Thin plate welding device
By designing a thin plate welding device that is automatically clamped and welded, the problems of thin plate deformation and manual adjustment of bolts increase workload are solved, and efficient and accurate thin plate welding is achieved.
Patent Information
- Application Number
- CN202420630418.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-03-28
AI Technical Summary
When the existing thin plate welding device fixes the thin plate through the brace head, it is easy to cause the thin plate to deform, reduce the welding accuracy, and requires operators to manually adjust the bolts, which increases the workload and reduces the working efficiency.
A thin plate welding device is designed, using a fixed clamping device and an auxiliary welding device. The double-head stud and worm system is driven by a motor to realize automatic clamping and welding of the thin plate, reducing manual intervention.
It effectively avoids deformation of thin plates during welding, improves welding efficiency and accuracy, reduces the workload of operators, and improves work efficiency.
Smart Images

Figure CN222520348U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, in particular to a thin plate welding device. Background Art
[0002] Although thin steel has the characteristics of light weight and easy connection, its deformation is particularly serious due to its small restraint. Welding is an important manufacturing method. The deformation caused by this processing method will seriously affect the structural strength of the thin plate itself.
[0003] For example, an aluminum alloy thin plate welding device with authorization announcement number "CN216541543U" is clamped by a clamping head, and its position relative to the aluminum alloy thin plate is adjusted by the action of a transverse moving part, a longitudinal moving part and a rotating part, and finally the two are welded by a welding part, thereby improving the welding effect and welding accuracy, and reducing the processor's need to only move the slider to adjust the position of the welding gun, making the processing easier. However, when the device clamps and fixes the thin plate for welding by a clamping head, it is easy to cause the thin plate to deform, resulting in thin plate welding failure, and reducing the accuracy of the thin plate welding of the device. The device requires the operator to manually control the adjustment bolt to adjust the position of the clamp arm and the slide slot, which increases the operator's workload, reduces the workload of the device, and reduces the working efficiency of the device. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that the device fixes the thin plate by means of a clamping head, which easily causes the thin plate to deform during welding, resulting in failure of the thin plate welding, thereby reducing the efficiency of the thin plate welding of the device; and the device requires the operator to manually control the position of the bolt fixing clamp arm and the slide groove, which increases the workload of the operator and reduces the working efficiency of the device, and thus proposes a thin plate welding device.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A thin plate welding device is designed, including a box body and a fixed block, the surface of the box body is fixedly connected to the fixed block, the inside of the box body is provided with a fixed clamping device, the surface of the fixed block is provided with an auxiliary welding device, the surface of the box body is fixedly connected to a frame, a slideway provided on the surface of the frame is slidably engaged with a protruding part of the surface of a slide rod, the surface of the slide rod is fixedly connected to a support rod, and the surface of the support rod is fixedly connected to a second shell.
[0007] Preferably, the fixed clamping device includes a first motor and a clamping arm, the first motor is fixedly connected to the surface of the box through a bracket, the output shaft of the first motor is rotatably connected to the surface of the box through a bearing, the output shaft of the first motor is fixedly connected with a stud, the surface of the stud is threadedly connected to a threaded hole opened on the surface of the threaded block, the surface of the threaded block is movably connected to the surface of the connecting rod through a rotating shaft, the other end of the connecting rod is movably connected to the surface of the support plate through a rotating shaft, the surface of the support plate is fixedly connected with a clamping arm, and the surface of the clamping arm is fixedly connected with a clamping block.
[0008] Preferably, the surface of the threaded block is slidably connected to a slide groove provided on the surface of the box, the surface of the support plate is slidably connected to a slideway provided on the surface of the box, and the surface of the clamping arm is slidably connected to a slideway provided on the surface of the box.
[0009] Preferably, a load-bearing platform is fixedly connected to the surface of the box body, a hydraulic cylinder is fixedly connected to the surface of the second shell, a sliding block is fixedly connected to the telescopic end of the hydraulic cylinder, and a welding gun is installed on the surface of the sliding block.
[0010] Preferably, the auxiliary welding device includes a second motor and a first shell, a fixed block is fixedly connected to the surface of the first shell, the second motor is fixedly connected to the surface of the first shell through a bracket, the output shaft of the second motor is rotatably connected to the surface of the first shell through a bearing, the output shaft of the second motor is fixedly connected to a worm, the worm is meshed with a worm wheel, the protruding part of the surface of the worm wheel is fixedly connected to a rotating drum, the rotating drum is fixedly connected to a spring rod through a spring, and the two ends of the spring are respectively fixedly connected to the surface of the rotating drum and the spring rod.
[0011] Preferably, the protruding portion of the worm wheel surface is rotatably connected to the first outer shell surface via a bearing, the spring rod surface is slidably connected to a slideway opened on the drum surface, one end of the spring rod is movably connected to the support rod via a rotating shaft, and the support rod surface is slidably connected to the slideway opened on the first outer shell surface.
[0012] The utility model proposes a thin plate welding device, which has the beneficial effect of: through the cooperation of the fixed clamping device and the load-bearing platform, the output shaft of the first motor is started to rotate to drive the double-headed stud to rotate, and the rotation of the double-headed stud drives the two threaded blocks to move in opposite directions, and the movement of the two threaded blocks drives the connecting rod to move, and the connecting rod pulls the support plate to move downward, and the support plate drives the clamping arm and the clamping block to move downward synchronously, so as to fix the two thin plates and fix the thin plates from top to bottom through the clamping block, so as to avoid deformation of the thin plates during welding and resulting in welding failure, thereby improving the thin plate welding efficiency of the thin plate welding device.
[0013] Through the cooperation of the auxiliary welding device and the welding gun, the output shaft of the second motor is started to rotate to drive the worm, the rotation of the worm drives the worm wheel to rotate, the rotation of the worm wheel drives the rotating drum to rotate synchronously, the rotating drum drives the spring rod to move, the spring rod drives the support rod to move horizontally, and the support rod drives the welding gun to move to weld the thin plate. The operator is no longer required to manually control the position of the bolt fixing the clamp arm and the slide groove, which reduces the operator's workload and improves the working efficiency of a thin plate welding device. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 for Figure 1 A front cross-sectional view of
[0016] Figure 3 for Figure 1 Side view of
[0017] Figure 4 for Figure 2 A side sectional view of the fixing clamping device;
[0018] Figure 5 for Figure 2 Part A of the figure;
[0019] Figure 6 for Figure 2 A side sectional view of the auxiliary welding device;
[0020] Figure 7 for Figure 2 Part B of the figure.
[0021] In the figure: 1, box body, 2, fixed clamping device, 201, first motor, 202, stud, 203, threaded block, 204, connecting rod, 205, support plate, 206, clamping arm, 207, clamping block, 3, auxiliary welding device, 301, second motor, 302, first housing, 303, worm, 304, worm wheel, 305, rotating drum, 306, spring, 307, spring rod, 4, fixed block, 5, frame, 6, sliding rod, 7, support rod, 8, second housing, 9, hydraulic cylinder, 10, slider, 11, welding gun, 12, load-bearing platform. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with the accompanying drawings:
[0023] See attached Figure 1-7In the present embodiment, a thin plate welding device includes a box body 1 and a fixed block 4, the surface of the box body 1 is fixedly connected to the fixed block 4, a fixed clamping device 2 is provided inside the box body 1, an auxiliary welding device 3 is provided on the surface of the fixed block 4, a frame 5 is fixedly connected to the surface of the box body 1, a slideway provided on the surface of the frame 5 is slidably engaged with a protruding part of the surface of the slide rod 6, the frame 5 limits the position and movement track of the slide rod 6, a support rod 7 is fixedly connected to the surface of the slide rod 6, a second shell 8 is fixedly connected to the surface of the support rod 7, the surface of the threaded block 203 is slidably connected to the slide groove provided on the surface of the box body 1, the surface of the support plate 205 is slidably connected to the slideway provided on the surface of the box body 1, and the surface of the clamping arm 206 is slidably connected to the slideway provided on the surface of the box body 1.
[0024] A load-bearing platform 12 is fixedly connected to the surface of the box body 1, and two thin plates are placed on the surface of the load-bearing platform 12 for docking. A hydraulic cylinder 9 is fixedly connected to the surface of the second shell 8. The hydraulic cylinder 9 can meet the working needs according to actual requirements. The telescopic end of the hydraulic cylinder 9 is fixedly connected to a slider 10, and the slider 10 slides inside the second shell 8. A welding gun 11 is installed on the surface of the slider 10. The welding gun 11 has been disclosed in and will not be described in detail here. The protruding part of the surface of the worm gear 304 is rotatably connected to the surface of the first shell 302 through a bearing, and the surface of the spring rod 307 is slidably connected to the slideway opened on the surface of the rotating drum 305. The spring rod 307 can move up and down inside the rotating drum 305, and one end of the spring rod 307 is movably connected to the support rod 7 through a rotating shaft, and the surface of the support rod 7 is slidably connected to the slideway opened on the surface of the first shell 302.
[0025] See attached Figure 1-4 : The fixed clamping device 2 includes a first motor 201 and a clamping arm 206. The first motor 201 can meet the working requirements according to actual requirements. The first motor 201 is fixedly connected to the surface of the box body 1 through a bracket. The output shaft of the first motor 201 is rotatably connected to the surface of the box body 1 through a bearing. The output shaft of the first motor 201 is fixedly connected with a stud 202. The surface of the stud 202 is threadedly connected to a threaded hole opened on the surface of a threaded block 203. The rotation of the stud 202 drives the two threaded blocks 203 to move in opposite directions. The surface of the threaded block 203 is movably connected to the surface of a connecting rod 204 through a rotating shaft. The other end of the connecting rod 204 is movably connected to the surface of a support plate 205 through a rotating shaft. The surface of the support plate 205 is fixedly connected with a clamping arm 206, and the surface of the clamping arm 206 is fixedly connected with a clamping block 207.
[0026] See attached Figure 1 , 2, 5 and 6: The auxiliary welding device 3 includes a second motor 301 and a first housing 302. The second motor 301 can meet the working requirements according to actual requirements. The surface of the first housing 302 is fixedly connected with a fixing block 4. The second motor 301 is fixedly connected to the surface of the first housing 302 through a bracket. The output shaft of the second motor 301 is rotatably connected to the surface of the first housing 302 through a bearing. The output shaft of the second motor 301 is fixedly connected with a worm 303. The worm 303 is meshed with a worm wheel 304. The rotation of the worm 303 drives the worm wheel 304 to rotate. The protruding part of the surface of the worm wheel 304 is fixedly connected with a rotating drum 305. The rotating drum 305 is fixedly connected to a spring rod 307 through a spring 306. The two ends of the spring 306 are respectively fixedly connected to the surfaces of the rotating drum 305 and the spring rod 307. The elastic coefficient of the spring 306 can meet the working requirements according to actual requirements.
[0027] Working principle:
[0028] Fixed clamping process during thin plate welding:
[0029] After the operator places the two thin plates on the surface of the load-bearing platform 12 and docks them, the operator turns on the external power supply of the first motor 201, starts the output shaft of the first motor 201 to rotate and drive the stud 202 to rotate, and the stud 202 rotates to drive the two threaded blocks 203 to move in opposite directions. The movement of the two threaded blocks 203 drives the connecting rod 204 to move, and the connecting rod 204 pulls the support plate 205 to move downward, and the support plate 205 drives the clamping arm 206 and the clamping block 207 to move downward synchronously. When the clamping block 207 is pressed against the surfaces of the two thin plates, the output shaft of the first motor 201 is stopped from rotating, and the two thin plates are fixedly clamped. The operator controls the welding gun 11 to weld the thin plates. After the welding is completed, according to the above operation, when it is no longer necessary to fix and clamp the thin plates, the output shaft of the first motor 201 is started again to reverse and drive the clamping arm 206 and the clamping block 207 to rise, so that the operator can take out the welded thin plates and complete the fixed clamping process of the thin plate welding.
[0030] Auxiliary welding process of thin plates:
[0031] The operator first connects the external power supply of the welding gun 11 and the hydraulic cylinder 9, starts the telescopic end of the hydraulic cylinder 9 to extend, drives the welding gun 11 on the surface of the slider 10 to a suitable position, and then starts the external power supply of the second motor 301, starts the output shaft of the second motor 301 to rotate and drives the worm 303 to rotate, the rotation of the worm 303 drives the worm wheel 304 to rotate, the rotation of the worm wheel 304 drives the rotating drum 305 to rotate synchronously, the rotating drum 305 drives the spring rod 307 to move, the spring rod 307 drives the support rod 7 to move horizontally, the support rod 7 drives the welding gun 11 to move, the spring rod 307 compresses the spring 306 when it rotates, and the spring rod 307 retracts into the rotating drum 305, leaving movement space for the support rod 7 to move horizontally, thereby completing the auxiliary welding process of the thin plate.
[0032] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.
Claims
1. A thin plate welding device, comprising a box (1) and a fixing block (4), wherein the fixing block (4) is fixedly connected to the surface of the box (1), characterized in that: A fixing clamping device (2) is provided inside the box body (1), an auxiliary welding device (3) is provided on the surface of the fixing block (4), a frame (5) is fixedly connected to the surface of the box body (1), a slideway provided on the surface of the frame (5) is slidably engaged with a protruding portion of the surface of the slide rod (6), a support rod (7) is fixedly connected to the surface of the slide rod (6), and a second shell (8) is fixedly connected to the surface of the support rod (7).
2. A thin plate welding device according to claim 1, characterized in that: The fixed clamping device (2) comprises a first motor (201) and a clamping arm (206); the first motor (201) is fixedly connected to the surface of the box (1) via a bracket; the output shaft of the first motor (201) is rotatably connected to the surface of the box (1) via a bearing; the output shaft of the first motor (201) is fixedly connected to a stud (202); the surface of the stud (202) is threadedly connected to a threaded hole provided on the surface of a threaded block (203); the surface of the threaded block (203) is movably connected to the surface of a connecting rod (204) via a rotating shaft; the other end of the connecting rod (204) is movably connected to the surface of a support plate (205) via a rotating shaft; the surface of the support plate (205) is fixedly connected to the clamping arm (206); the surface of the clamping arm (206) is fixedly connected to the clamping block (207).
3. A thin plate welding device according to claim 2, characterized in that: The surface of the threaded block (203) is slidably connected to a slide groove provided on the surface of the box body (1), the surface of the support plate (205) is slidably connected to a slideway provided on the surface of the box body (1), and the surface of the clamping arm (206) is slidably connected to a slideway provided on the surface of the box body (1).
4. A thin plate welding device according to claim 1, characterized in that: A load-bearing platform (12) is fixedly connected to the surface of the box body (1), a hydraulic cylinder (9) is fixedly connected to the surface of the second shell (8), a sliding block (10) is fixedly connected to the telescopic end of the hydraulic cylinder (9), and a welding gun (11) is mounted on the surface of the sliding block (10).
5. A thin plate welding device according to claim 1, characterized in that: The auxiliary welding device (3) comprises a second motor (301) and a first housing (302); a fixed block (4) is fixedly connected to the surface of the first housing (302); the second motor (301) is fixedly connected to the surface of the first housing (302) via a bracket; an output shaft of the second motor (301) is rotatably connected to the surface of the first housing (302) via a bearing; a worm (303) is fixedly connected to the output shaft of the second motor (301); the worm (303) is meshed with a worm wheel (304); a protruding portion of the surface of the worm wheel (304) is fixedly connected to a rotating drum (305); the rotating drum (305) is fixedly connected to a spring rod (307) via a spring (306); and two ends of the spring (306) are respectively fixedly connected to the surfaces of the rotating drum (305) and the spring rod (307).
6. A thin plate welding device according to claim 5, characterized in that: The protruding portion of the surface of the worm wheel (304) is rotatably connected to the surface of the first housing (302) via a bearing, the surface of the spring rod (307) is slidably connected to a slideway provided on the surface of the rotating drum (305), one end of the spring rod (307) is movably connected to a support rod (7) via a rotating shaft, and the surface of the support rod (7) is slidably connected to a slideway provided on the surface of the first housing (302).
Citation Information
Patent Citations
Aluminum alloy sheet welding device
CN216541543U