Metal washer blank leveling device

By designing the positioning structure in the metal washer leveler, the problem of lack of positioning when placing the washer by the traditional leveler is solved, and the position of the washer is maintained consistently, which is easy to collect and improves the convenience and safety of operation.

CN222519580UActive Publication Date: 2025-02-25JIASHAN WEIYUE FASTENER CO LTD
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Patent Information

Application Number
CN202421335339.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-02-25
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The traditional metal gasket leveling machine lacks positioning when placing the gasket, resulting in inconsistent position of the gasket after leveling, inconvenient collection, and physical labor-consuming operation and safety hazards.

Method used

Design a metal washer bad material leveling device, including a leveling machine body, a bracket, a conveying structure and a positioning structure. A conveying structure and positioning structure are provided on the bracket, which realizes the positioning and positioning of the washer through the connecting frame, guide shaft, screw, slider and baffle.

Benefits of technology

Positioning the washer through the positioning structure ensures that the position of the washer after leveling is consistent, which is easy to collect, improves operational convenience and safety, and reduces the risk of staff entering the interior of the leveling machine.

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Abstract

The utility model relates to the technical field of gasket leveling devices, in particular to a metal gasket blank leveling device which comprises a leveling machine body, two brackets are fixedly connected to the leveling machine body, a conveying structure is arranged on the brackets, a positioning structure is arranged on one bracket, a placing plate is rotationally connected to the brackets, and the conveying structure is arranged on the placing plate. The positioning structure comprises a connecting frame and a guide shaft, the bottom end of one bracket is fixedly connected with the connecting frame, the connecting frame is fixedly connected with the guide shaft, the connecting frame is rotationally connected with a lead screw, the lead screw is in threaded connection with a sliding block, the sliding block is slidably connected to the guide shaft, and the end of the sliding block is fixedly connected with a baffle. According to the gasket positioning device for the leveling machine, gaskets can be positioned when placed, so that follow-up gasket collection is facilitated, hands can be prevented from stretching into the leveling machine when the gaskets are placed, the hands are prevented from being injured, and the convenience and safety of operation are effectively improved.
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Description

Technical Field

[0001] The utility model relates to a leveling processing device, in particular to a metal washer bad material leveling device, belonging to the technical field of metal washer leveling devices. Background Art

[0002] Metal washers can fill the gaps between connectors to make the connection tighter and prevent loosening. At the same time, washers can disperse the pressure between connectors, relieve the wear and deformation of connectors, and increase the service life of connectors. Metal washers are mostly formed by punching metal sheets with a stamping machine. After the metal washers are stamped, the gasket blanks may warp and be uneven. Therefore, in order to facilitate the subsequent use of the washers, the gasket blanks need to be leveled by a leveling machine. During leveling, one staff member will place the washers to be leveled at one end of the leveling machine, and another staff member will collect the leveled washers at the other end of the leveling machine.

[0003] However, due to the lack of positioning when placing gaskets, the traditional metal gasket leveling machine may result in a different placement each time, resulting in different positions of the gaskets transported from the leveling machine after leveling. Therefore, the staff need to collect the gaskets at different positions, which is inconvenient to collect the gaskets and leads to poor operation convenience. When placing the gaskets, the staff need to manually push the metal gaskets into the interior of the leveling machine. Frequent pushing is not only physically demanding, but also dangerous to put hands into the interior of the leveling machine. Utility Model Content

[0004] The purpose of the utility model is to provide a metal gasket bad material leveling device in order to solve the above-mentioned problem, which can position the gasket when placing it, so as to facilitate the subsequent collection of the gasket, and when placing the gasket, it can also avoid putting the hand into the interior of the leveling machine, thereby avoiding hand injuries, thereby effectively improving the convenience and safety of operation.

[0005] The utility model achieves the above-mentioned purpose through the following technical scheme: a metal gasket bad material leveling device includes a leveling machine body, two brackets are fixedly connected to the leveling machine body, a conveying structure is provided on the bracket, one of the brackets is provided with a positioning structure, a placing plate is rotatably connected to the bracket, the positioning structure includes a connecting frame and a guide shaft, the bottom end of one of the brackets is fixedly connected to the connecting frame, the connecting frame is fixedly connected to the guide shaft, the connecting frame is rotatably connected to a screw rod, the screw rod is threadedly connected to a slider, the slider is slidably connected to the guide shaft, and the end of the slider is fixedly connected to a baffle.

[0006] Preferably, the end of the screw rod is fixedly connected with a rotating rod, and the rotating rod passes through the screw rod and is perpendicular to the screw rod.

[0007] Preferably, the cross section of the slider is L-shaped, and the threads at both ends of the screw rod are in opposite directions.

[0008] Preferably, the sliding block passes through the bracket and is slidably connected to the bracket, and the cross-section of the end of the placement plate is an L-shaped structure.

[0009] Preferably, two stoppers are fixedly connected to the placement plate, and the stoppers are in contact with the bracket.

[0010] Preferably, the conveying structure comprises a motor and a conveying shaft, a plurality of conveying shafts are rotatably connected to the bracket, a synchronous wheel is fixedly connected to the end of the conveying shaft, and the same synchronous belt is wound around the plurality of synchronous wheels.

[0011] Preferably, a motor is installed on one side of the bracket, the output shaft of the motor is fixedly connected to one end of one of the conveying shafts, and the plurality of conveying shafts are linearly and equidistantly distributed.

[0012] Preferably, a locking structure is provided on the placement plate, and the locking structure includes a connecting shaft and a connecting plate. The placement plate is rotatably connected to the connecting shaft, the connecting shaft is fixedly connected to the connecting plate, the connecting plate is slidably connected to the insertion rod, and the bracket is provided with two slots, and one end of the insertion rod is engaged with one of the slots.

[0013] Preferably, a return spring is sleeved on the outside of the insertion rod, one end of the return spring is fixedly connected to the insertion rod, and the other end of the return spring is connected to the connecting piece.

[0014] Preferably, the cross-section of one end of the insertion rod is T-shaped, the cross-section of the other end of the insertion rod is trapezoidal, and the rotation axis of the connecting shaft and the placement plate are on the same straight line.

[0015] The beneficial effects of the utility model are as follows: when placing the gasket, the gasket can be placed between the two baffles, so the gasket can be positioned by the two baffles, so that the position of the gasket can be kept unchanged after the gasket is leveled, thereby facilitating the collection of the gasket, effectively improving the convenience of operation, and the gasket to be leveled can be automatically transported to the inside of the leveling machine body through the conveying structure, and the leveled gasket can be automatically transported out from the inside of the leveling machine body, thereby avoiding the need for the staff to frequently reach into the inside of the leveling machine body to take and place the gasket. It not only saves physical strength, but also improves the safety of operation. When washers of different diameters need to be positioned, the rotating rod can be rotated. The rotation of the rotating rod drives the screw rod to rotate. The screw rod thread drives the slider to slide on the guide shaft, and the slider drives the baffle to move. Since the threads at both ends of the screw rod are in opposite directions, the two sliders will move in opposite directions when the screw rod is rotated, thereby causing the two baffles to move in opposite directions, thereby realizing the adjustment of the positions of the two baffles. By adjusting the position of the baffle, the positioning of washers of different diameters can be achieved, thereby effectively improving the flexibility of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 for Figure 1 An enlarged schematic diagram of part A is shown;

[0018] Figure 3 This is a schematic diagram of the connection structure between the bracket and the motor of the utility model;

[0019] Figure 4 It is a schematic diagram of the connection structure between the bracket and the connecting frame of the utility model;

[0020] Figure 5 This is a schematic diagram of the connection structure between the screw rod and the slider of the utility model;

[0021] Figure 6 It is a schematic diagram of the connection structure of the connecting shaft and the connecting piece of the utility model.

[0022] In the figure: 1. leveling machine body; 2. bracket; 3. conveying structure; 301. motor; 302. conveying shaft; 303. synchronous wheel; 304. synchronous belt; 4. positioning structure; 401. connecting frame; 402. guide shaft; 403. rotating rod; 404. screw rod; 405. slider; 406. baffle; 5. placement plate; 6. block; 7. positioning structure; 701. connecting shaft; 702. connecting plate; 703. plug rod; 704. reset spring; 705. slot. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, a metal gasket bad material leveling device includes a leveling machine body 1, two brackets 2 are fixedly connected to the leveling machine body 1, a conveying structure 3 is provided on the bracket 2, one of the brackets 2 is provided with a positioning structure 4, a placing plate 5 is rotatably connected to the bracket 2, the positioning structure 4 includes a connecting frame 401 and a guide shaft 402, one of the bottom ends of the brackets 2 is fixedly connected to the connecting frame 401, the connecting frame 401 is fixedly connected to the guide shaft 402, a screw rod 404 is rotatably connected to the connecting frame 401, a slider 405 is threadedly connected to the slider 404, the slider 405 is slidably connected to the guide shaft 402, and a baffle 406 is fixedly connected to the end of the slider 405.

[0025] As a technical optimization solution of the utility model, Figure 5 As shown, the end of the screw rod 404 is fixedly connected with a rotating rod 403 , and the rotating rod 403 passes through the screw rod 404 and is perpendicular to the screw rod 404 , so the screw rod 404 can be easily rotated by the rotating rod 403 .

[0026] As a technical optimization solution of the utility model, Figure 5 As shown, the cross section of the slider 405 is L-shaped, and the threads at both ends of the screw rod 404 are in opposite directions. Therefore, when the screw rod 404 is rotated, the two baffles 406 can move in opposite directions, thereby adjusting the distance between the two baffles 406.

[0027] As a technical optimization solution of the utility model, Figure 2 As shown, the slider 405 passes through the bracket 2 and is slidably connected to the bracket 2. The cross-section of the end of the placement plate 5 is L-shaped. Two blocks 6 are fixedly connected to the placement plate 5. The blocks 6 are in contact with the bracket 2. Therefore, the gasket can be cached by the placement plate 5, which is more convenient to use.

[0028] As a technical optimization solution of the utility model, Figure 2 , Figure 3 and Figure 4As shown, the conveying structure 3 includes a motor 301 and a conveying shaft 302. A plurality of conveying shafts 302 are rotatably connected to the bracket 2. A synchronous wheel 303 is fixedly connected to the end of the conveying shaft 302. The same synchronous belt 304 is wound around the plurality of synchronous wheels 303. A motor 301 is installed on one side of the bracket 2. The output shaft of the motor 301 is fixedly connected to one end of one of the conveying shafts 302. The plurality of conveying shafts 302 are linearly and equidistantly distributed. Therefore, the gaskets to be leveled can be automatically conveyed to the interior of the leveling machine body 1, and the leveled gaskets can be automatically conveyed out from the interior of the leveling machine body 1.

[0029] As a technical optimization solution of the utility model, Figure 2 and Figure 6 As shown, the placement plate 5 is provided with a locking structure 7, and the locking structure 7 includes a connecting shaft 701 and a connecting piece 702. The placement plate 5 is rotatably connected with the connecting shaft 701, and the connecting shaft 701 is fixedly connected with the connecting piece 702. The connecting piece 702 is slidably connected with a plug rod 703. The bracket 2 is provided with two slots 705, and one end of the plug rod 703 is engaged with one of the slots 705. The outer sleeve of the plug rod 703 is provided with a reset spring 704. The reset spring 70 One end of the described reset spring 704 is connected to the plug rod 703, and the other end of the described reset spring 704 is connected to the connecting piece 702. The cross section of one end of the described plug rod 703 is a T-shaped structure, and the cross section of the other end of the described plug rod 703 is a trapezoidal structure. The rotation axis of the connecting shaft 701 and the placement plate 5 are on the same straight line. Therefore, when the leveling machine body 1 is not in use, the placement plate 5 can be rotated to block the leveling machine feed port and the discharge port, thereby preventing debris from entering the interior of the leveling machine body 1 and causing a safety accident.

[0030] When the utility model is in use, two motors 301 can be started at the same time, and the output shaft of the motor 301 rotates to drive one of the conveying shafts 302 to rotate. Since the end of the conveying shaft 302 is fixedly connected to the synchronous wheel 303, and the same synchronous belt 304 is wound around the multiple synchronous wheels 303, when one of the conveying shafts 302 rotates, all the conveying shafts 302 will be driven to rotate. Then, multiple washers that need to be leveled can be placed on the top of the placement plate 5 for placement. The placement plate 5 can be supported by two stoppers 6, so that the stability of use can be improved. Then, one of the washers can be taken from the placement plate 5 and placed. When the gasket is placed on a plurality of conveying shafts 302, the plurality of conveying shafts 302 rotate simultaneously, so that the gasket can be conveyed to the inside of the leveling machine body 1. When the leveling is completed, the gasket will be conveyed out of the inside of the leveling machine body 1 through the plurality of conveying shafts 302 on the other side of the leveling machine body 1, thereby avoiding the need for the staff to frequently reach into the inside of the leveling machine body 1 to take the gasket. Taking and placing not only saves physical strength, but also improves the safety of operation. When washers of different diameters need to be positioned, the rotating rod 403 can be rotated, and the rotation of the rotating rod 403 drives the screw rod 404 to rotate. The screw rod 404 thread drives the slider 405 to slide on the guide shaft 402, and the slider 405 drives the baffle 406 to move. Since the threads at both ends of the screw rod 404 are in opposite directions, the two sliders 405 will move in opposite directions when the screw rod 404 is rotated, so that the two baffles 406 will move in opposite directions, thereby realizing the adjustment of the positions of the two baffles 406. By adjusting the position of the baffle 406, The cam 704 is a spring loaded part 706 which is affixed to the locking cam 706 when the locking cam 706 is engaged.

[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0032] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A device for leveling bad metal gaskets, comprising a leveling machine body (1), characterized in that: Two brackets (2) are fixedly connected to the leveling machine body (1), and a conveying structure (3) is provided on the bracket (2), and a positioning structure (4) is provided on one of the brackets (2), and a placement plate (5) is rotatably connected to the bracket (2), and the positioning structure (4) includes a connecting frame (401) and a guide shaft (402), and the bottom end of one of the brackets (2) is fixedly connected to the connecting frame (401), and the connecting frame (401) is fixedly connected to the guide shaft (402), and the connecting frame (401) is rotatably connected to a screw rod (404), and a slider (405) is threadedly connected to the screw rod (404), and the slider (405) is slidably connected to the guide shaft (402), and the end of the slider (405) is fixedly connected to a baffle (406).

2. A metal gasket bad material leveling device according to claim 1, characterized in that: The end of the screw rod (404) is fixedly connected to a rotating rod (403), and the rotating rod (403) passes through the screw rod (404) and is perpendicular to the screw rod (404).

3. The device for leveling bad metal washers according to claim 1, characterized in that: The cross section of the slider (405) is L-shaped, and the threads at both ends of the screw rod (404) are in opposite directions.

4. The device for leveling bad metal washers according to claim 1, characterized in that: The sliding block (405) passes through the bracket (2) and is slidably connected to the bracket (2); the cross section of the end of the placement plate (5) is in an L-shaped structure.

5. The device for leveling bad metal washers according to claim 1, characterized in that: Two stoppers (6) are fixedly connected to the placement plate (5), and the stoppers (6) are in contact with the bracket (2).

6. The device for leveling bad metal washers according to claim 1, characterized in that: The conveying structure (3) comprises a motor (301) and a conveying shaft (302); a plurality of conveying shafts (302) are rotatably connected to the bracket (2); a synchronous wheel (303) is fixedly connected to the end of the conveying shaft (302); and a same synchronous belt (304) is wound around the plurality of synchronous wheels (303).

7. A metal gasket bad material leveling device according to claim 6, characterized in that: A motor (301) is installed on one side of the bracket (2); an output shaft of the motor (301) is fixedly connected to one end of one of the conveying shafts (302); and a plurality of the conveying shafts (302) are linearly and equidistantly distributed.

8. The device for leveling bad metal washers according to claim 1, characterized in that: The placement plate (5) is provided with a locking structure (7), and the locking structure (7) comprises a connecting shaft (701) and a connecting piece (702). The placement plate (5) is rotatably connected with the connecting shaft (701), the connecting shaft (701) is fixedly connected with the connecting piece (702), the connecting piece (702) is slidably connected with an insertion rod (703), and the bracket (2) is provided with two slots (705), and one end of the insertion rod (703) is engaged with one of the slots (705).

9. A metal gasket bad material leveling device according to claim 8, characterized in that: The outer sleeve of the insertion rod (703) is provided with a return spring (704), one end of the return spring (704) is fixedly connected to the insertion rod (703), and the other end of the return spring (704) is connected to the connecting piece (702).

10. The device for leveling bad metal gaskets according to claim 8, characterized in that: The cross section of one end of the insertion rod (703) is in a T-shaped structure, and the cross section of the other end of the insertion rod (703) is in a trapezoidal structure. The rotation axes of the connecting shaft (701) and the placement plate (5) are on the same straight line.

Citation Information

Cited By

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