Lateral shaping die for vehicle body covering part
By designing the side shaping mold of the body covering part, using components such as oblique wedges, side pressers and anti-side guides, the quality and accuracy problems caused by lateral forces during the side shaping process are solved, and the stability and efficient shaping of the product are achieved.
Patent Information
- Application Number
- CN202421315926.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-07
AI Technical Summary
In the prior art, due to the existence of lateral forces during the lateral shaping process, the product quality, dimensional accuracy and product stability of the vehicle body cover are difficult to ensure.
A side shaping mold of the body covering part is designed, including an upper mold seat, a lower mold seat and a side shaping assembly. The side shaping assembly is equipped with oblique wedges, side pressers, drive inserters, pulleys and movable punches, and lateral forces are eliminated through anti-side seats and anti-side guides.
Through the above design, the unshaped area surface of the workpiece during the shaping of the side of the body cover is realized, ensuring the accuracy of the surface and dimensionality, while eliminating lateral forces and improving the stability of the product.
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Abstract
Description
Technical Field
[0001] The utility model relates to the field of stamping dies, in particular to a side shaping die for a vehicle body covering part. Background Art
[0002] In order to meet market demand, body panels are often designed with flanges or shaping features that require negative angle forming.
[0003] At present, for body panels that require negative angle forming, especially large exterior panels, the existence of lateral forces during the side shaping process often makes the gap between the tool block and the punch used for side shaping unstable after the two are matched, which makes it difficult to guarantee the quality, dimensional accuracy and product stability of the processed products. Utility Model Content
[0004] The utility model aims to provide a side shaping mold for a vehicle body cover, aiming to solve the technical problem in the prior art that the product quality, dimensional accuracy and product stability of the vehicle body cover are difficult to ensure due to the existence of lateral force during the side shaping process.
[0005] To achieve this purpose, the technical solution adopted by the utility model is: to provide a side shaping mold for a car body cover, comprising an upper mold base and a lower mold base that cooperate with each other, and a side shaping component located between the upper mold base and the lower mold base; a positive presser is installed in the upper mold base, and a fixed punch corresponding to the positive presser is installed in the lower mold base; the side shaping component comprises an inclined wedge installed on the upper mold base, a side presser installed in the inclined wedge, and a driving insert, a pulley and a movable punch respectively installed on the lower mold base; the driving insert is located on one side of the pulley, and is used to drive the pulley to slide along its sliding direction after being pressed down by the upper mold base to push the movable punch obliquely upward to the position aligned with the fixed punch. The cam is provided with a side shaping blade block which is fixedly connected to the inside of the inclined wedge, and the side presser is arranged around the outer periphery of the side shaping blade block and can slide relative to the side shaping blade block; a side shaping guide plate is provided at the bottom of the inclined wedge which can abut against the lower die seat after the inclined wedge is pressed down by the upper die seat, so that the inclined wedge and the side presser can slide downward relative to the lower die seat until the side presser and the side shaping blade block are matched with the movable punch at the target position in sequence; an anti-side seat is provided on the upper die seat between the positive presser and the inclined wedge, and an anti-side guide plate is provided at the top of the inclined wedge which abuts against the anti-side seat to eliminate lateral force when the side shaping blade block cooperates with the movable punch for side shaping.
[0006] Furthermore, a first extension portion is formed at the top of one end of the inclined wedge close to the side shaping blade block, and the anti-side guide plate is fixedly installed on the first extension portion; the anti-side seat has a second extension portion and an abutment portion connected to the outer end of the second extension portion and used to abut against the anti-side guide plate to eliminate lateral force.
[0007] Furthermore, a groove body is formed on the outer end surface of the first extension portion, the anti-side guide plate is embedded in the groove body, and the thickness of the anti-side guide plate is greater than the depth of the groove body.
[0008] Furthermore, a V-shaped groove is formed on the outer end surface of the side shaping guide plate, and a side shaping drive guide rail corresponding to the side shaping guide plate is fixedly installed on the lower mold base, and the side shaping drive guide rail has a V-shaped sliding portion adapted to the V-shaped groove.
[0009] Furthermore, the inclined wedge is provided with a side presser nitrogen cylinder for supporting the side presser and providing return power for the side presser, and a presser limit block for sliding limit of the side presser; the outer periphery of the side presser is provided with a side presser guide plate that abuts against the inside of the inclined wedge; and the inclined wedge is also provided with a presser safety screw.
[0010] Furthermore, the inclined wedge is provided with an inclined wedge safety cover plate installed on the upper die seat; the inclined wedge is provided with a return nitrogen cylinder located between the inclined wedge and the upper die seat and used for the return of the inclined wedge; the inner surface of the upper die seat is provided with an inclined wedge guide plate for guiding and lubricating the inclined wedge when the inclined wedge slides; the upper die seat is provided with side shaping pressure plates located on both sides of the inclined wedge for limiting the inclined wedge from its movement range; the upper die seat is also provided with a side shaping limit part for limiting the wedging of the inclined wedge and a inclined wedge return limit block for limiting the return of the inclined wedge.
[0011] Furthermore, the driving plunger is supported in the lower die base by a driving nitrogen cylinder, and a driving pad for contacting the driving nitrogen cylinder is provided at the bottom of the driving plunger; a driving cover is provided on the lower die base, and a safety pad is provided on the driving plunger, and the lower surface of the driving cover abuts against the upper surface of the safety pad before the driving plunger is pressed down by the upper die base; both sides of the driving plunger are provided with plunger guide guide plates for guiding the driving plunger when it slides relative to the lower die base; the upper die base is provided with a driving seat, and a contact pad and a buffer block for contacting the driving seat are provided at the top of the driving plunger; a driving guide plate is provided at the bottom end of the driving plunger on the side facing the pulley, and a driven guide plate corresponding to the driving guide plate is provided at the top end of the pulley on the side facing the driving plunger.
[0012] Furthermore, the inner surface of the lower die base is provided with a plurality of pulley support guide plates, and the plurality of pulley support guide plates are divided into two rows along the sliding direction of the pulley and are arranged at intervals, and the pulley is supported on the lower die base by the two rows of pulley support guide plates; the pulley is respectively provided with pulley guide guide plates matching the inner wall surface of the lower die base along the two sides perpendicular to its sliding direction, and the pulley is provided with a movable punch guide plate for driving the movable punch on the inclined surface of one side close to the movable punch on the two sides perpendicular to its sliding direction, and the movable punch is provided with a pulley punch guide plate corresponding to the movable punch guide plate; a first fixed punch guide plate abutting against the fixed punch is provided on the top of the pulley; a pulley return nitrogen cylinder for returning the pulley is installed on the side of the pulley away from the driving insert, and a pulley nitrogen cylinder pad matching the pulley return nitrogen cylinder and used for limiting the pulley is provided on the lower die base.
[0013] Furthermore, a second fixed punch guide plate abutting against the fixed punch is provided at the top of the movable punch, a first movable punch guide plate abutting against the lower die seat is provided at the bottom of the movable punch, and second movable punch guide plates abutting against the lower die seat are respectively provided on both end faces of the movable punch; a movable punch cover plate for limiting the movable punch from departing from its motion range is provided on the lower die seat; a movable punch V-shaped groove body is also provided at the bottom of the movable punch, and the lower die seat is provided with a punch V-shaped guide plate corresponding to the movable punch V-shaped groove body; a punch return nitrogen cylinder for returning the movable punch is also provided at the bottom of the movable punch, and a punch return nitrogen cylinder pad cooperating with the punch return nitrogen cylinder and used for limiting the movable punch is provided on the lower die seat.
[0014] Furthermore, the number of the movable punch V-shaped groove bodies and the punch V-shaped guide plates are both two, and the two movable punch V-shaped groove bodies and the two punch V-shaped guide plates correspond to each other one by one.
[0015] The beneficial effects of the body panel side shaping mold provided by the utility model are as follows: compared with the prior art, the body panel side shaping mold proposed by the utility model, through the positive presser installed in the upper die seat and the fixed punch corresponding to the positive presser installed in the lower die seat, presses the unshaped area of the workpiece during the side shaping process of the body panel, thereby achieving the purpose of ensuring the surface quality; the material flow in the side shaping area is controlled by arranging a side presser in the inclined wedge component, thereby achieving the purpose of ensuring product quality and dimensional accuracy; at the same time, by arranging an anti-side seat and an anti-side guide plate, the lateral force of the side shaping is directly transmitted and offset to the upper die seat, which eliminates the lateral force while avoiding the unstable factors caused by the activity error of the movable mechanism, thereby effectively ensuring the stability of the product, and finally achieving the quality of the processed product, dimensional accuracy and product stability can be guaranteed at the same time.
[0016] Other advantages of the present invention and the technical effects of the preferred embodiments will be further described in the following specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0018] Figure 1 It is a cross-sectional schematic diagram of a side shaping mold for a vehicle body panel provided by an embodiment of the utility model;
[0019] Figure 2 It is a three-dimensional schematic diagram of a side shaping assembly provided by an embodiment of the utility model;
[0020] Figure 3 It is a three-dimensional schematic diagram of an upper die seat (part) provided in an embodiment of the utility model;
[0021] Figure 4 It is a three-dimensional schematic diagram of an inclined wedge provided in an embodiment of the utility model;
[0022] Figure 5 It is a plan view of the side press provided by the embodiment of the utility model;
[0023] Figure 6 It is a plan view of the lower die base provided by the embodiment of the utility model;
[0024] Figure 7 It is a three-dimensional schematic diagram of a pulley provided by an embodiment of the utility model;
[0025] Figure 8 It is a first plan view of the movable punch provided by the embodiment of the utility model;
[0026] Fig. 9 It is a second plan view of the movable punch provided by the embodiment of the utility model;
[0027] Fig.10 It is a three-dimensional schematic diagram of a driving blade provided by an embodiment of the utility model.
[0028] Among them, the reference numerals in the figure are:
[0029] 10: Positive pressure feeder
[0030] 20: Upper die seat 21: Driving seat 22: Side shaping plate
[0031] 23: Angle wedge guide plate 24: Return limit block 25: Anti-side seat
[0032] 26: Side shaping limiter
[0033] 30: Angle wedge 311: Nitrogen cylinder for side presser 312: Side pin for side presser 313: Pressing limit block 314: Side shaping knife block 315: Side shaping guide plate
[0034] 316: Safety screw for press 317: Side guide plate 318: Wedge return nitrogen cylinder 319: Angle wedge safety cover
[0035] 40: Side press 41: Side press balance block 42: Side press guide
[0036] 50: Lower die base 510: Driving cover plate 511: Driving return nitrogen cylinder 512: driving limit block 513: movable punch cover plate 514: punch return nitrogen cylinder pad
[0037] 515: Side shaping guide plate 516: Side shaping drive guide rail 517: Punch V-shaped guide plate 518: Pulley nitrogen cylinder pad 519: Pulley support guide plate 520: Pulley cover plate
[0038] 521: Pulley return limit block
[0039] 60: pulley 61: first fixed punch guide plate 62: driven guide plate
[0040] 63: movable punch guide plate 64: pulley guide plate 65: pulley return nitrogen cylinder
[0041] 70: movable punch 71: movable punch working surface 72: second movable punch guide plate
[0042] 73: Punch return nitrogen cylinder 74: First movable punch guide plate 75: Movable punch V-shaped groove
[0043] 76: Pulley punch guide 77: Second fixed punch guide
[0044] 80: driving blade 81: abutment pad 82: safety pad
[0045] 83: driving pad 84: driving guide plate 85: inserting knife guide plate 86: buffer block
[0046] 90: Fixed punch 00: Process part DETAILED DESCRIPTION
[0047] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0048] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features.
[0049] It should be understood that the terms "upper", "lower", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0050] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0051] In addition, in the description of the present invention, “plurality” means two or more than two, unless otherwise clearly and specifically defined.
[0052] like Figures 1 to 10 The figure shows a preferred embodiment of the present invention.
[0053] The embodiment provides a side shaping mold for a vehicle body panel, comprising an upper mold base 20 and a lower mold base 50 that cooperate with each other, and a side shaping component located between the upper mold base 20 and the lower mold base 50; see Figure 1 A positive presser 10 is installed in the upper die base 20, and a fixed punch 90 corresponding to the positive presser 10 is installed in the lower die base 50. The positive presser 10 installed in the upper die base 20 and the fixed punch 90 installed in the lower die base 50 corresponding to the positive presser 10 can press the unshaped area of the workpiece during the side shaping process of the body cover to achieve the purpose of ensuring the surface quality.
[0054] In this embodiment, the side shaping assembly includes an inclined wedge 30 mounted on the upper die base 20, a side presser 40 mounted in the inclined wedge 30, and a driving insert 80, a pulley 60 and a movable punch 70 respectively mounted on the lower die base 50; wherein, please refer to Figure 2 The driving insert 80 is located on one side of the pulley 60 and is used to drive the pulley 60 to slide along its sliding direction after being pressed down by the upper die holder 20 to push the movable punch 70 upward to a target position that matches the fixed punch 90, such as Figure 2 As shown, after the driving insert 80 is pressed down by the upper die base 20, it will slide downward relative to the lower die base 50. The sliding direction of the pulley 60 is the direction A. The pulley 60 pushes the movable punch 70 to slide upward obliquely. The oblique upward sliding can be understood as follows Figure 1 The sliding direction shown is upward to the right, and of course it can be set to other sliding directions according to actual conditions; the side shaping blade 314 is fixedly connected to the inclined wedge 30, such as Figure 4 As shown, the side presser 40 is arranged around the outer periphery of the side shaping knife block 314 and can slide relative to the side shaping knife block 314; the bottom of the inclined wedge 30 is provided with a side shaping guide plate 315 which can abut against the lower die seat 50 after the inclined wedge 30 is pressed down by the upper die seat 20, so that the inclined wedge 30 and the side presser 40 can slide downward relative to the lower die seat 50 until the side presser 40 and the side shaping knife block 314 are matched with the movable punch 70 at the target position in sequence, and the material flow in the side shaping area is controlled by arranging the side presser 40 in the inclined wedge 30 component, so as to achieve the purpose of ensuring product quality and dimensional accuracy; further, the upper die seat An anti-side seat 25 is provided between the positive press 10 and the inclined wedge 30, and an anti-side guide plate 317 is provided on the top of the inclined wedge 30, which abuts against the anti-side seat 25 to eliminate the lateral force while the side shaping knife block 314 cooperates with the movable punch 70 for side shaping; by providing the anti-side seat 25 and the anti-side guide plate 317, the lateral force of the side shaping is directly transmitted to and offset on the upper die seat 20, and while eliminating the lateral force, the unstable factors caused by the activity error of the movable mechanism are also avoided, and avoiding the movement of parts can ensure the consistency and stability of the product, and finally the quality, dimensional accuracy and product stability of the processed product can be guaranteed at the same time.
[0055] In one embodiment of the present invention, please refer to Figure 1 The top of the end of the inclined wedge 30 close to the side shaping blade block 314 is formed with a first extension portion, and the side prevention guide plate 317 is fixedly installed on the first extension portion; the side prevention seat 25 has a second extension portion and an abutment portion connected to the outer end of the second extension portion and used to abut against the side prevention guide plate 317 to eliminate the lateral force; Figure 1 As shown, the abutment portion can extend downward away from the second extension portion and obliquely toward the side guide plate 317. This structure is simple and reasonably arranged, and can effectively transmit and offset the lateral force of the side shaping directly to the upper mold base 20.
[0056] In one embodiment of the present invention, please refer to Figure 1 A groove is formed on the outer end surface of the first extension portion, and the side-preventing guide plate 317 is embedded in the groove and the thickness of the side-preventing guide plate 317 is greater than the depth of the groove. This structure facilitates the fixing of the side-preventing guide plate 317. Figure 1 The groove body may be provided with a step portion, and the step portion may be provided on a side of the outer end surface of the first extension portion away from the side shaping blade block 314, so that the side guide plate 317 can transmit force more reliably.
[0057] In one embodiment of the present invention, please refer to Figure 4 A V-shaped groove is formed on the outer end surface of the side shaping guide plate 315, and a side shaping driving guide rail 516 corresponding to the side shaping guide plate 315 is fixedly installed on the lower die seat 50, and the side shaping driving guide rail 516 has a V-shaped sliding portion adapted to the V-shaped groove; by providing the V-shaped groove and the V-shaped sliding portion, the inclined wedge 30 can be accurately positioned, ensuring that the relative sliding process between the inclined wedge 30 and the lower die seat 50 is more stable and reliable; Figure 6 As shown, a plurality of side shaping guide plates 515 may also be provided on the lower die base 50 to support and guide the wedge so that the wedge can move more smoothly as expected.
[0058] In one embodiment of the present invention, please refer to Figure 4 The side presser nitrogen cylinder 311 for supporting the side presser 40 and providing return power for the side presser 40 and a presser limit block 313 for sliding limit of the side presser 40 are provided in the inclined wedge 30. The side presser nitrogen cylinder 311 provides return power, and the limit block 313 installed and fixed inside the inclined wedge 30 can play a limiting role when the side presser 40 moves relative to the inclined wedge 30. Figure 4 As shown, the side presser 40 is supported inside the slanted wedge 30 by the side presser nitrogen cylinder 311, and is fixed in the designated area by the side presser side pin 312; the outer periphery of the side presser 40 is provided with a side presser guide plate 42 which abuts against the inside of the slanted wedge 30, and the side presser guide plate 42 installed around plays a guiding role when relative movement occurs with the slanted wedge 30; the slanted wedge 30 is also provided with a presser safety screw 316, and the slanted wedge safety screw 319 installed and fixed on the slanted wedge 30 plays a safety role; at the same time, as shown Figure 5 As shown, side presser balancing blocks 41 are also provided on the left and right sides of the side presser 40 to cooperate with the internal components of the inclined wedge 30 to achieve balance and stability during the movement of the side presser 40.
[0059] In one embodiment of the present invention, please continue to refer to Figure 4The cam 30 is provided with a cam safety cover plate 319 installed on the upper die base 20, that is, the cam 30 is installed on the upper die base 20 through the cam safety cover plate 319; the cam 30 is provided with a return nitrogen cylinder located between the cam 30 and the upper die base 20 and used for the return of the cam 30, and the return nitrogen cylinder 321 installed on the cam 30 provides the return power; the inner surface of the upper die base 20 is provided with a cam for guiding and lubricating the cam 30 when the cam 30 slides. The upper die base 20 is provided with a side shaping pressure plate 22 located on both sides of the angular wedge 30 for limiting the angular wedge 30 from its movement range; the upper die base 20 is also provided with a side shaping limiter 26 for limiting the wedging position of the angular wedge 30 and a angular wedge return limiter 24 for limiting the return position of the angular wedge 30, that is, the angular wedge return limiter 24 and the side shaping limiter 26 installed on the upper die base 20 play a limiting role in the side shaping movement and return process respectively.
[0060] In one embodiment of the present invention, please refer to Figure 2 and Fig. 9 The driving insert 80 is supported in the lower die base 50 by the driving nitrogen cylinder, and a driving pad 83 for contacting the driving nitrogen cylinder is provided at the bottom of the driving insert 80; a driving cover plate 510 is provided on the lower die base 50, and a safety pad 82 is provided on the driving insert 80. The lower surface of the driving cover plate 510 and the upper surface of the safety pad 82 abut against each other before the driving insert 80 is pressed down by the upper die base 20. In this way, the driving cover plate 510 and the safety pad 82 fixed on the lower die base 50 can play a role in safety limiting; insert guide plates 85 are provided on both sides of the driving insert 80 for guiding the driving insert 80 when it slides relative to the lower die base 50; Figure 3 As shown, the upper die seat 20 is provided with a driving seat 21, and the top of the driving insert 80 is provided with an abutting pad 81 and a buffer block 86 for contacting the driving seat 21. The abutting pad 81 and the buffer block 86 on the upper side are in contact with the driving seat 21, both of which are to prevent the driving insert 80 from being damaged after long-term work, reduce the loss rate, and increase its service life; the bottom end of the driving insert 80 facing the pulley 60 is provided with a driving guide plate 84, and the top end of the pulley 60 facing the driving insert 80 is provided with a driven guide plate 62 corresponding to the driving guide plate 84. The two cooperate in movement to play the role of driving the pulley 60 to move; as shown in FIG. Figure 6 As shown, a driving limit block 512 is also provided on the lower die base 50 for driving the inserting knife 80 to limit its position.
[0061] In one embodiment of the present invention, please refer to Figure 6 and Figure 7The inner surface of the lower die base 50 is provided with a plurality of pulley support guide plates 519, and the plurality of pulley support guide plates 519 are evenly divided into two rows along the sliding direction of the pulley 60 and are arranged at intervals. The pulley 60 is supported on the lower die base 50 by the two rows of pulley support guide plates 519, and the pulley 60 is supported on the lower die base 50 by the pulley support guide plates 519 installed and fixed on the lower die base 50, and completes the reciprocating movement between the pulley and the lower die base 50 under the guidance of the pulley support guide plates 519 on both sides; the pulley 60 is provided with pulley guide guide plates 64 that match the inner wall surface of the lower die base 50 along both sides perpendicular to its sliding direction; the pulley 60 is provided with a pulley guide plate 64 that matches the inner wall surface of the lower die base 50 on one side inclined surface close to the movable punch 70 along both sides perpendicular to its sliding direction. A movable punch guide plate 63 drives the movable punch 70, and a pulley punch guide plate 76 corresponding to the movable punch guide plate 63 is provided on the movable punch 70; a first fixed punch guide plate 61 abutting against the fixed punch 90 is provided on the top of the pulley 60; a pulley return nitrogen cylinder 65 for the return of the pulley 60 is installed on the side of the pulley 60 away from the driving insert 80, and a pulley nitrogen cylinder pad 518 cooperating with the pulley return nitrogen cylinder 65 and used for limiting the pulley 60 is provided on the lower die base 50; a pulley cover plate 520 for preventing the pulley 60 from leaving the sliding area is also provided on the lower die base 50; at the same time, a pulley return limit block 521 for limiting the return of the pulley 60 is also provided on the lower die base 50 (only the approximate position is shown in the figure).
[0062] In one embodiment of the present invention, please refer to Figure 8 and Fig. 9 The top of the movable punch 70 is provided with a second fixed punch guide plate 77 that abuts against the fixed punch 90, the bottom of the movable punch 70 is provided with a first movable punch guide plate 74 that abuts against the lower die seat 50, and the end surfaces of both ends of the movable punch 70 are respectively provided with second movable punch guide plates 72 that abut against the lower die seat 50, so that the movable punch 70 can slide relatively stably relative to the adjacent mold components; the lower die seat 50 is provided with a movable punch cover plate 513 for limiting the movable punch 70 from leaving its range of motion, so as to further improve the movable punch 70. Movement stability and safety; the bottom of the movable punch 70 is also provided with a movable punch V-shaped groove 75, and the lower die base 50 is provided with a punch V-shaped guide plate 517 corresponding to the movable punch V-shaped groove 75. Similarly, this structure can ensure that the movable punch 70 is accurately positioned during the movement process, and the movement stability is better; the bottom of the movable punch 70 is also provided with a punch return nitrogen cylinder 73 for the return of the movable punch 70, and the lower die base 50 is provided with a punch return nitrogen cylinder pad 514 that cooperates with the punch return nitrogen cylinder 73 and is used to limit the movable punch 70; Figure 8 A movable punch working surface 71 is also shown as one of the embodiments.
[0063] In one embodiment of the present invention, please refer to Figure 6 and Figure 7 There are two movable punch V-shaped grooves 75 and two punch V-shaped guide plates 517, and the two movable punch V-shaped grooves 75 and the two punch V-shaped guide plates 517 correspond to each other one by one, which saves costs and makes the movable punch 70 more stable and reliable when sliding relative to the lower die base 50.
[0064] In one embodiment of the present invention, the movement process of the body panel side shaping mold may be:
[0065] Side shaping movement: The upper slide of the equipment drives the upper die seat 20 downward, and the upper die seat 20 drives the positive press 10, the wedge 30 and the side press 40 downward at the same time. The driving seat 21 first contacts the abutment pad 81 and the buffer block 86, and prompts the driving insert 80 to move downward together. In this process, the driving return nitrogen cylinder 511 is gradually pressed and compressed, and the driving guide plate 84 gradually contacts the driven guide plate 62 to move relative to drive the pulley 60 to move forward. As the movement continues, the movable punch guide plate 63 contacts the pulley punch guide plate 76 and moves relative to drive the movable punch 70 to move in the specified direction. When the punch return nitrogen cylinder 73 contacts the punch return nitrogen cylinder pad 514 and is compressed to its designed stroke, the movable punch 70 stops moving. At this time, the movable punch 70 and the fixed punch 90 are perfectly spliced and the shaping conditions are met. At the same time, as the movement continues, the pulley return nitrogen cylinder 65 contacts the pulley nitrogen cylinder pad 518 and is compressed to its designed stroke, and the pulley 60 stops moving. The drive return nitrogen cylinder 511 also contacts the drive pad 83 and is compressed to its designed stroke, and the drive insert 80 stops moving. As the upper slider of the equipment continues to descend, the positive presser 10 contacts and compresses the fixed punch 90, and further, the inclined wedge 30 contacts the inclined wedge guide plate 23. At the same time, the V-shaped groove of the side shaping guide plate 315 also contacts the corresponding V-shaped sliding part of the lower die seat 50 to drive the inclined wedge 30 to move in the specified direction. The side presser nitrogen cylinder 311 contacts and gradually compresses the side shaping limit block 26. As the movement proceeds, the side presser 40 contacts the movable punch 70, and the side presser nitrogen cylinder 311 is pressurized and compressed. As the movement continues, the side shaping knife block 314 contacts the movable punch 70 and reaches the bottom to complete the shaping work. At the same time, the side presser nitrogen cylinder 311 and the inclined wedge return nitrogen cylinder 318 are compressed to the designed stroke to stop moving. The lower slider of the equipment reaches the bottom dead center, and the entire movement ends. When the side presser 40 is in contact with and pressurized by the movable punch 70, the material flow of the process part 00 during the side shaping process is always effectively controlled to ensure the quality and dimensional accuracy. At the same time, when the side shaping knife block 314 is in contact with the movable punch 70, the side guide plate 317 is in contact with the side seat 25 on the upper die seat 20 and moves relative to each other, so that the lateral force caused by the contact between the side shaping knife block 314 and the movable punch 70 is directly transmitted to the die seat and offset, effectively ensuring the stability of the gap between the side shaping knife block 314 and the movable punch 70, thereby achieving the purpose of stable surface quality and precision of the process part 00. During this process, it is worth noting that when the side presser 40 presses the workpiece and the side shaping knife block 314 contacts the movable punch 70, the side guide plate 317 contacts the side seat 25 at the same time and completes the relative movement synchronously, so as to directly transmit and offset the lateral force generated in the side shaping process to the die base, thereby solving the problem of part fluctuation caused by the unstable gap between the side shaping knife block 314 and the movable punch 70 caused by the lateral force, thereby achieving the purpose of ensuring the quality, precision and stability of the parts.
[0066] Return movement: As the upper die seat 20 is driven back by the slide block on the equipment, the side shaping knife block 314 is separated from the movable punch 70, the inclined wedge return nitrogen cylinder 318 releases pressure to drive the inclined wedge 30 to return, and the side presser nitrogen cylinder 311 releases pressure to drive the side presser 40 to return, and stops returning when they reach the natural state. At the same time, as the upper die seat 20 continues to retreat, the drive seat 21 gradually separates from the drive insert 80, and the drive return nitrogen cylinder 511 releases pressure to make the drive insert 80 return. As the movement continues, the pulley 60 returns and continues to return under the drive of the pulley return nitrogen cylinder 65, and the return of the pulley 60 also drives the return of the movable punch 70, and at the same time, the movable punch 70 continues to return under the drive of the punch return nitrogen cylinder 73, until all return nitrogen cylinders reach the natural state and stop returning.
[0067] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the claims of the present invention.
Claims
1. A side shaping mold for a vehicle body panel, characterized in that: The invention comprises an upper die seat and a lower die seat which cooperate with each other, and a side shaping assembly located between the upper die seat and the lower die seat; a positive presser is installed in the upper die seat, and a fixed punch corresponding to the positive presser is installed in the lower die seat; the side shaping assembly comprises an inclined wedge installed on the upper die seat, a side presser installed in the inclined wedge, and a driving insert, a pulley and a movable punch respectively installed on the lower die seat; the driving insert is located on one side of the pulley, and is used to drive the pulley to slide along its sliding direction after being pressed down by the upper die seat so as to push the movable punch obliquely upward to a target position that cooperates with the fixed punch; A side shaping blade block is fixedly connected inside the inclined wedge, and the side material presser is arranged around the outer periphery of the side shaping blade block and can slide relative to the side shaping blade block; The bottom of the inclined wedge is provided with a side shaping guide plate which can abut against the lower die seat after the inclined wedge is pressed down by the upper die seat, so that the inclined wedge and the side presser can slide downward relative to the lower die seat until the side presser and the side shaping knife block are matched with the movable punch at the target position in sequence; The upper die seat is provided with an anti-side seat between the positive press and the inclined wedge, and the top of the inclined wedge is provided with an anti-side guide plate which abuts against the anti-side seat to eliminate lateral force when the side shaping knife block cooperates with the movable punch for side shaping.
2. The body panel side shaping mold according to claim 1, characterized in that: A first extension portion is formed on the top of one end of the inclined wedge close to the side shaping blade block, and the anti-side guide plate is fixedly installed on the first extension portion; the anti-side seat has a second extension portion and an abutment portion connected to the outer end of the second extension portion and used to abut against the anti-side guide plate to eliminate lateral force.
3. The body panel side shaping mold according to claim 2, characterized in that: A groove body is formed on the outer end surface of the first extension portion, the anti-side guide plate is embedded in the groove body, and the thickness of the anti-side guide plate is greater than the depth of the groove body.
4. The vehicle body panel side shaping die according to any one of claims 1 to 3, characterized in that: A V-shaped slide groove is formed on the outer end surface of the side shaping guide plate, and a side shaping drive guide rail corresponding to the side shaping guide plate is fixedly installed on the lower mold base, and the side shaping drive guide rail has a V-shaped sliding portion adapted to the V-shaped slide groove.
5. The vehicle body panel side shaping die according to any one of claims 1 to 3, characterized in that: The inclined wedge is provided with a side presser nitrogen cylinder for supporting the side presser and providing return power for the side presser, and a presser limit block for sliding limit of the side presser; the outer periphery of the side presser is provided with a side presser guide plate that abuts against the inside of the inclined wedge; the inclined wedge is also provided with a presser safety screw.
6. The vehicle body panel side shaping mold according to any one of claims 1 to 3, characterized in that: The inclined wedge is provided with an inclined wedge safety cover plate installed on the upper die seat; the inclined wedge is provided with a return nitrogen cylinder located between the inclined wedge and the upper die seat and used for the return of the inclined wedge; the inner surface of the upper die seat is provided with an inclined wedge guide plate for guiding and lubricating the inclined wedge when the inclined wedge slides; the upper die seat is provided with side shaping pressure plates located on both sides of the inclined wedge for limiting the inclined wedge from its movement range; the upper die seat is also provided with a side shaping limiter for limiting the wedging of the inclined wedge and an inclined wedge return limiter block for limiting the return of the inclined wedge.
7. The vehicle body panel side shaping die according to any one of claims 1 to 3, characterized in that: The driving plunger is supported in the lower die seat by a driving nitrogen cylinder, and a driving pad for contacting the driving nitrogen cylinder is provided at the bottom of the driving plunger; a driving cover is provided on the lower die seat, and a safety pad is provided on the driving plunger, and the lower surface of the driving cover abuts against the upper surface of the safety pad before the driving plunger is pressed down by the upper die seat; both sides of the driving plunger are provided with plunger guide guide plates for guiding the driving plunger when it slides relative to the lower die seat; the upper die seat is provided with a driving seat, and a contact pad and a buffer block for contacting the driving seat are provided on the top of the driving plunger; a driving guide plate is provided at the bottom end of the driving plunger on the side facing the pulley, and a driven guide plate corresponding to the driving guide plate is provided at the top end of the pulley on the side facing the driving plunger.
8. The vehicle body panel side shaping die according to any one of claims 1 to 3, characterized in that: The inner surface of the lower die seat is provided with a plurality of pulley support guide plates, the plurality of pulley support guide plates are divided into two rows along the sliding direction of the pulley and are arranged at intervals, and the pulley is supported on the lower die seat by the two rows of pulley support guide plates; the pulley is respectively provided with pulley guide guide plates matching the inner wall surface of the lower die seat along the two sides perpendicular to its sliding direction, and the pulley is provided with a movable punch guide plate for driving the movable punch on the inclined surface of one side close to the movable punch on the two sides perpendicular to its sliding direction, and the movable punch is provided with a pulley punch guide plate corresponding to the movable punch guide plate; a first fixed punch guide plate abutting against the fixed punch is provided on the top of the pulley; a pulley return nitrogen cylinder for returning the pulley is installed on the side of the pulley away from the driving insert, and a pulley nitrogen cylinder pad matching the pulley return nitrogen cylinder and used for limiting the pulley is provided on the lower die seat.
9. The vehicle body panel side shaping die according to any one of claims 1 to 3, characterized in that: The top of the movable punch is provided with a second fixed punch guide plate that abuts against the fixed punch, the bottom of the movable punch is provided with a first movable punch guide plate that abuts against the lower die seat, and the end surfaces of both ends of the movable punch are respectively provided with second movable punch guide plates that abut against the lower die seat; the lower die seat is provided with a movable punch cover plate for limiting the movable punch from being out of its movement range; the bottom of the movable punch is also provided with a movable punch V-shaped groove body, and the lower die seat is provided with a punch V-shaped guide plate corresponding to the movable punch V-shaped groove body; the bottom of the movable punch is also provided with a punch return nitrogen cylinder for returning the movable punch, and the lower die seat is provided with a punch return nitrogen cylinder pad that cooperates with the punch return nitrogen cylinder and is used to limit the movable punch.
10. The body panel side shaping mold according to claim 9, characterized in that: The number of the movable punch V-shaped groove bodies and the punch V-shaped guide plates are both two, and the two movable punch V-shaped groove bodies and the two punch V-shaped guide plates correspond to each other one by one.