Multi-mode switching double-specification four-edge embossing mechanism
By designing a multi-mode switching dual-spec four-side embossing mechanism, the problem of waste of installation and commissioning time when traditional devices are produced in different types of paper embossing is solved, and rapid adjustment and diversity are achieved, reducing operational difficulty and improving embossing is improved. quality.
Patent Information
- Application Number
- CN202520063119.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2035-01-13
AI Technical Summary
When traditional paper embossing devices produce different types of paper embossing, they require a lot of installation and commissioning time, which increases production difficulty and affects the rapid progress of embossing production.
A multi-mode switching dual-spec four-side embossing mechanism is designed. By setting up upper flower roll, lower flower roll and bottom roller, three different states are switched, reducing the need for replacement of upper flower roll and lower flower roll, and through Guide rollers, limit structures and cleaning kits for improved embossing diversity and quality.
It realizes rapid adjustments when producing different types of paper, reduces the waste of time caused by replacing upper or lower flower rolls, reduces the difficulty of operation of the device, and improves the diversity and quality of embossing production.
Smart Images

Figure CN222522194U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of paper embossing, in particular to a multi-mode switching double-specification four-side embossing mechanism. Background Art
[0002] Embossing patterns on paper towels not only makes them more beautiful, but also allows multiple layers of paper towels to be pressed together, making them difficult to separate during use. Embossing paper towels uses a pair of smooth rollers and pattern rollers that are pressed together. The paper towels pass between the smooth rollers and the pattern rollers, and after being pressed by the two rollers, the pattern on the pattern rollers is left on the paper towels.
[0003] In the actual production process, the types of paper embossing produced vary according to the needs of different customers. At this time, for traditional paper embossing devices, only the pattern sticks can be replaced, resulting in a lot of installation and debugging time when producing different types of paper embossing, which increases the difficulty of production and affects the rapid progress of embossing production. Utility Model Content
[0004] The purpose of the utility model is to provide a multi-mode switching dual-specification four-side embossing mechanism to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-mode switching double-specification four-side embossing mechanism, comprising: a mounting plate, on which two groups of embossing structures are symmetrically arranged; the embossing structure comprises: an upper flower roller and a lower flower roller, which are rotatably mounted on the mounting plate; a bottom roller, which is arranged on the mounting plate and located between the upper flower roller and the lower flower roller, and the bottom roller has a first state, a second state and a third state switched by being pulled, in the first state, the bottom roller is in contact with the upper flower roller, and in the third state, the bottom roller is in contact with the lower flower roller; two groups of guide rollers are arranged and respectively adapted to the upper flower roller and the lower flower roller, and the distance between the guide roller and the upper flower roller or the lower flower roller can be adjusted; a limiting structure, which is arranged on the mounting plate, and the limiting structure is used to control the distance between the guide roller and the upper flower roller or the lower flower roller when the guide roller moves to the end of the stroke; a cleaning kit, which is arranged on the mounting plate, and the cleaning kit is used to clean the upper flower roller and the lower flower roller.
[0006] As a further solution of the utility model: a connecting plate is connected to the rotating shaft of the bottom roller, and the end of the connecting plate is connected to the first cylinder arranged on the mounting plate. The first cylinder can drive the bottom roller to move between the upper pattern roller and the lower pattern roller through the connecting plate.
[0007] As a further solution of the utility model: an adjustment plate is connected to the rotating shaft of the guide roller, and a hinged portion rotatably connected to the mounting plate is provided on the adjustment plate, and the adjustment plate is connected to a second cylinder provided on the mounting plate. When the second cylinder is actuated, the adjustment plate can drive the guide roller to perform circular motion with the hinged portion.
[0008] As a further solution of the utility model: the limiting structure includes a limiting block installed on the mounting plate, and the limiting block is provided with an adjusting bolt, and the adjusting bolt can stop the deflection of the adjustment plate.
[0009] As a further solution of the utility model: the cleaning kit includes a connecting bearing rotatably mounted on the mounting plate, and a brush roller is rotatably mounted on the connecting bearing; the connecting bearing is also provided with a mounting hole connected to the mounting plate, and an arc groove is formed on the connecting bearing.
[0010] As a further solution of the utility model: the center of the arc groove is coaxial with the mounting hole.
[0011] As a further solution of the utility model: the sides of the upper pattern roller and the lower pattern roller are provided with wetting components, and the lower part of the wetting components is provided with a paper dust receiving plate connected to the mounting plate.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: by setting the upper pattern roller, the lower pattern roller and the bottom roller, the switching of three different states during paper embossing is realized, so that when producing different types of paper, timely adjustment can be made according to needs, without replacing the upper pattern roller or the lower pattern roller, thereby reducing the time waste caused by replacing the upper pattern roller or the lower pattern roller and reducing the difficulty of operating the device; by setting the guide roller, on the one hand, when there is a larger gap between the guide roller and the upper pattern roller or the lower pattern roller, the paper can be placed between the two, thereby reducing the difficulty of placing the paper; on the other hand, by controlling the distance between the guide roller and the upper pattern roller or the lower pattern roller, the distance between the upper pattern roller or the lower pattern roller and the rubber ring can be changed The abutment force between the two rollers can produce different degrees of embossing when the paper moves between the two rollers, thereby meeting the production requirements of different customers and improving the diversification of embossing production; the setting of the limiting structure can prevent the adjustment plate from moving too much under the drive of the second cylinder, resulting in excessive abutment force of the guide roller on the upper pattern roller or the lower pattern roller, thereby increasing the rotation resistance of the upper pattern roller or the lower pattern roller, and even bending and deforming due to pressure; the setting of the cleaning kit can realize the scraping of the circumferential surface of the upper pattern roller and the lower pattern roller to clean up the paper scraps and dust adhering to the upper pattern roller and the lower pattern roller, prevent the paper scraps and dust from adhering to the upper pattern roller and the lower pattern roller and affecting the subsequent embossing operation, and improve the embossing quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 A structural schematic diagram of an embodiment of a multi-mode switching dual-specification four-side embossing mechanism;
[0014] Figure 2 It is a structural schematic diagram of the connection relationship between the upper pattern roller and the lower pattern roller in one embodiment of a multi-mode switching double-specification four-side embossing mechanism;
[0015] Figure 3 It is a structural schematic diagram of another angle of an embodiment of a multi-mode switching dual-specification four-side embossing mechanism;
[0016] Figure 4 It is a structural schematic diagram of another angle of an embodiment of a multi-mode switching dual-specification four-side embossing mechanism;
[0017] Figure 5 A schematic structural diagram of a cleaning kit in one embodiment of a multi-mode switching dual-specification four-side embossing mechanism;
[0018] Figure 6 It is a structural schematic diagram of a control method of a guide roller in one embodiment of a multi-mode switching double-specification four-side embossing mechanism;
[0019] Figure 7 It is a structural schematic diagram of a wetting element and a paper dust receiving plate in one embodiment of a multi-mode switching dual-specification four-side embossing mechanism;
[0020] Figure 8 It is a structural schematic diagram of using a lower embossing roller to guide paper in one embodiment of a multi-mode switching double-specification four-side embossing mechanism;
[0021] Fig. 9 It is a structural schematic diagram of using an upper embossing roller to guide paper in one embodiment of a multi-mode switching double-specification four-side embossing mechanism;
[0022] Fig.10 This is a structural schematic diagram of an embodiment of a multi-mode switching double-specification four-side embossing mechanism in which upper and lower embossing rollers are not used for paper guiding.
[0023] In the figure: 1. mounting plate; 2. upper pattern roller; 3. lower pattern roller; 4. bottom roller; 5. guide roller; 6. brush roller; 7. belt; 8. connecting plate; 9. first cylinder; 10. connecting belt; 11. driving motor; 12. connecting bearing; 1201. mounting hole; 1202. arc groove; 13. second cylinder; 14. adjustment plate; 1401. hinge; 15. limit block; 1501. adjusting bolt; 16. wetting part; 17. paper dust collecting plate; 18. top roller. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] In addition, when an element in the present invention is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0026] See also Figure 1 to Figure 10 In an embodiment of the utility model, a multi-mode switching double-specification four-side embossing mechanism includes: a mounting plate 1, on which two groups of embossing structures are symmetrically arranged, and a top roller 18 is arranged on the mounting plate 1; the embossing structure includes: an upper embossing roller 2 and a lower embossing roller 3, a bottom roller 4, a guide roller 5, a limiting structure and a cleaning kit.
[0027] The upper pattern roller 2 and the lower pattern roller 3 are rotatably installed on the mounting plate 1, and the rotating shafts of the upper pattern roller 2 and the lower pattern roller 3 are connected by a belt 7. Furthermore, the circumferential surfaces of the upper pattern roller 2 and the lower pattern roller 3 can be provided with different concave and convex patterns according to different needs, and the lower pattern roller 3 is connected to a driving motor 11 arranged on the mounting plate 1; the bottom roller 4 is arranged on the mounting plate 1 and is located between the upper pattern roller 2 and the lower pattern roller 3, and the bottom roller 4 has a first state, a second state and a third state switched by being pulled. In the first state, the bottom roller 4 is in contact with the upper pattern roller 2, and in the third state, the bottom roller 4 is in contact with the lower pattern roller 3; specifically, a connecting plate 8 is connected to the rotating shaft of the bottom roller 4, and an end of the connecting plate 8 is connected to a first cylinder 9 arranged on the mounting plate 1, and the first cylinder 9 can drive the bottom roller 4 to move between the upper pattern roller 2 and the lower pattern roller 3 through the connecting plate 8.
[0028] When in use, by controlling the action of the first cylinder 9, the bottom roller 4 can be driven by the connecting plate 8 to perform the lifting action and move between the upper pattern roller 2 and the lower pattern roller 3. At this time, the first state, the second state and the third state are generated correspondingly, and when the bottom roller 4 is in the second state, it is in a separated state from the upper pattern roller 2 and the lower pattern roller 3, that is, the bottom roller 4 is between the upper pattern roller 2 and the lower pattern roller 3, thereby realizing the switching of three different states during paper embossing, so that when producing different types of paper, timely adjustments can be made according to needs without replacing the upper pattern roller 2 or the lower pattern roller 3, reducing the time waste caused by replacing the upper pattern roller 2 or the lower pattern roller 3, and reducing the difficulty of operating the device.
[0029] See also Figure 1~Figure 4 , Figure 6 The guide roller 5 is provided with two groups and is respectively adapted to the upper pattern roller 2 and the lower pattern roller 3. The spacing between the guide roller 5 and the upper pattern roller 2 or the lower pattern roller 3 can be adjusted. The guide roller 5 is provided with a rubber ring to assist the embossing operation and improve the embossing effect. Further, refer to Figure 8~Figure 10 (The dotted line in the figure indicates the direction of paper movement). The paper may not pass through the guide roller 5 (see Fig.10 ) or via guide roller 5 (see Figure 8 , Fig. 9 ), and when passing through the guide roller 5, you can also choose to pass through the guide roller 5 that cooperates with the upper pattern roller 2 (see Fig. 9 ) or select the guide roller 5 that matches with the lower pattern roller 3 (see Figure 8 ) to select the corresponding mode according to actual needs, so as to further improve the embossing effect.
[0030] An adjustment plate 14 is connected to the rotating shaft of the guide roller 5, and a hinge part 1401 rotatably connected to the mounting plate 1 is provided on the adjustment plate 14, and the adjustment plate 14 is connected to the second cylinder 13 provided on the mounting plate 1, and when the second cylinder 13 is actuated, the adjustment plate 14 can drive the guide roller 5 to perform circular motion with the hinge part 1401; the limiting structure is provided on the mounting plate 1, and the limiting structure is used to control the distance between the guide roller 5 and the upper flower roller 2 or the lower flower roller 3 when the guide roller 5 moves to the end of the stroke; the limiting structure includes a limiting block 15 installed on the mounting plate 1, and an adjusting bolt 1501 is provided on the limiting block 15, and the adjusting bolt 1501 can stop the deflection of the adjustment plate 14.
[0031] When in use, by controlling the action of the second cylinder 13, the adjustment plate 14 can be driven to make a circular motion with the hinge part 1401, so that the guide roller 5 can move relative to the upper pattern roller 2 or the lower pattern roller 3 to adjust the distance between the guide roller 5 and the upper pattern roller 2 or the lower pattern roller 3. On the one hand, when there is a larger gap between the guide roller 5 and the upper pattern roller 2 or the lower pattern roller 3, the paper can be placed between the two, thereby reducing the difficulty of placing the paper. On the other hand, by controlling the distance between the guide roller 5 and the upper pattern roller 2 or the lower pattern roller 3, the abutment force between the upper pattern roller 2 or the lower pattern roller 3 and the rubber ring can be changed, so that when the paper moves between the two, different degrees of embossing can be generated, thereby meeting the production requirements of different customers and improving the diversification of embossing production.
[0032] Furthermore, by controlling the length of the adjusting bolt 1501, when the adjusting plate 14 moves to the end of the stroke, the distance between the guide roller 5 and the upper pattern roller 2 or the lower pattern roller 3 can be different, and the adjustment plate 14 can stop moving in time when it moves to the end of the stroke, thereby avoiding the adjustment plate 14 from over-moving under the drive of the second cylinder 13, resulting in excessive abutment force of the guide roller 5 on the upper pattern roller 2 or the lower pattern roller 3, which increases the rotational resistance of the upper pattern roller 2 or the lower pattern roller 3, and even bends and deforms due to pressure.
[0033] See also Figure 1~Figure 5 The cleaning kit is arranged on the mounting plate 1, and the cleaning kit is used to clean the upper pattern roller 2 and the lower pattern roller 3. The cleaning kit includes a connecting bearing 12 rotatably mounted on the mounting plate 1, and a brush roller 6 is rotatably mounted on the connecting bearing 12. The brush roller 6, the guide roller 5, and the rotating shaft of the upper pattern roller 2 are connected by a connecting belt 10; the connecting bearing 12 is also provided with a mounting hole 1201 connected to the mounting plate 1, and an arc groove 1202 is formed on the connecting bearing 12. Specifically, the center of the arc groove 1202 is coaxial with the mounting hole 1201.
[0034] During use, when the driving motor 11 is working, its output shaft can drive the lower pattern roller 3 to rotate. At this time, under the traction of the connecting belt 10, the brush roller 6 can be driven to rotate relative to the upper pattern roller 2 and the lower pattern roller 3, so that the circumferential surface of the upper pattern roller 2 and the lower pattern roller 3 can be scraped to clean the paper scraps and dust adhering to the upper pattern roller 2 and the lower pattern roller 3, prevent the paper scraps and dust from adhering to the upper pattern roller 2 and the lower pattern roller 3 and affecting the subsequent embossing operation, thereby improving the embossing quality.
[0035] Furthermore, as the interaction time between the brush roller 6 and the upper pattern roller 2 and the lower pattern roller 3 increases, the length of the bristles on the brush roller 6 will become shorter. At this time, the connecting bearing 12 is rotated to drive the brush roller 6 to make a circular motion with the mounting hole 1201, thereby shortening the distance between the brush roller 6 and the upper pattern roller 2 and the lower pattern roller 3. Subsequently, the connecting bearing 12 can be fixed by bolts passing through the arc groove 1202, and the distance between the brush roller 6 and the upper pattern roller 2 and the lower pattern roller 3 is fixed again, thereby improving the stability of the brush roller 6 and enabling the brush roller 6 to maintain a stable cleaning state for the upper pattern roller 2 and the lower pattern roller 3.
[0036] See also Figure 7 The sides of the upper and lower pattern rollers 2 and 3 are provided with wetting components 16, and the lower part of the wetting components 16 is provided with a paper dust receiving plate 17 connected to the mounting plate 1, and the paper dust receiving plate 17 can receive the cleaned paper scraps and dust.
[0037] The wetting element 16 can drip oil to lubricate the upper pattern roller 2 and the lower pattern roller 3, so as to prevent the upper pattern roller 2 and the lower pattern roller 3 from interacting with the paper and causing the paper to be entangled.
[0038] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0039] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A multi-mode switching dual-specification four-side embossing mechanism, characterized in that: include: A mounting plate (1), wherein two groups of embossing structures are symmetrically arranged on the mounting plate (1); the embossing structure comprises: an upper embossing roller (2) and a lower embossing roller (3), wherein the upper embossing roller (2) and the lower embossing roller (3) are rotatably mounted on the mounting plate (1); a bottom roller (4), which is arranged on the mounting plate (1) and is located between the upper embossing roller (2) and the lower embossing roller (3), wherein the bottom roller (4) has a first state, a second state and a third state which are switched by being pulled, wherein in the first state, the bottom roller (4) is in contact with the upper embossing roller (2), and in the third state, the bottom roller (4) is in contact with the upper embossing roller (2). ) is fitted with the lower pattern roller (3); two groups of guide rollers (5) are provided and are respectively adapted to the upper pattern roller (2) and the lower pattern roller (3), and the distance between the guide roller (5) and the upper pattern roller (2) or the lower pattern roller (3) can be adjusted; a limiting structure is provided on the mounting plate (1), and the limiting structure is used to control the distance between the guide roller (5) and the upper pattern roller (2) or the lower pattern roller (3) when the guide roller (5) moves to the end of the stroke; a cleaning kit is provided on the mounting plate (1), and the cleaning kit is used to clean the upper pattern roller (2) and the lower pattern roller (3).
2. A multi-mode switching dual-specification four-side embossing mechanism according to claim 1, characterized in that: A connecting plate (8) is connected to the rotating shaft of the bottom roller (4), and an end of the connecting plate (8) is connected to a first cylinder (9) arranged on the mounting plate (1). The first cylinder (9) can drive the bottom roller (4) to move between the upper pattern roller (2) and the lower pattern roller (3) through the connecting plate (8).
3. The multi-mode switching dual-specification four-side embossing mechanism according to claim 1, characterized in that: An adjustment plate (14) is connected to the rotating shaft of the guide roller (5); the adjustment plate (14) is provided with a hinged portion (1401) rotatably connected to the mounting plate (1); and the adjustment plate (14) is connected to a second cylinder (13) provided on the mounting plate (1); when the second cylinder (13) is actuated, the adjustment plate (14) can drive the guide roller (5) to perform circular motion at the hinged portion (1401).
4. A multi-mode switching dual-specification four-side embossing mechanism according to claim 3, characterized in that: The limiting structure comprises a limiting block (15) mounted on the mounting plate (1), the limiting block (15) being provided with an adjusting bolt (1501), the adjusting bolt (1501) being capable of stopping the deflection of the adjustment plate (14).
5. The multi-mode switching dual-specification four-side embossing mechanism according to claim 1, characterized in that: The cleaning kit comprises a connecting bearing (12) rotatably mounted on the mounting plate (1), and a brush roller (6) is rotatably mounted on the connecting bearing (12); the connecting bearing (12) is also provided with a mounting hole (1201) connected to the mounting plate (1), and an arc groove (1202) is formed on the connecting bearing (12).
6. A multi-mode switching dual-specification four-side embossing mechanism according to claim 5, characterized in that: The center of the arc-shaped groove (1202) is coaxial with the mounting hole (1201).
7. The multi-mode switching dual-specification four-side embossing mechanism according to claim 1, characterized in that: A wetting piece (16) is provided on the side of the upper pattern roller (2) and the lower pattern roller (3), and a paper dust receiving plate (17) connected to the mounting plate (1) is provided at the bottom of the wetting piece (16).