the mounting plate (73), and the opposite sides of the two mounting plates (73) are respectively rotatably connected with the sides away from the two connecting frames (8), the front and back sides of the inner wall of the connecting frame (8) are respectively slidably connected with the front and back sides of the two sliders (92), and the right sides of the two sliders (92) are respectively fixedly connected with two clamping plates (93), and the upper and lower surfaces of the connecting frame (8) are provided with fixing assemblies.

2. A resistor strip flushing device according to claim 1, characterized in that: The lifting assembly comprises a servo motor (71) mounted on the upper surface of the inner wall of the lifting frame (6); the output shaft of the servo motor (71) is fixedly connected to the top end of a screw rod (72); the bottom end of the screw rod (72) passes through a screw hole provided on the upper surface of a mounting plate (73) and is rotatably connected to the lower surface of the inner wall of the lifting frame (6).

3. The resistor strip flushing device according to claim 1, characterized in that: The fixing assembly comprises two cylinders (91) respectively mounted on the upper surface and the lower surface of the connecting frame (8); the telescopic ends of the cylinders (91) pass through through holes provided on the upper surface of the connecting frame (8) and are fixedly connected to the upper surface of the sliding block (92).

4. The resistor strip flushing device according to claim 1, characterized in that: A fan (13) is installed on the inner wall of the installation box (11), and an air filter (12) is installed on the inner wall of the installation box (11).

5. The resistor strip flushing device according to claim 1, characterized in that: The right side surface of the inner wall of the cleaning tank (3) is connected to one end of a drainage pipe (5), and the other end of the drainage pipe (5) passes through the right side surface of the inner wall of the flushing box (1) and extends to the outside of the flushing box (1).

6. The resistor strip flushing device according to claim 1, characterized in that: Two waterproof motors (10) are respectively installed on the sides of the two mounting plates (73) that are away from each other, and the output shafts of the waterproof motors (10) pass through the bearings installed on the right side of the mounting plates (73) and are fixedly connected to the right side of the connecting frame (8).

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