Powder flattening device

By designing a powder flattening device including a vibrator and a rocking platform assembly, the problem of uneven powder flattening in traditional methods is solved, and uniform flattening of superhard material powder and product quality are achieved.

CN222519985UActive Publication Date: 2025-02-25TIANJIN YUANDONG HENGJIA NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421204364.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-02-25
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

Traditional powder leveling methods may lead to uneven powder leveling, affecting the uniformity of superhard materials and the performance of the final product.

Method used

A powder leveling device is designed, including a pillar, a shaking stand assembly, a metal cup and a vibrator. Vibration is generated by a vibrator, causing the shaker assembly to vibrate, so that the superhard material powder in the metal cup is evenly spread flat at the lower end of the alloy sheet.

Benefits of technology

It realizes uniform flattening of superhard material powder on alloy sheets, improves product quality, is simple in structure, convenient in operation and high efficiency, and is suitable for powder metallurgy.

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Abstract

The utility model relates to the technical field of powder metallurgy, and discloses a powder flattening device which comprises a supporting column, a shaking table assembly is connected to the upper end of the supporting column, a metal cup is arranged at the upper end of the shaking table assembly, superhard material powder is arranged in the metal cup, an alloy sheet is arranged at the upper end of the superhard material powder, and a vibrator is installed on one side of the lower end of the shaking table assembly. According to the utility model, the shaking table assembly is vibrated through the vibrator, so that superhard material powder in the metal cup is uniformly spread at the lower end of the alloy sheet, the shaking table assembly is vibrated through the vibration generated by the vibrator, and the superhard material powder can be uniformly spread on the alloy sheet; the device is simple in structure, convenient to operate and high in efficiency, can be widely applied to the field of powder metallurgy, improves the product quality and reduces the production cost.
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Description

Technical Field

[0001] The utility model belongs to the technical field of powder metallurgy, in particular to a powder flattening device. Background Art

[0002] In the powder metallurgy process, uniform leveling of superhard material powder is crucial to improving product quality and performance.

[0003] The traditional powder flattening method is to flatten the powder on an alloy sheet by rolling it and then sintering it. This method may cause uneven powder flattening and affect the uniformity of the superhard material of the final product. Therefore, developing a simple, efficient and evenly distributed powder flattening device is of great significance to improving the performance of superhard material products. Utility Model Content

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a powder flattening device, which effectively solves the problems raised in the above background.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a powder flattening device, comprising a pillar, wherein the upper end of the pillar is connected to a shaking table assembly, a metal cup is provided at the upper end of the shaking table assembly, superhard material powder is provided inside the metal cup, an alloy sheet is provided at the upper end of the superhard material powder, and a vibrator is installed on one side of the lower end of the shaking table assembly, and the shaking table assembly is vibrated by the vibrator so that the superhard material powder in the metal cup is evenly spread on the lower end of the alloy sheet.

[0006] Preferably, the shaking table assembly includes a tray, the upper end of the tray is connected to a cover plate, one side end of the tray is connected to a shell, a worm is rotatably connected inside the shell, and the upper end of the worm extends to the top of the shell and is connected to a handle.

[0007] Preferably, one end of the shell is rotatably connected to a bidirectional screw rod, one end of the bidirectional screw rod extends to one side of the shell and is rotatably connected to the inner wall of the tray, one end of the bidirectional screw rod extends to the inside of the shell and is connected to a worm wheel, and the worm wheel is meshed with the worm.

[0008] Preferably, movable blocks are symmetrically threaded on both sides of the surface of the bidirectional screw rod, connecting rods are rotatably connected on both sides of the movable blocks, one end of the connecting rods on both sides is rotatably connected to cross plates, the upper ends of the cross plates on both sides are connected to clamping parts, and both sides of the lower ends of the cross plates are connected to positioning blocks, and a smooth rod is provided inside the positioning block, which is connected to the inner wall of the tray.

[0009] Preferably, the clamping member comprises a support rod connected to the transverse plate, an upper side of the support rod is symmetrically provided with an adjustment groove, one side of the adjustment groove is provided with a clamping block, and the clamping block is threadedly locked by a bolt passing through the adjustment groove.

[0010] Preferably, movable grooves are provided at the upper ends of the cover plates corresponding to where the support rods pass through.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. The utility model generates vibrations through a vibrating machine, thereby causing the shaking table assembly to vibrate, so as to achieve uniform spreading of superhard material powder on the alloy sheet. The device has a simple structure, convenient operation and high efficiency, and can be widely used in the field of powder metallurgy to improve product quality and reduce production costs.

[0013] 2. This new type of device is equipped with a shaking table assembly. The handle is turned to drive the worm and the worm wheel to engage. Then the bidirectional lead screw rotates to drive the movable block to move. Driven by the connecting rod, the cross plate drives the clamping part to clamp or release the metal cup, so that the superhard material powder and the alloy sheet can be quickly operated when they are spread flat, so as to fix or remove the metal cup. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0015] In the attached picture:

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the clamping and fixing structure of the metal cup of the utility model;

[0018] Figure 3 This is a structural schematic diagram of the shaking table assembly of the utility model;

[0019] Figure 4 This is a schematic diagram of the driving structure of the clamping member of the utility model;

[0020] In the figure: 1. pillar; 2. shaking table assembly; 201. tray; 202. cover plate; 203. shell; 204. worm; 205. handle; 206. bidirectional screw; 207. worm wheel; 208. movable block; 209. connecting rod; 210. cross plate; 211. clamping piece; 2111. support rod; 2112. adjustment slot; 2113. clamping block; 2114. bolt; 212. positioning block; 213. bare rod; 214. movable slot; 3. metal cup; 4. vibrator. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0022] Embodiment 1, by Figure 1-Figure 4 The utility model includes a pillar 1, the upper end of the pillar 1 is connected to a shaking table assembly 2, the upper end of the shaking table assembly 2 is provided with a metal cup 3, the metal cup 3 is provided with superhard material powder inside, the upper end of the superhard material powder is provided with an alloy sheet, and a vibrator 4 is installed on one side of the lower end of the shaking table assembly 2, and the shaking table assembly 2 is vibrated by the vibrator 4 so that the superhard material powder in the metal cup 3 is evenly spread on the lower end of the alloy sheet;

[0023] Specifically, the shaking table assembly 2 includes a tray 201, a cover plate 202 is connected to the upper end of the tray 201, a shell 203 is connected to one side end of the tray 201, a worm 204 is rotatably connected inside the shell 203, and the upper end of the worm 204 extends to the upper side of the shell 203 and is connected to a handle 205;

[0024] One end of the housing 203 is rotatably connected to a bidirectional screw rod 206, one end of the bidirectional screw rod 206 extends to one side of the housing 203 and is rotatably connected to the inner wall of the tray 201, one end of the bidirectional screw rod 206 extends to the inside of the housing 203 and is connected to a worm wheel 207, and the worm wheel 207 is meshed with the worm 204;

[0025] Both sides of the surface of the bidirectional screw rod 206 are symmetrically threaded with movable blocks 208, both sides of the movable blocks 208 are rotatably connected with connecting rods 209, one end of the connecting rods 209 on both sides are rotatably connected with cross plates 210, the upper ends of the cross plates 210 on both sides are connected with clamping pieces 211, and both sides of the lower ends of the cross plates 210 are connected with positioning blocks 212, and the positioning blocks 212 are penetrated by a light rod 213, and the light rod 213 is connected to the inner wall of the tray 201;

[0026] The clamping member 211 includes a support rod 2111 connected to the horizontal plate 210, an adjusting groove 2112 is symmetrically opened on one side of the upper part of the support rod 2111, a clamping block 2113 is provided on one side of the adjusting groove 2112, and the clamping block 2113 is threadedly locked by a bolt 2114 passing through the adjusting groove 2112;

[0027] The upper end of the cover plate 202 is provided with movable grooves 214 corresponding to the penetration positions of the support rods 2111 .

[0028] Working principle: When in use, place the sintering cup 3 between the clamping pieces 211 on the shaking table assembly 2, lay a layer of superhard material powder inside the metal cup 3, and then put in the alloy sheet. Preferably, the cross section of the alloy sheet is the same as or slightly larger than the cross section of the metal cup 3, and then fix the metal cup 3 with the clamping piece 211;

[0029] When clamping, the worm 204 is driven to rotate by rotating the handle 205, and the worm 204 is meshed with the worm wheel 207, so that the worm wheel 207 drives the bidirectional screw 206 to rotate. As the bidirectional screw 206 rotates, the movable block 208 on its surface moves along its axial direction, and the movable block 208 drives the connecting rods 209 on both sides to move, so that the horizontal plates 210 on both sides approach each other, and then the clamping parts 211 approach each other to clamp and fix the metal cup 3;

[0030] On the contrary, when the horizontal plates 210 on both sides are away from each other, the clamping member 211 releases the metal cup 3, making it easy to remove;

[0031] After the metal cup 3 is clamped and fixed, vibration is generated through the vibrator 4, which in turn causes the shaking table assembly 2 to vibrate. After a period of vibration, the superhard material powder at the bottom of the metal cup 3 can be evenly spread under the alloy sheet under the action of the vibration force. The metal cup 3 is then removed and sintered to combine the superhard material powder with the alloy sheet. The superhard material powder is evenly spread through such vibration, thereby improving product quality.

Claims

1. A powder flattening device, comprising a support (1), characterized in that: The upper end of the support (1) is connected to a shaking table assembly (2), the upper end of the shaking table assembly (2) is provided with a metal cup (3), superhard material powder is provided inside the metal cup (3), and an alloy sheet is provided on the upper end of the superhard material powder. A vibrator (4) is installed on one side of the lower end of the shaking table assembly (2), and the shaking table assembly (2) is vibrated by the vibrator (4) so ​​that the superhard material powder in the metal cup (3) is evenly spread on the lower end of the alloy sheet.

2. A powder flattening device according to claim 1, characterized in that: The shaking table assembly (2) comprises a tray (201), the upper end of the tray (201) is connected to a cover plate (202), one side end of the tray (201) is connected to a housing (203), a worm (204) is rotatably connected inside the housing (203), and the upper end of the worm (204) extends to the upper side of the housing (203) and is connected to a handle (205).

3. A powder flattening device according to claim 2, characterized in that: One end of the housing (203) is rotatably connected to a bidirectional screw rod (206), one end of the bidirectional screw rod (206) extends to one side of the housing (203) and is rotatably connected to the inner wall of the tray (201), one end of the bidirectional screw rod (206) extends to the inside of the housing (203) and is connected to a worm wheel (207), and the worm wheel (207) is meshed with the worm (204).

4. A powder flattening device according to claim 3, characterized in that: The two sides of the surface of the bidirectional screw rod (206) are symmetrically threaded with movable blocks (208), and the two sides of the movable block (208) are rotatably connected with connecting rods (209), and one end of the connecting rods (209) on both sides is rotatably connected with a cross plate (210), and the upper ends of the cross plates (210) on both sides are connected with clamping parts (211), and the lower ends of the cross plates (210) are connected with positioning blocks (212) on both sides, and the positioning block (212) is penetrated by a light rod (213), and the light rod (213) is connected to the inner wall of the tray (201).

5. A powder flattening device according to claim 4, characterized in that: The clamping member (211) comprises a support rod (2111) connected to the transverse plate (210); an adjustment groove (2112) is symmetrically provided on one side of the upper portion of the support rod (2111); a clamping block (2113) is provided on one side of the adjustment groove (2112); and the clamping block (2113) is thread-locked by passing a bolt (2114) through the adjustment groove (2112).

6. A powder flattening device according to claim 2, characterized in that: The upper end of the cover plate (202) is provided with a movable groove (214) at a position corresponding to the penetration of the support rod (2111).