Pipe coiling equipment for robot high-pressure water cutting machine
By designing an automated coil equipment for high-pressure water cutting machines, driving coil wheels by lifting and rotating motors, the problems of low efficiency and manual dependence of existing coil devices are solved, and high efficiency, stability and high quality are achieved. Coil operation.
Patent Information
- Application Number
- CN202421330856.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The existing coil devices have shortcomings in processing efficiency and resource consumption, and require manual assistance, which can easily lead to pipeline misalignment and reduce quality.
A coil equipment for robotic high-pressure water cutting machine is designed, using lifting motors and rotating motors to drive threaded rods and coil wheels, and automatic coils are realized through guide ports and guide plates to reduce manual intervention.
It improves coil efficiency, high stability, saves personnel physical strength, reduces friction, ensures correct guidance and precise operation of the pipeline, and improves processing quality.
Smart Images

Figure CN222521020U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of coil devices, in particular to coil equipment for a robot high-pressure water cutting machine. Background Art
[0002] A water jet cutting machine is a tool that uses high-pressure water flow for cutting. Ordinary tap water is pressurized by a high-pressure pump, and the water flow is sprayed onto the material to be processed through a special nozzle. Abrasives are used for processing while spraying at high speed to achieve cutting. The pressure of ordinary tap water can reach 40-100 MPa, while professional water jet cutting machines can increase the pressure to 400 MPa or even higher. Water jet cutting machines can achieve high-precision cutting at the millimeter level and will not cause thermal deformation, tensile deformation and other effects on the material to be processed, so fine parts can be made. Water jet cutting machines can not only cut very hard materials such as metal, glass, stone, and ceramics, but also soft materials such as sponge and cardboard. Water cutting tools do not produce any harmful gases or waste, and are more environmentally friendly than other processing methods.
[0003] The use of coil devices is becoming more and more widespread in the contemporary processing industry. The use of coil devices directly affects the processing efficiency. The current common coil devices are single, with slow processing efficiency and high resource consumption. The traditional coiling method requires personnel to assist, which not only wastes human resources, but also sometimes causes pipe misalignment and reduces quality.
[0004] In view of this, research and improvements are conducted on the existing problems, and a coil equipment for a robot high-pressure water cutting machine is provided. The equipment has a reasonable structural design, greatly improves the coil efficiency, has high stability, saves personnel physical strength, and takes into account all aspects of application. The purpose is to solve the problem and improve the practical value through this technology. Utility Model Content
[0005] The utility model aims to solve the shortcomings in the prior art and proposes a coil device for a robot high-pressure water cutting machine.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a coil device for a robot high-pressure water cutting machine. The device includes a base, a steel plate is arranged on the upper end of the base, a hollow groove is arranged inside the steel plate, a nut hole is opened on one side of the steel plate, a fixing plate is installed at one end of the steel plate, mounting holes are opened on both sides of the fixing plate, a slide groove is arranged at the other end of the steel plate, a mounting frame is arranged on the upper end of the fixing plate, a lifting motor is arranged on the upper end of the mounting frame, a threaded rod is arranged at the lower end of the lifting motor, a lifting platform is arranged at the lower end of the mounting frame, a rotating motor is arranged on the upper end of the lifting platform, a rotating shaft is arranged on one side of the rotating motor, a coil wheel is arranged on one side of the rotating shaft, a guide plate is arranged at one end of the lifting platform, and a guide port is opened on the front side of the guide plate. The utility model realizes the coil device for high-pressure water cutting machine through the use of the lifting device and the guide port, and improves the work efficiency.
[0007] As a further description of the above technical solution:
[0008] The steel plate is fixedly connected to the upper end of the base, the hollow grooves are arranged inside the steel plate, and the number thereof is two groups, and the nut holes are arranged on both sides of the base, and the number thereof is four groups.
[0009] As a further description of the above technical solution:
[0010] The fixing plate is fixedly connected to one end of the steel plate and has a rectangular shape. The mounting holes are in several groups and are opened on both sides of the fixing plate. The sliding grooves are opened at one end of the steel plate and are in two groups.
[0011] As a further description of the above technical solution:
[0012] The mounting frame is fixedly connected to the upper end of the fixing plate, the lifting motor is fixedly installed on the upper end of the mounting frame, the threaded rod is rotatably connected to the lower end of the lifting motor, the lifting platform is movably connected to the surface of the threaded rod, and the lifting platform drives the threaded rod to be lifted and lowered by the lifting motor.
[0013] As a further description of the above technical solution:
[0014] The rotating motor is fixedly connected to the upper end of the lifting platform, the rotating shaft is movably connected to one side of the rotating motor, the coil wheel is fixedly connected to the outer periphery of the rotating shaft, and there are two groups of coil wheels. The guide plate is fixedly connected to the lifting platform, and there are two groups of guide openings, which are opened on the front side of the guide plate.
[0015] The utility model has the following beneficial effects: the installation of the base enhances the overall stability of the machine, the opening of the hollow groove makes it easier to lift the transmission shaft up and down, the nut hole further stabilizes the machine, the mounting hole can be used to install the machine on the wall in special circumstances, the opening of the slide groove makes the movement of the guide plate more convenient and reduces friction, the lifting motor lifts and lowers the lifting platform through the threaded rod, thereby playing a lifting role, the rotating motor drives the coil wheel to rotate through the rotating shaft, and the pipeline is connected to the coil wheel through the guide hole for rotation, thereby playing a guiding role, solving the drawbacks of current manual guidance. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is the overall appearance of a coil device for a robot high-pressure water cutting machine proposed by the utility model;
[0017] Figure 2 A diagram of a lifting device for a coil device for a robot high-pressure water jet cutting machine proposed in the utility model;
[0018] Figure 3 This is a structural diagram of a coil device for a robot high-pressure water cutting machine proposed by the utility model.
[0019] Legend:
[0020] 1. Base; 2. Steel plate; 3. Hollow groove; 4. Nut hole; 5. Fixed plate; 6. Mounting hole; 7. Slide groove; 8. Mounting frame; 9. Lifting motor; 10. Threaded rod; 11. Lifting platform; 12. Rotating motor; 13. Rotating shaft; 14. Coil wheel; 15. Guide plate; 16. Guide port. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0023] Reference Figure 1-3 The utility model provides a coil device for a robot high-pressure water cutting machine, comprising a base 1, a steel plate 2 is arranged on the upper end of the base 1, a hollow groove 3 is arranged inside the steel plate 2, a nut hole 4 is opened on one side of the steel plate 2, a fixing plate 5 is installed on one end of the steel plate 2, mounting holes 6 are opened on both sides of the fixing plate 5, a slide groove 7 is arranged on the other end of the steel plate 2, a mounting frame 8 is arranged on the upper end of the fixing plate 5, a lifting motor 9 is arranged on the upper end of the mounting frame 8, a threaded rod 10 is arranged on the lower end of the lifting motor 9, a lifting platform 11 is arranged on the lower end of the mounting frame 8, a rotating motor 12 is arranged on the upper end of the lifting platform 11, a rotating shaft 13 is arranged on one side of the rotating motor 12, a coil wheel 14 is arranged on one side of the rotating shaft 13, a guide plate 15 is arranged on one end of the lifting platform 11, and a guide opening 16 is opened on the front of the guide plate 15.
[0024] Specifically, the steel plate 2 is fixedly connected to the upper end of the base 1 to facilitate fixing the coil device. The hollow grooves 3 are opened inside the steel plate 2 in two groups to make lifting more convenient. The nut holes 4 are opened on both sides of the base 1 in four groups to facilitate fixing it.
[0025] Specifically, the fixed plate 5 is fixedly connected to one end of the steel plate 2, and its shape is rectangular. The number of mounting holes 6 is several groups, which are opened on both sides of the fixed plate 5. Under special circumstances, the equipment can be installed on the wall. The slide groove 7 is opened at one end of the steel plate 2, and there are two groups of slide grooves, which makes the guide plate 15 more convenient to move and reduces friction.
[0026] Specifically, the mounting frame 8 is fixedly connected to the upper end of the fixed plate 5 to facilitate the installation of the lifting device. The lifting motor 9 is fixedly installed on the upper end of the mounting frame 8. The threaded rod 10 is rotatably connected to the lower end of the lifting motor 9. The lifting platform 11 is movably connected to the surface of the threaded rod 10. The lifting platform 11 drives the threaded rod 10 to lift and lower through the lifting motor 9.
[0027] Specifically, the rotating motor 12 is fixedly connected to the upper end of the lifting platform 11, the rotating shaft 13 is movably connected to one side of the rotating motor 12, and the coil wheel 14 is fixedly connected to the outer periphery of the rotating shaft 13. There are two groups of coil wheels 14. The coil wheel 14 drives the rotating shaft 13 to rotate through the rotating motor 12. The guide plate 15 is fixedly connected to the lifting platform 11. There are two groups of guide openings 16, which are opened on the front side of the guide plate 15 to facilitate traction of the pipeline.
[0028] Working principle and process: before opening the machine, the staff will check whether the machine is damaged and fix the machine according to the situation. After fixing, the machine will be adjusted to the required height through the lifting motor 9, and the pipeline will pass through the guide port 16 to connect with the coiling wheel 14. After the connection is completed, the rotating motor 12 will be turned on to coil the pipe. The rotating motor 12 drives the coiling wheel 14 to rotate through the rotating shaft 13, so as to coil the pipe. When coiling the pipe, the guide hole 16 has a traction effect on the pipe, so that it will not deviate. In special circumstances, the equipment can be installed on the wall through the mounting hole 6.
[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A coil device for a robot high-pressure water jet cutting machine, comprising a base (1), characterized in that: A steel plate (2) is provided at the upper end of the base (1), a hollow groove (3) is provided inside the steel plate (2), a nut hole (4) is provided on one side of the steel plate (2), a fixing plate (5) is installed at one end of the steel plate (2), mounting holes (6) are provided on both sides of the fixing plate (5), a sliding groove (7) is provided at the other end of the steel plate (2), a mounting frame (8) is provided at the upper end of the fixing plate (5), a lifting motor (9) is provided at the upper end of the mounting frame (8), a threaded rod (10) is provided at the lower end of the lifting motor (9), a lifting platform (11) is provided at the lower end of the mounting frame (8), a rotating motor (12) is provided at the upper end of the lifting platform (11), a rotating shaft (13) is provided on one side of the rotating motor (12), a coil wheel (14) is provided on one side of the rotating shaft (13), a guide plate (15) is provided at one end of the lifting platform (11), and a guide opening (16) is provided on the front of the guide plate (15).
2. The coil device for a robot high-pressure water jet cutting machine according to claim 1, characterized in that: The steel plate (2) is fixedly connected to the upper end of the base (1), the hollow grooves (3) are provided inside the steel plate (2) and are in two groups, and the nut holes (4) are provided on both sides of the base (1) and are in four groups.
3. The coil device for a robot high-pressure water jet cutting machine according to claim 1, characterized in that: The fixing plate (5) is fixedly connected to one end of the steel plate (2) and has a rectangular shape. The mounting holes (6) are provided in a plurality of groups and are arranged on both sides of the fixing plate (5). The sliding grooves (7) are provided at one end of the steel plate (2) and are provided in two groups.
4. The coil device for a robot high-pressure water jet cutting machine according to claim 1, characterized in that: The mounting frame (8) is fixedly connected to the upper end of the fixing plate (5), the lifting motor (9) is fixedly installed on the upper end of the mounting frame (8), the threaded rod (10) is rotatably connected to the lower end of the lifting motor (9), the lifting platform (11) is movably connected to the surface of the threaded rod (10), and the lifting platform (11) drives the threaded rod (10) to be lifted and lowered through the lifting motor (9).
5. The coil device for a robot high-pressure water jet cutting machine according to claim 1, characterized in that: The rotating motor (12) is fixedly connected to the upper end of the lifting platform (11), the rotating shaft (13) is movably connected to one side of the rotating motor (12), the coil wheel (14) is fixedly connected to the outer periphery of the rotating shaft (13), and there are two sets of coil wheels (14), the guide plate (15) is fixedly connected to the lifting platform (11), and there are two sets of guide openings (16) which are opened on the front side of the guide plate (15).