Discharging device cleaning device for sodium bicarbonate production
By designing a motor-driven threaded rod rotation system, the scraper and rotating ring are driven to rotate simultaneously, and multiple scrapers are used to rotate and scrape off the accumulated material in the inner wall of the furnace body during heavy alkali production, the complex driving structure of the existing cleaning device is solved and The serious wear of the scraper achieves a more efficient cleaning effect and a simpler maintenance process.
Patent Information
- Application Number
- CN202421167223.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-27
AI Technical Summary
During the heavy alkali production process, the heavy alkali is fine crystals and moisture, which easily adheres to the tank wall, resulting in the material of the cutting device being bonded and blocked, and needs to be cleaned regularly. The driving structure of the existing cleaning device is complex, and the scraper is seriously worn, so it cannot be effective. It fits the inner wall of the furnace body and has poor cleaning effect.
Design a cutting device for heavy alkali production, drives the threaded rod to rotate through the motor, and drives the scraper and the rotating ring to rotate simultaneously. Use multiple scrapers to rotate the accumulated material on the inner wall of the furnace body through the rotating ring. The scraper can be detached. Easy to replace after wear.
It realizes effective fit between the scraper and the inner wall of the furnace body, improves the cleaning effect, and the detachable design of the scraper simplifies the replacement process, and improves the service life and production efficiency of the equipment.
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Figure CN222519446U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of heavy alkali production equipment, and in particular relates to a feeder cleaning device for heavy alkali production. Background Art
[0002] During the production of heavy alkali, due to the fine crystals of heavy alkali and a certain amount of water, it is very easy to adhere to the tank wall, especially in the feeding device set at the place where the heavy alkali belt enters the furnace, which often causes material adhesion and blockage, and needs to be cleaned regularly, otherwise it will cause the equipment to trip and seriously affect production efficiency. The existing feeder cleaning device has a complex driving structure and an unreasonable design. In addition, the scraper of the rotating scraper plate is severely worn after long-term operation and cannot effectively fit with the inner wall of the feeder furnace, and the effect of cleaning the adhered and accumulated materials is poor. Utility Model Content
[0003] In order to address the deficiencies in the prior art, the utility model aims to provide a feeder cleaning device for heavy alkali production. The power output of the motor of the device can realize effective power drive of the scraper and the rotating plate. The scraper can effectively fit the inner wall of the furnace body to achieve better cleaning effect. The scraper head is detachable, and replacement after wear is simple and convenient.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] A feeder cleaning device for heavy alkali production comprises a furnace body, wherein a scraper which is horizontally movable inside the furnace body and is in contact with the inner wall of the furnace body, a first sliding rod is vertically fixed inside the furnace body, a threaded rod is rotatably mounted on the bottom of the furnace body parallel to the first sliding rod, and the upper end of the threaded rod is connected to the motor power outside the furnace body; the scraper is slidably sleeved on the first sliding rod up and down and is threadedly sleeved on the threaded rod; a rotating ring is horizontally rotatably mounted below the scraper, a rotating shaft is rotatably mounted in a through hole on the scraper, a first gear is coaxially fixed below the rotating shaft, a gear ring is provided on the inner ring of the rotating ring, the first gear is meshed with the gear ring, and the rotational power of the threaded rod is transmitted to the rotating shaft through a transmission assembly; a plurality of scrapers are arranged on the outer edge of the circular arc of the rotating ring, one end of the scraper is hinged on the rotating ring, and the other end abuts against the inner wall of the furnace body through an elastic support.
[0006] Preferably, the transmission assembly includes a sleeve, a gear transmission assembly, a second gear and a third gear. The sleeve is movably mounted on the threaded rod and its lower end is rotatably connected to the scraper. A sliding groove is opened on the threaded rod along its length direction. A protrusion is fixed on the inner wall of the sleeve, and the protrusion is slidably clamped in the sliding groove. A second gear is coaxially fixed above the rotating shaft, and a third gear is coaxially fixed on the sleeve, and the gear transmission assembly is installed between the second gear and the third gear.
[0007] Preferably, the gear transmission assembly comprises a transmission shaft, which is horizontally mounted on the scraper, and the meshing teeth fixed at both ends of the transmission shaft are respectively vertically meshed with the second gear and the third gear.
[0008] Preferably, the scraper is tilted and abutted against the inner wall of the furnace body, and a support rod is tilted provided on the side of the scraper close to the rotating ring, one end of the support rod is hinged on the rotating ring, and the other end is hinged on the moving block, and a second sliding rod is fixed on the side of the scraper away from the furnace body, and the moving block is slidably mounted on the second sliding rod, and a spring is mounted on the sliding rod, which presses the moving block to the inner wall of the furnace body.
[0009] Preferably, the scraper includes a blade body and a blade head, the blade body is connected to the ring, a mounting groove is provided at the end of the blade body, the blade head is clamped in the mounting groove, the blade head abuts against the inner wall of the furnace body, bolts are installed on the side wall of the blade body, the bolts extend into the mounting groove and are crimped and fixed to the blade head.
[0010] Preferably, the first sliding rod and the threaded rod vertically pass through the middle of the rotating ring.
[0011] The beneficial effects of the utility model are:
[0012] 1. When the motor of the utility model drives the threaded rod to rotate, under the guidance of the first slide bar, the scraper can slide up and down close to the inner wall of the furnace body to scrape off the adhered and accumulated materials.
[0013] 2. Multiple scrapers are arranged on the outer edge of the rotating ring. The rotational power transmission assembly of the threaded rod is transmitted to the rotating shaft, and the cooperation between the first gear and the gear ring drives the rotating ring to rotate, so that the scrapers on the outer edge of the rotating ring rotate and scrape off the accumulated materials on the inner wall of the furnace body.
[0014] 3. When the threaded rod rotates to drive the scraper to move up and down, the sleeve will move up and down with the scraper, and through the cooperation of the protrusion in the sleeve and the slide groove, the sleeve will be driven to rotate synchronously with the threaded rod in the horizontal direction, and then the two meshing teeth will be vertically meshed with the second gear and the third gear respectively, and the power will be transmitted to the rotating shaft through the transmission shaft, thereby realizing the drive of the rotating ring. There is no need to set up multiple drive sources, and the power transmission efficiency is higher.
[0015] 4. Under the action of the spring force, the moving block will move away from the rotating ring, so that the support rod will rotate and swing, and the scraper will be rotated and lifted up, so that the scraper can effectively abut against the inner wall of the furnace body, and the scraping effect is better.
[0016] 5. As the cleaning operation time accumulates, when the scraper head is severely worn and needs to be replaced, the blade head can be removed from the installation slot and replaced with a new one, and fixed with bolts, making the blade head replacement operation simpler and more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2This is a schematic diagram of the installation of the rotating ring of the utility model;
[0019] Figure 3 This is a schematic diagram of the installation of the scraper of the utility model;
[0020] Figure 4 It is a schematic diagram of the installation of the sliding sleeve of the utility model. DETAILED DESCRIPTION
[0021] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not intended to limit the scope of use of the present invention.
[0022] like Figure 1-4 As shown, the utility model proposes a cleaning device for a feeder for heavy alkali production, comprising a furnace body 1, wherein a scraper 2 is horizontally movable inside the furnace body 1 and is in contact with the inner wall of the furnace body 1, a first slide bar 51 is vertically fixed inside the furnace body 1, a threaded rod 52 is rotatably installed at the bottom of the furnace body 1 parallel to the first slide bar 51, and the upper end of the threaded rod 52 is connected to the power of a motor 521 outside the furnace body 1; the scraper 2 is slidably sleeved on the first slide bar 51 up and down and is threadedly sleeved on the threaded rod 52. When the motor 521 drives the threaded rod 52 to rotate, under the guidance of the first slide bar 51, the scraper 2 can slide up and down close to the inner wall of the furnace body 1 to achieve the scraping of adhered accumulated materials.
[0023] A rotating ring 3 is installed horizontally and rotatably below the scraper 2. The first slide bar 51 and the threaded rod 52 pass vertically through the middle of the rotating ring 3 without affecting the horizontal rotation of the rotating ring 3. A rotating shaft 8 is rotatably installed in the vertical through hole on the scraper 2. A first gear 81 is coaxially fixed below the rotating shaft 8. A gear ring 31 is provided on the inner ring of the rotating ring 3. The first gear 81 meshes with the gear ring 31. The rotational power of the threaded rod 52 is transmitted to the rotating shaft 8 through the transmission assembly. A plurality of scrapers 4 are arranged on the outer edge of the circular arc of the rotating ring 3. The rotational power transmission assembly of the threaded rod 52 is transmitted to the rotating shaft 8, and the cooperation of the first gear 81 and the gear ring 31 drives the rotating ring 3 to rotate, so that the scraper 4 on the outer edge of the rotating ring 3 rotates and scrapes off the accumulated material on the inner wall of the furnace body 1.
[0024] Specifically, the transmission assembly includes a sleeve 6, a gear transmission assembly, a second gear 82 and a third gear 61. The sleeve 6 is movably mounted on the threaded rod 52 and its lower end is rotatably connected to the scraper 2. A slide groove 520 is provided on the threaded rod 52 along its length direction. A protrusion is fixed on the inner wall of the sleeve 6, and the protrusion is slidably clamped in the slide groove 520. A second gear 82 is coaxially fixed above the rotating shaft 8, and a third gear 61 is coaxially fixed on the sleeve 6. The gear transmission assembly is installed between the second gear 82 and the third gear 61. The gear transmission assembly includes a transmission shaft 7, which is horizontally mounted on the scraper 2, and the meshing teeth 71 fixed at both ends thereof are vertically meshed with the second gear 82 and the third gear 61 respectively. Among them, the meshing teeth 71, the second gear 82 and the third gear 61 are all bevel gears. When the threaded rod 52 rotates to drive the scraper 2 to move up and down, the sleeve 6 will move up and down with the scraper 2, and through the cooperation between the protrusion in the sleeve 6 and the slide groove 520, the sleeve 6 will be driven to rotate synchronously with the threaded rod 52 in the horizontal direction, and then the two meshing teeth 71 will be vertically meshed with the second gear 82 and the third gear 61 respectively, and the power will be transmitted to the rotating shaft 8 through the transmission shaft 7, thereby realizing the driving of the rotating ring 3. There is no need to set up multiple driving sources, and the power transmission efficiency is higher.
[0025] One end of the scraper 4 is hinged on the rotating ring 3, and the other end is in contact with the inner wall of the furnace body 1 through an elastic support. The scraper 4 is tilted against the inner wall of the furnace body 1, and the angle between the scraper 4 and the inner wall of the furnace body 1 is an obtuse angle. A support rod 94 is tilted on the side of the scraper 4 close to the rotating ring 3. One end of the support rod 94 is hinged on the rotating ring 3, and the other end is hinged on the moving block 93. A second slide bar 91 is fixed on the side of the scraper 4 away from the furnace body 1. The moving block 93 is slidably mounted on the second slide bar 91. A spring 92 is mounted on the slide bar. The spring 92 presses the moving block 93 against the inner wall of the furnace body 1. Under the elastic force of the spring 92, the moving block 93 will be pressed against and moved away from the rotating ring 3, thereby causing the support rod 94 to rotate and swing, and the scraper 4 is rotated and lifted up, so that the scraper 4 effectively abuts against the inner wall of the furnace body 1, and the scraping effect is better.
[0026] The scraper 4 includes a blade body 41 and a blade head 42. The blade body 41 is hinged on the ring, and the second slide bar 91 is also installed on the blade body 41. A mounting groove is provided at the end of the blade body 41, and the blade head 42 is clamped in the mounting groove. The blade head 42 abuts against the inner wall of the furnace body 1. Bolts 43 are installed on the side wall of the blade body 41, and the bolts 43 extend into the mounting groove and are crimped and fixed with the blade head 42. As the cleaning operation time accumulates, when the blade head 42 of the scraper 4 is severely worn and needs to be replaced, the blade head 42 can be removed from the mounting groove and replaced with a new blade head 42, and the bolts 43 are used to abut and fix it, so that the replacement operation of the blade head 42 is simpler and more convenient.
[0027] When the utility model is used, when the motor 521 drives the threaded rod 52 to rotate, it will drive the scraper 2 to move up and down close to the inner wall of the furnace body 1 to perform up and down scraping operations. The rotational power of the threaded rod 52 is transmitted to the rotating ring 3 through the sliding sleeve 6, the gear transmission assembly, and the rotating shaft 8, and then the scraper 4 is driven to rotate through the rotation of the rotating ring 3. The scraper 4 is abutted against the inner wall of the furnace body 1 through the elastic support member to rotate and scrape the material, thereby achieving a better cleaning effect.
[0028] Obviously, the embodiments described above are only some embodiments of the present application, rather than all embodiments. The preferred embodiments of the present application are given in the accompanying drawings, but they do not limit the patent scope of the present application. The present application can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present application more thorough and comprehensive. Although the present application is described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific implementation methods, or to perform equivalent replacement of some of the technical features therein. Any equivalent structure made using the contents of the specification and drawings of this application, directly or indirectly used in other related technical fields, is similarly within the scope of patent protection of this application.
Claims
1. A cleaning device for a feeder for heavy alkali production, comprising a furnace body, characterized in that: The furnace body is provided with a scraper that fits the inner wall of the furnace body for horizontal movement, a first sliding rod is vertically fixed in the furnace body, a threaded rod is rotatably installed at the bottom of the furnace body parallel to the first sliding rod, and the upper end of the threaded rod is connected to the motor power outside the furnace body; the scraper is slidably sleeved on the first sliding rod up and down and threadedly sleeved on the threaded rod; a rotating ring is rotatably installed below the scraper, a rotating shaft is rotatably installed in the through hole on the scraper, a first gear is coaxially fixed below the rotating shaft, a gear ring is provided on the inner ring of the rotating ring, the first gear is meshed with the gear ring, and the rotational power of the threaded rod is transmitted to the rotating shaft through the transmission assembly; a plurality of scrapers are arranged on the outer edge of the circular arc of the rotating ring, one end of the scraper is hinged on the rotating ring, and the other end abuts against the inner wall of the furnace body through an elastic support.
2. The cleaning device for a feeder for heavy alkali production according to claim 1, characterized in that: The transmission assembly includes a sleeve, a gear transmission assembly, a second gear and a third gear. The sleeve is movably mounted on the threaded rod and its lower end is rotatably connected to the scraper. A sliding groove is opened on the threaded rod along its length direction. A protrusion is fixed on the inner wall of the sleeve, and the protrusion is slidably clamped in the sliding groove. A second gear is coaxially fixed above the rotating shaft, and a third gear is coaxially fixed on the sleeve. The gear transmission assembly is installed between the second gear and the third gear.
3. The cleaning device for the feeder for heavy alkali production according to claim 2, characterized in that: The gear transmission assembly comprises a transmission shaft, which is horizontally mounted on the scraper, and meshing teeth fixed at both ends of the transmission shaft are respectively vertically meshed with the second gear and the third gear.
4. The cleaning device for a feeder for heavy alkali production according to claim 1, characterized in that: The scraper is tilted and abutted against the inner wall of the furnace body. A support rod is tilted and provided on the side of the scraper close to the rotating ring. One end of the support rod is hinged on the rotating ring, and the other end is hinged on the moving block. A second sliding rod is fixed on the side of the scraper away from the furnace body. The moving block is slidably sleeved on the second sliding rod. A spring is sleeved on the sliding rod, and the spring presses the moving block to the inner wall of the furnace body.
5. The cleaning device for a feeder for heavy alkali production according to claim 4, characterized in that: The scraper includes a blade body and a blade head. The blade body is hinged on a ring. A mounting groove is provided at the end of the blade body. The blade head is clamped in the mounting groove and abuts against the inner wall of the furnace body. Bolts are installed on the side wall of the blade body. The bolts extend into the mounting groove and are crimped and fixed to the blade head.
6. The cleaning device for a feeder for heavy alkali production according to claim 1, characterized in that: The first sliding rod and the threaded rod vertically penetrate through the middle of the rotating ring.