Wire cut electrical discharge machining tool with splashing prevention function
By setting up protective side plates and protective flip plates on the processing platform of the electric spark wire cutting machine tool, and using the spark adsorption plate and the negative pressure removal mechanism to absorb electric sparks and waste chips, the problem of electric sparks and metal waste chips is solved. Improve the safety and environmental protection of the processing environment.
Patent Information
- Application Number
- CN202421301519.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-07
AI Technical Summary
During the cutting process of existing electric spark wire cutting machines, electric sparks will be mixed with metal waste chips and splash outward, causing a large amount of metal waste chips to stick to the inner wall of the transparent cover, which will not be collected and adsorbed, affecting the workpiece processing environment and may harm the operator.
An electric spark wire cutting machine tool with anti-splash is designed. By setting protective side plates and protective flip plates above the processing platform, and when the cutting mechanism drops, the spark adsorption plates are driven close to the cutting mechanism, using the spark adsorption plates and negative pressure. The suction mechanism adsorbs the electric spark and waste chips.
It effectively prevents the splashing of electric sparks and metal waste chips, avoids the adsorption problem of the inner wall of the transparent cover, realizes the adsorption and collection of electric sparks and waste chips, and improves the safety of the workpiece processing environment.
Smart Images

Figure CN222520168U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire cutting machine tools, in particular to an electric spark wire cutting machine tool provided with splash protection. Background Art
[0002] Wire cutting machine tools belong to the category of electrical processing. They are mainly composed of machine tools, numerical control systems and high-frequency power supplies. Through multiple cutting, the errors caused by material deformation and molybdenum wire loss are reduced, and the processing quality is relatively improved. Pulse spark discharge is used to erode metal and cut the workpiece into shape.
[0003] Publication No. CN216882146U discloses a spark anti-sputtering structure for an electric spark wire cutting machine tool, which drives the transmission block to move downward on the surface of the screw through a threaded connection transmission block, the transmission block drives the transmission plate to move downward, the transmission plate drives the transmission rod to move downward, and the transmission rod drives the transparent cover to move downward, which plays an anti-sputtering role when the cutting device is working, and solves the problem that most of the existing electric spark wire cutting machines on the market do not have an anti-sputtering function, resulting in sparks flying when the electric spark wire cutting machine tool is working, which affects the surrounding environment;
[0004] However, the above-mentioned wire cutting machine with spark anti-sputtering structure still has the following problems during actual use: although the electric spark can be protected by the lowerable transparent cover, when the electric spark is protected only by the transparent cover, the electric spark will be mixed with metal waste and splash outward, which will cause a large amount of metal waste to adhere to the inner wall of the transparent cover, and the metal waste cannot be collected and adsorbed, which affects the environment of workpiece processing and is easy to cause harm to the operator.
[0005] Therefore, we propose a wire-cut electric spark machine with anti-splash feature to solve the above-mentioned problems. Utility Model Content
[0006] The utility model aims to provide an electric spark wire cutting machine with splash protection, in order to solve the problem that when the existing wire cutting machine only uses a transparent cover to protect the electric spark, the electric spark will be mixed with metal scraps and splash outward, thereby causing a large amount of metal scraps to adhere to the inner wall of the transparent cover, and the metal scraps cannot be collected and adsorbed, which affects the environment for workpiece processing and is easy to cause harm to the operator.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electric spark wire cutting machine with splash protection, comprising a machine body, and a processing platform fixedly installed on the right side of the top surface of the machine body;
[0008] It also includes: a lifting mechanism is arranged on the left side of the top surface of the machine tool body, and the lifting mechanism includes a lifting column, and a lifting threaded rod is rotatably arranged at the inner center position of the lifting column through a bearing;
[0009] Wherein, a lifting horizontal plate is arranged on the top surface of the machine tool body, and a driving mechanism is arranged on the bottom surface of the lifting horizontal plate;
[0010] The driving mechanism includes a guide threaded rod, and the guide threaded rod is rotatably arranged at the front and rear sides of the lifting horizontal plate through bearings.
[0011] Preferably, a protective side plate is fixedly provided on the right side of the top surface of the processing platform, and protective flip plates are rotatably provided at the front and rear ends of the protective side plate through bearings, and a visual window is opened inside the front protective flip plate, and protection is provided against cutting through the protective side plate and the protective flip plates on the front and rear sides.
[0012] Preferably, the lifting mechanism includes a guide slide rod, and the guide slide rod is rotatably arranged on the left and right sides of the lifting column, and the upper end of the right guide slide rod is meshed and connected to the top end of the lifting threaded rod through a first sprocket mechanism, and the lifting threaded rod is threadedly connected to the rear end of the lifting horizontal plate.
[0013] Preferably, the driving mechanism includes a transmission shaft, and the transmission shaft is rotatably arranged on the left side of the bottom surface of the lifting horizontal plate through a bearing, and the top end of the transmission shaft is meshed and connected to the left end of the guide thread rod behind the lifting horizontal plate through a bevel gear group, and the left ends of the guide thread rods on the front and rear sides are connected to each other through a second sprocket mechanism.
[0014] Preferably, the lifting mechanism includes a transmission sleeve, and the transmission sleeve is connected to the outer wall of the guide slide rod on the right side of the lifting column by sliding, and the transmission sleeve can rotate while sliding on the outer wall of the guide slide rod, and the transmission sleeve and the transmission shaft on the bottom surface of the lifting cross plate are connected to each other through a third sprocket mechanism.
[0015] Preferably, a negative pressure suction mechanism is fixedly provided on the left side of the top surface of the lifting horizontal plate, and a spark adsorption plate is slidably provided on the bottom surface of the lifting horizontal plate, and the spark adsorption plate and the negative pressure suction mechanism are connected through a connecting hose, and the top end of the spark adsorption plate is threadedly connected to the outer wall of the guide threaded rod on the front and rear sides inside the lifting horizontal plate.
[0016] Preferably, a cutting mechanism is fixedly provided on the right side of the bottom surface of the lifting horizontal plate, and in the process of the cutting mechanism being driven downward by the lifting horizontal plate, the linked spark absorption plate is driven closer to the cutting mechanism, and then the sparks are absorbed and splashed by the spark absorption plate, the protective side plate and the protective flip plate.
[0017] Compared with the prior art, the utility model has the following beneficial effects: the electric spark wire cutting machine with splash protection protects the workpiece during the processing by means of the protective side plates and the protective flip plate of the processing platform, and drives the spark adsorption plates to approach each other when the cutting mechanism descends, and then the electric spark and waste chips are adsorbed by the spark adsorption plates and the negative pressure suction mechanism during the processing of the workpiece by the cutting mechanism. The specific contents are as follows:
[0018] 1. The protective flip plates on the front and rear sides of the processing platform are opened outwards to install the workpiece to be processed. At the same time, the protective side plates and protective flip plates on the processing platform are used to protect the workpiece during processing;
[0019] Furthermore, the driving motor drives the lifting threaded rod inside the lifting column to rotate, and then drives the threaded lifting horizontal plate to slide downward, and at the same time, the cutting mechanism at the outer end of the bottom surface of the lifting horizontal plate follows and descends synchronously, so as to move to the top of the processing platform, and cooperate with the protective side plate and the protective flip plate to process the workpiece;
[0020] 2. The lifting threaded rod drives the guide sliding rod to rotate through the first sprocket mechanism, so that the transmission sleeve drives the transmission shaft and the guide threaded rod to rotate, and at the same time drives the threaded spark adsorption plate to slide to the right, so that the spark adsorption plate can be close to the cutting mechanism during the descent of the lifting horizontal plate, and then the sparks and waste chips can be adsorbed by the spark adsorption plate and the negative pressure suction mechanism during the processing of the workpiece by the cutting mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the three-dimensional structure of the lifting column of the utility model;
[0023] Figure 3 This is a schematic diagram of the installation structure of the lifting horizontal plate of the utility model;
[0024] Figure 4 This is a schematic diagram of the installation structure of the cutting mechanism of the utility model;
[0025] Figure 5 This is a schematic diagram of the three-dimensional structure of the spark adsorption plate of the utility model;
[0026] Figure 6 This is a schematic diagram of the structure of the guide threaded rod connected to the spark adsorption plate of the utility model;
[0027] Figure 7 For this utility model Figure 6 Enlarged structural diagram at A in the middle.
[0028] In the figure: 1. Machine tool body; 2. Processing platform; 3. Lifting column; 4. Lifting threaded rod; 5. Lifting cross plate; 6. Guide threaded rod; 7. Protective side plate; 8. Protective flip plate; 9. Visual window; 10. Guide slide bar; 11. First sprocket mechanism; 12. Transmission shaft; 13. Bevel gear set; 14. Second sprocket mechanism; 15. Transmission sleeve; 16. Third sprocket mechanism; 17. Negative pressure suction mechanism; 18. Spark adsorption plate; 19. Connecting hose; 20. Cutting mechanism. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the implementation regulations described are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] See also Figure 1-Figure 7 , the utility model provides the following technical solutions:
[0031] Embodiment 1: In order to illustrate the working principle of the machine tool body 1, this embodiment is described through the following technical scheme, a wire-cut electric discharge machine tool with splash protection, comprising a machine tool body 1, and a processing platform 2 fixedly installed on the right side of the top surface of the machine tool body 1;
[0032] A lifting mechanism is arranged on the left side of the top surface of the machine tool body 1, and the lifting mechanism includes a lifting column 3, and a lifting threaded rod 4 is rotatably arranged at the inner center position of the lifting column 3 through a bearing; wherein, a lifting horizontal plate 5 is arranged on the top surface of the machine tool body 1, and a protective side plate 7 is fixedly arranged on the right side of the top surface of the processing platform 2, and protective flip plates 8 are rotatably arranged at the front and rear ends of the protective side plate 7 through bearings, and a visual window 9 is opened inside the front protective flip plate 8, and protection is provided against cutting through the protective side plate 7 and the protective flip plates 8 on the front and rear sides;
[0033] A cutting mechanism 20 is fixedly arranged on the right side of the bottom surface of the lifting horizontal plate 5, and in the process of the cutting mechanism 20 being driven downward by the lifting horizontal plate 5, the linked spark adsorption plate 18 is driven to approach the cutting mechanism 20, and then the spark adsorption plate 18, the protective side plate 7 and the protective flip plate 8 are used to adsorb and prevent sputtering of sparks;
[0034] like Figure 1-Figure 3As shown, when the workpiece needs to be cut, the protective flip plates 8 on the front and rear sides of the processing platform 2 are opened outwards synchronously, and then the workpiece is placed on the top surface of the processing platform 2, and the protective flip plates 8 are flipped inwards again, so that the protective flip plates 8 on the front and rear sides are driven by the protective side plates 7 to protect the subsequent workpiece processing;
[0035] like Figure 3-Figure 4 As shown, the driving motor installed on the top of the lifting column 3 works to drive the lifting threaded rod 4 inside the lifting column 3 to rotate, and then drives the threaded lifting cross plate 5 to slide downward. At the same time, the cutting mechanism 20 at the outer end of the bottom surface of the lifting cross plate 5 follows and descends synchronously, so as to move to the top of the processing platform 2, and cooperate with the protective side plate 7 and the protective flip plate 8 to process the workpiece.
[0036] Embodiment 2: In order to solve the problem that the existing machine tool body 1 cannot protect against electric sparks and waste chips, this embodiment is described through the following technical solutions. A driving mechanism is provided on the bottom surface of the lifting horizontal plate 5; wherein the driving mechanism includes a guide threaded rod 6, and the guide threaded rod 6 is rotatably arranged on the front and rear sides of the lifting horizontal plate 5 through a bearing; the lifting mechanism includes a guide slide bar 10, and the guide slide bar 10 is rotatably arranged on the left and right sides of the lifting column 3, and the upper end of the right guide slide bar 10 is meshed and connected to the top end of the lifting threaded rod 4 through a first sprocket mechanism 11, and the lifting threaded rod 4 is threadedly connected to the rear end of the lifting horizontal plate 5;
[0037] The driving mechanism includes a transmission shaft 12, and the transmission shaft 12 is rotatably arranged on the left side of the bottom surface of the lifting horizontal plate 5 through a bearing, and the top end of the transmission shaft 12 is meshed and connected to the left end of the guide threaded rod 6 behind the lifting horizontal plate 5 through a bevel gear set 13, and the left ends of the guide threaded rods 6 on both sides are connected to each other through a second sprocket mechanism 14;
[0038] The lifting mechanism includes a transmission sleeve 15, and the transmission sleeve 15 is connected to the outer wall of the guide slide bar 10 on the right side of the lifting column 3 by sliding, and the transmission sleeve 15 can follow the rotation while sliding on the outer wall of the guide slide bar 10, and the transmission sleeve 15 and the transmission shaft 12 on the bottom surface of the lifting horizontal plate 5 are connected to each other through a third sprocket mechanism 16; a negative pressure suction mechanism 17 is fixedly provided on the left side of the top surface of the lifting horizontal plate 5, and a spark adsorption plate 18 is slidably provided on the bottom surface of the lifting horizontal plate 5, and the spark adsorption plate 18 is connected to the negative pressure suction mechanism 17 through a connecting hose 19, and the top end of the spark adsorption plate 18 is threadedly connected to the outer wall of the guide threaded rod 6 on the front and rear sides inside the lifting horizontal plate 5;
[0039] like Figure 5-Figure 7As shown, during the rotation of the lifting threaded rod 4 inside the lifting column 3, it drives the guide slide rod 10 on the right side to rotate through the first sprocket mechanism 11 at the top, so that the transmission sleeve 15 connected by the outer wall sliding engagement is rotated during the movement, and the transmission sleeve 15 drives the transmission shaft 12 to rotate through the third sprocket mechanism 16, and the transmission shaft 12 drives the guide threaded rod 6 at the rear of the lifting cross plate 5 to rotate through the bevel gear group 13 at the top, so that the guide threaded rod 6 meshed with the second sprocket mechanism 14 drives the threaded spark adsorption plate 18 to slide to the right during the rotation, so that the spark adsorption plate 18 can be close to the cutting mechanism 20 during the descent of the lifting cross plate 5, and then the spark adsorption plate 18 and the negative pressure suction mechanism 17 can adsorb the electric sparks and waste chips during the processing of the workpiece by the cutting mechanism 20.
[0040] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A wire-cut electric discharge machine with splash protection, comprising a machine body (1), and a processing platform (2) fixedly mounted on the right side of the top surface of the machine body (1); It is characterized in that Also includes: A lifting mechanism is arranged on the left side of the top surface of the machine tool body (1), and the lifting mechanism comprises a lifting column (3), and a lifting threaded rod (4) is rotatably arranged at the inner center position of the lifting column (3) via a bearing; Wherein, a lifting horizontal plate (5) is arranged on the top surface of the machine tool body (1), and a driving mechanism is arranged on the bottom surface of the lifting horizontal plate (5); The driving mechanism comprises a guide threaded rod (6), and the guide threaded rod (6) is rotatably arranged on the front and rear sides of the lifting horizontal plate (5) through bearings.
2. The electric spark wire cutting machine with splash protection according to claim 1, characterized in that: A protective side plate (7) is fixedly provided on the right side of the top surface of the processing platform (2), and protective flip plates (8) are rotatably provided at the front and rear ends of the protective side plate (7) through bearings, and a visual window (9) is provided inside the front protective flip plate (8), and protection against cutting is provided by the protective side plate (7) and the protective flip plates (8) on the front and rear sides.
3. The electric spark wire cutting machine with splash protection according to claim 1, characterized in that: The lifting mechanism comprises a guide slide bar (10), and the guide slide bar (10) is rotatably arranged on the left and right sides of the lifting column (3), and the upper end of the right guide slide bar (10) is meshedly connected to the top end of the lifting threaded rod (4) through a first sprocket mechanism (11), and the lifting threaded rod (4) is threadedly connected to the rear end of the lifting horizontal plate (5).
4. The electric spark wire cutting machine with splash protection according to claim 1, characterized in that: The driving mechanism comprises a transmission shaft (12), and the transmission shaft (12) is rotatably arranged on the left side of the bottom surface of the lifting horizontal plate (5) through a bearing, and the top end of the transmission shaft (12) is meshedly connected to the left end of the guide threaded rod (6) at the rear of the lifting horizontal plate (5) through a bevel gear group (13), and the left ends of the guide threaded rods (6) at the front and rear sides are connected to each other through a second sprocket mechanism (14).
5. The electric spark wire cutting machine with splash protection according to claim 3, characterized in that: The lifting mechanism comprises a transmission sleeve (15), and the transmission sleeve (15) is connected to the outer wall of the right guide slide bar (10) of the lifting column (3) by sliding, and the transmission sleeve (15) can rotate while sliding on the outer wall of the guide slide bar (10), and the transmission sleeve (15) and the transmission shaft (12) on the bottom surface of the lifting horizontal plate (5) are connected to each other through a third sprocket mechanism (16).
6. The electric spark wire cutting machine with splash protection according to claim 1, characterized in that: A negative pressure suction mechanism (17) is fixedly arranged on the left side of the top surface of the lifting horizontal plate (5), and a spark adsorption plate (18) is slidably arranged on the bottom surface of the lifting horizontal plate (5), and the spark adsorption plate (18) and the negative pressure suction mechanism (17) are connected through a connecting hose (19), and the top end of the spark adsorption plate (18) is threadedly connected to the outer wall of the guide threaded rod (6) on the front and rear sides inside the lifting horizontal plate (5).
7. The electric spark wire cutting machine with splash protection according to claim 6, characterized in that: A cutting mechanism (20) is fixedly arranged on the right side of the bottom surface of the lifting horizontal plate (5), and in the process of the cutting mechanism (20) being driven downward by the lifting horizontal plate (5), the linked spark adsorption plate (18) is driven to approach the cutting mechanism (20), and then the spark adsorption plate (18) and the protective side plate (7) and the protective flip plate (8) are used to adsorb and prevent sputtering of sparks.
Citation Information
Patent Citations
Spark anti-sputtering structure of wire cut electrical discharge machining tool
CN216882146U