Fixing tool for cutting steel pipe parts

By designing a fixed tool for steel pipe cutting, the steel pipe is fixed using the structure of the lower clamping block and the upper clamping block, and cutting it with a grinder, the problem of the cutting machine being put on multiple times during the oil pipe cutting process is solved, saving Machine tool production capacity and improve assembly efficiency.

CN222520084UActive Publication Date: 2025-02-25NANJING AVIS TRANSMISSION TECH
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Patent Information

Application Number
CN202421281624.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-02-25
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

During the oil pipe cutting process of the gear box, due to errors in the internal dimensions of the box, the oil pipe needs to be cut according to actual conditions, which requires the cutting machine to be processed multiple times, wasting machine tool production capacity and affecting assembly efficiency.

Method used

A fixed tool is designed to fix the steel pipe through the V-shaped notch and guide rail structure of the lower clamping block and the upper clamping block, and cut it with a grinding wheel, avoiding multiple processing on the cutting machine.

Benefits of technology

The cutting of steel pipes can be completed without a cutting machine, saving the processing cost of the machine tool, improving the assembly efficiency of the oil pipes, and reducing the cost of tooling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a fixing tool for cutting steel pipe parts, which is characterized in that a lower clamping block is fixed on a tool base, and the upper surface of the lower clamping block is provided with a V-shaped notch; the two guide rails are located on the two sides of the V-shaped notch of the lower clamping block, and the lower ends of the guide rails are fixed to the lower clamping block. The two guide rails penetrate through two guide rail through holes formed in the upper clamping block, a V-shaped notch is formed in the lower surface of the upper clamping block, and the V-shaped notch of the upper clamping block corresponds to the V-shaped notch of the lower clamping block in position. Two ends of the cross beam are welded on the guide rails on two sides; a through hole is formed in the center of the cross beam, and a round nut is welded above the through hole of the cross beam; the threaded part of the bolt is screwed in the round nut, the bolt penetrates through the through hole in the cross beam, and the lower end of the bolt abuts against the upper surface of the upper clamping block. According to the utility model, the steel pipe can be cut without being mounted on a cutting machine, so that the productivity of a machine tool is effectively saved.
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Description

Technical Field

[0001] The utility model relates to the field of tooling, in particular to a fixed tooling used for cutting steel pipe parts. Background Art

[0002] Wind power generation has developed rapidly in recent years due to its advantages of no pollution and low construction cost. The processing efficiency and quality of the internal parts of the gearbox play a vital role. The gear transmission process inside the gearbox cannot be separated from the lubrication of lubricating oil. Usually, many oil pipes are installed inside and outside the gearbox to ensure lubrication. There are various oil pipes used on the gearbox, and the lengths are different. Before installation, the oil pipes need to be cut into specified lengths according to the needs. Usually, the steel pipes are directly placed on the steel pipe cutting machine for processing. Due to the complex structure of the gearbox body and the direct casting of the inner cavity of the box body, there are certain errors in the size of the box body. Sometimes the oil pipe needs to be matched according to the actual situation inside the box body. The oil pipe sometimes only needs to be cut a few millimeters on the original basis, and it needs to be cut by the cutting machine for the second time. If it is sent to the cutting machine for cutting again, it will not only waste the production capacity of the cutting machine, but also affect the assembly efficiency of the oil pipe. Utility Model Content

[0003] The utility model provides a fixed tool for cutting steel pipe parts, which aims to solve the shortcomings of the prior art and achieve the cutting work of the steel pipe without the need for a cutting machine, thereby effectively saving the production capacity of the machine tool.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] A fixed tool for cutting steel pipe parts, characterized by:

[0006] The lower clamping block is fixed on the tooling base, and the upper surface of the lower clamping block has a V-shaped notch;

[0007] Two guide rails are located on both sides of the V-shaped notch of the lower clamping block, and the lower ends of the guide rails are fixed on the lower clamping block;

[0008] The two guide rails pass through the two guide rail through holes formed in the upper clamping block. A V-shaped notch is formed on the lower surface of the upper clamping block. The V-shaped notch of the upper clamping block corresponds to the V-shaped notch of the lower clamping block.

[0009] The two ends of the beam are welded to the guide rails on both sides; a through hole is opened in the center of the beam, and a round nut is welded above the through hole of the beam; the threaded part of the bolt is screwed into the round nut, the bolt passes through the through hole on the beam, and the lower end of the bolt hits the upper surface of the upper clamping block.

[0010] After the bolt passes through the installation through hole opened on the lower clamping block, it is screwed into the threaded hole opened at the corresponding position on the tooling base to fix the lower clamping block and the integral tooling base.

[0011] The lower clamping block is a square steel section. The upper plate of the lower clamping block is provided with guide rail holes symmetrically distributed with respect to the V-shaped notch. The guide rail passes through the guide rail holes of the upper plate of the lower clamping block. The lower end of the guide rail contacts and is welded and fixed to the lower plate of the lower clamping block.

[0012] A handle is welded to the head of the bolt.

[0013] The two guide rails are symmetrical with respect to the V-shaped notch on the lower surface of the upper clamping block.

[0014] The utility model is beneficial in that:

[0015] 1) After the steel pipe is placed on the tooling of the utility model and fixed, it is cut manually using a grinding wheel machine, and there is no need to cut it on a cutting machine, thus saving the cost of machine tool processing.

[0016] 2) It can be taken and used as needed according to the actual situation of the box, and the operation is simple, and can be operated by assemblers, which effectively improves the assembly efficiency of the oil pipe.

[0017] 3) The tooling manufacturing cost is low, the clamping and fixing operation is simple, the clamping efficiency is high, and the efficiency of parts processing is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0019] Figure 1 A schematic diagram of the tooling structure of the utility model tooling in which steel pipe parts are clamped during processing;

[0020] Figure 2 for Figure 1 A partial view in the figure. DETAILED DESCRIPTION

[0021] In order to more clearly illustrate the technical solution of the utility model, the following will briefly introduce the drawings required for the description. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other embodiments can be obtained based on these drawings without creative work. In order to facilitate the understanding of the utility model, the following will be combined with the drawings and specific embodiments to explain the utility model in more detail.

[0022] It should be noted that when an element is described as being "fixed to" another element, it can be directly on the other element, or one or more centered elements can exist between them. When an element is described as being "connected" to another element, it can be directly connected to the other element, or one or more centered elements can exist between them. The terms "upper", "lower", "inner", "outer", "bottom", etc. used in this specification indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0023] like Figure 1 , Figure 2 As shown:

[0024] The lower clamping block 1 is a square steel section with a certain length. The square steel section is a hollow square tube type, and the wall thickness of the square steel section used is required to be consistent at the top, bottom, left and right.

[0025] The upper clamping block 2 and the lower clamping block 1 are square steel sections of the same specifications and types, and their lengths are also the same.

[0026] A V-shaped notch 11 is opened in advance in the middle of the upper surface of the lower clamping block 1 by a cutting machine, and a V-shaped notch 21 is opened in advance in the middle of the lower surface of the upper clamping block 2. The V-shaped notch 21 of the upper clamping block 2 corresponds to the V-shaped notch 11 of the lower clamping block 1. The steel pipe 3 to be processed is placed between the V-shaped notch 21 of the upper clamping block 2 and the V-shaped notch 11 of the lower clamping block 1.

[0027] Two mounting holes of the same specification are opened in advance on the lower plate of the lower clamping block 1, and the two mounting holes are symmetrically distributed on the lower clamping block 1 relative to the V-shaped notch 11. Two threaded holes are processed in advance on the tooling base 5, and the positions of the threaded holes are determined according to the mounting holes processed in advance on the lower clamping block 1, that is, the positions of the threaded holes and the mounting holes correspond. After the bolts 4 pass through the mounting holes on the lower clamping block 1, they are screwed into the threaded holes processed in advance on the tooling base 5, and the lower clamping block 1 is securely connected to the integral tooling base 5 by tightening the two bolts 4 on the left and right.

[0028] The guide rail 6 is a cylindrical steel member having a certain length.

[0029] The upper plate and the lower plate of the upper clamping block 2 are provided with two guide rail through holes of the same specification on the left side in advance. Two guide rail through holes of the same specification are also provided on the right side in advance, and are symmetrically distributed with the two guide rail through holes on the left side relative to the V-shaped notch 21. There are a total of 4 guide rail through holes on the upper clamping block 2.

[0030] A guide rail through hole is opened in advance on the left side of the upper plate of the lower clamping block 1. A guide rail through hole of the same specification is also opened in advance on the right side, and is symmetrically distributed with the guide rail through hole on the left side relative to the V-shaped notch 11.

[0031] The guide rail through hole of the upper clamping block 2 corresponds to the guide rail through hole of the lower clamping block 1 in position.

[0032] Pass the guide rail 6 through the guide rail through hole of the upper plate of the upper clamping block 2, then through the guide rail through hole of the lower plate of the upper clamping block 2, and continue to pass through the guide rail through hole of the upper plate of the lower clamping block 1 until the lower end of the guide rail 6 contacts the lower plate of the lower clamping block 1, and then fix the lower end of the guide rail 6 to the lower plate of the lower clamping block 1 by welding.

[0033] The utility model uses two guide rails 6 in total, and they are symmetrically distributed. Since the upper plate and the lower plate of the upper clamping block 2 each have a guide rail through hole, the guide rail 6 and the lower clamping block 1 are fixed, so the upper clamping block 2 can move on the guide rail 6.

[0034] The crossbeam 7 is a rectangular steel plate with a certain thickness, and the two ends of the crossbeam 7 are fixed to the guide rails 6 on both sides of the tooling by welding. A through hole is opened in the center of the crossbeam 7 in advance, and a round nut 8 is welded above the through hole of the crossbeam 7. The position of the round nut 8 corresponds to the position of the through hole of the crossbeam 7.

[0035] A handle 10 is welded to the head of the bolt 9 in advance to facilitate turning the bolt 9 .

[0036] The threaded part of the bolt 9 is screwed into the round nut 8, and the handle 10 is continuously turned to control the bolt 9 to pass through the through hole on the crossbeam 7 until the bolt 9 hits the upper plate of the upper clamping block 2. Since the upper clamping block 2 can move on the guide rail 6, the gap between the upper clamping block 2 and the lower clamping block 1 can be adjusted by adjusting the position of the bolt 9, thereby achieving the purpose of clamping the steel pipe 3.

[0037] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the embodiments can be referred to each other. The above description of the disclosed embodiments enables professionals and technicians in this field to implement or use the utility model. Various modifications to these embodiments will be obvious to professionals and technicians in this field, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the utility model. Therefore, the utility model will not be limited to the embodiments shown herein, but will conform to the widest range consistent with the principles and novel features disclosed herein.

Claims

1. A fixed tool for cutting steel pipe parts, characterized in that: The lower clamping block is fixed on the tooling base, and the upper surface of the lower clamping block has a V-shaped notch; two guide rails are located on both sides of the V-shaped notch of the lower clamping block, and the lower ends of the guide rails are fixed on the lower clamping block; the two guide rails pass through the two guide rail through holes opened in the upper clamping block, and a V-shaped notch is opened on the lower surface of the upper clamping block, and the V-shaped notch of the upper clamping block corresponds to the position of the V-shaped notch of the lower clamping block; the two ends of the beam are welded to the guide rails on both sides; a through hole is opened in the center of the beam, and a round nut is welded above the through hole of the beam; the threaded part of the bolt is screwed into the round nut, the bolt passes through the through hole on the beam, and the lower end of the bolt hits the upper surface of the upper clamping block.

2. A fixing tool for cutting steel pipe parts as claimed in claim 1, characterized in that: After passing through the mounting through hole on the lower clamping block, the bolt is screwed into the threaded hole on the corresponding position on the tooling base to fix the lower clamping block and the integral tooling base.

3. A fixing tool for cutting steel pipe parts as claimed in claim 1, characterized in that: The lower clamping block is a square steel section. The upper plate of the lower clamping block is provided with guide rail holes symmetrically distributed with respect to the V-shaped notch. The guide rail passes through the guide rail holes of the upper plate of the lower clamping block. The lower end of the guide rail contacts and is welded and fixed to the lower plate of the lower clamping block.

4. A fixing tool for cutting steel pipe parts as claimed in claim 1, characterized in that: A handle is welded to the head of the bolt.

5. A fixing tool for cutting steel pipe parts as claimed in claim 1, characterized in that: The two guide rails are symmetrical with respect to the V-shaped notch on the lower surface of the upper clamping block.