Waterproof tray for battery pack

By designing a waterproof tray for battery packs including a tray body, a tray top cover and a waterproof sealing ring, the problem of insufficient waterproof performance of the existing battery tray is solved, and higher waterproof performance and longer battery life are achieved.

CN222523088UActive Publication Date: 2025-02-25SUZHOU ZHOUKAI NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421367398.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-02-25
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

The existing battery trays have insufficient waterproof performance, which may lead to moisture intrusion and may cause short circuits, corrosion and failures within the battery, and the faults are highly concealed and difficult to detect and repair in a timely manner.

Method used

A waterproof tray for battery packs including a tray body, a tray upper cover and a waterproof sealing ring was designed. By setting a stepped groove and a step fitting frame on the periphery of the upper surface of the tray body, combined with the fitting structure of the waterproof sealing ring, the waterproof performance is enhanced. , and the water collecting bucket is installed on the bottom plate, and the water is filtered out and discharged through the lead pipe.

Benefits of technology

It effectively improves the waterproof performance of the battery tray, prevents moisture intrusion, reduces the concealment of battery failures, extends the battery life, and simplifies fault diagnosis and maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a waterproof tray for a battery pack, which comprises a tray main body, a tray upper cover and a waterproof sealing ring, and the periphery of the upper surface of the tray main body is provided with a stepped groove for improving the waterproof effect. During use, the lower end of the waterproof sealing ring is embedded into the inner side of the lower sealing groove, then the stepped embedding frame on the outer side of the lower end of the tray upper cover is embedded into the stepped groove, the upper end of the waterproof sealing ring is embedded into the upper sealing groove, and then screws are screwed into the inner sides of the connecting threaded holes to fixedly connect the tray upper cover and the tray body. And after entering the battery jar, water can flow into the water collecting hopper through a plurality of groups of through holes and is discharged through the leading-out pipe, so that the waterproof effect can be achieved, and by adding the tray main body, the protection strength of the battery can be improved, and mounting and fixing are facilitated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of battery trays, and particularly relates to a waterproof tray for a battery pack. Background Art

[0002] The battery tray is a critical structural component in electric vehicles. It is mainly used to carry, protect and manage battery packs. The battery tray is a structural frame designed specifically for placing and fixing power batteries. It is usually located at the bottom or a specific area of ​​the electric vehicle to form the main support structure of the battery pack. The battery needs to be placed away from water, away from contact and penetration of water. If moisture enters the battery tray, it may cause a short circuit between battery cells, between the battery cell and the battery management system (BMS) or other electrical components. In severe cases, it may cause thermal runaway of the battery, that is, the temperature inside the battery rises sharply, a large amount of gas is generated, and even combustion or explosion occurs.

[0003] Secondly, long-term exposure to a humid environment can easily cause corrosion of metal parts inside the battery pack, and the electrolyte may be diluted or degraded, accelerating battery aging and shortening its service life. In addition, water intrusion may increase the concealment of battery failures, such as local corrosion and internal short circuits, which are not easily detected by conventional detection methods, making fault diagnosis more difficult and delaying maintenance.

[0004] In summary, the battery tray has some problems in use due to its insufficient waterproof performance, so it is hoped to propose a new structure to solve the above technical problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a waterproof tray for a battery pack to solve the problems raised in the above-mentioned background technology.

[0006] The utility model is realized through the following technical scheme: a waterproof tray for a battery pack, comprising: a tray body, a tray cover and a waterproof sealing ring, wherein a stepped groove for improving the waterproof effect is provided on the outer periphery of the upper surface of the tray body, a tray cover for connecting and splicing with the tray body to protect the battery is provided above the tray body, a stepped fitting frame for fitting with the stepped groove to improve the waterproof effect is provided on the outer side of the lower end of the tray cover, a lower sealing groove for installing the waterproof sealing ring is provided on the inner periphery of the upper surface of the tray body, and a waterproof sealing ring for improving the waterproof effect is provided on the inner side of the lower sealing groove.

[0007] As a preferred embodiment, an upper sealing groove is provided on the inner side of the lower surface of the tray upper cover, and the upper and lower ends of the waterproof sealing ring are respectively engaged with the upper sealing groove and the lower sealing groove.

[0008] As a preferred embodiment, connecting threaded holes are provided at the four corners of the upper surface of the step groove and the four corners of the lower surface of the step embedding frame. The step embedding frame and the step groove are embedded with each other and are connected and fixed by screws screwed into the inner sides of the connecting threaded holes. By embedding the step embedding frame into the step groove and then screwing the screws into the inner sides of the connecting threaded holes, the pallet main body and the pallet upper cover can be connected and fixed.

[0009] As a preferred embodiment, a battery slot for placing batteries is provided on the upper surface of the tray body, and a bottom plate for carrying batteries is provided at the inner lower end of the battery slot.

[0010] As a preferred embodiment, the upper surface of the base plate is vertically penetrated to form several groups of through holes for filtering out water, a water collecting bucket is provided under the base plate, a guide pipe is provided at the lower center of the water collecting bucket, and the left end of the guide pipe is connected to an external water pipe. When water enters the battery compartment due to damage to the external sealing structure, the water can naturally fall into the water collecting bucket through the through holes and then be discharged through the guide pipe, thereby improving the waterproof performance.

[0011] As a preferred embodiment, three groups of outer reinforcement frames are provided on the outer side of the tray body and are linearly and equally distributed. Several groups of reinforcing ribs for increasing the strength of the tray body are provided between two groups of the outer reinforcement frames. The outer reinforcement frames and the reinforcing ribs work together to increase the overall strength of the tray body and improve the protection performance of the battery.

[0012] As a preferred embodiment, four sides of the lower outer side of the tray body are provided with mounting plates for mounting and fixing the tray body, and mounting holes are formed by vertically penetrating the upper surface of the mounting plates.

[0013] After adopting the above technical scheme, the beneficial effect of the utility model is as follows: by adding a tray body, a tray cover and a waterproof sealing ring, the lower end of the waterproof sealing ring is embedded in the inner side of the lower sealing groove during use, and then the stepped interlocking frame on the outer side of the lower end of the tray cover is interlocked with the stepped groove, and the upper end of the waterproof sealing ring is interlocked with the upper sealing groove, and then screws are screwed into the inner side of the connecting threaded hole to connect and fix the tray cover to the tray body, and when water enters the battery slot, it can flow into the water collecting bucket through several groups of through holes and be discharged through the outlet pipe, thereby achieving a waterproof effect, and by adding the tray body, the protection strength of the battery can be improved and it is easy to install and fix. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0015] Figure 1 The utility model is a schematic diagram of the overall structure of a waterproof tray for a battery pack.

[0016] Figure 2 The utility model is a schematic diagram of the exploded overall structure of a waterproof tray for a battery pack.

[0017] Figure 3 The utility model is a schematic structural diagram of a tray main body in a waterproof tray for a battery pack.

[0018] Figure 4 The utility model is a cross-sectional schematic diagram of a tray body in a waterproof tray for a battery pack.

[0019] Figure 5 The utility model is a schematic structural diagram of a tray cover in a waterproof tray for a battery pack.

[0020] In the figure, 100-tray body, 101-battery slot, 102-bottom plate, 103-through hole, 104-step groove, 105-connecting threaded hole, 106-lower sealing groove, 107-outer reinforcement frame, 108-reinforcement rib, 109-mounting plate, 110-water collecting bucket, 111-export pipe;

[0021] 200-tray upper cover, 201-stepped fitting frame, 202-upper sealing groove;

[0022] 300-Waterproof seal. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figures 1 to 5 The utility model provides a technical solution: a waterproof tray for a battery pack, comprising: a tray body 100, a tray cover 200 and a waterproof sealing ring 300, and a stepped groove 104 for improving the waterproof effect is opened on the outer periphery of the upper surface of the tray body 100;

[0025] A tray cover 200 is provided above the tray body 100 for connecting and assembling with the tray body 100 to protect the battery, and a stepped fitting frame 201 is provided on the outer side of the lower end of the tray cover 200 for fitting with the stepped groove 104 to improve the waterproof effect;

[0026] A lower sealing groove 106 for installing a waterproof sealing ring 300 is formed on the inner periphery of the upper surface of the tray body 100 , and a waterproof sealing ring 300 is provided inside the lower sealing groove 106 for improving the waterproof effect.

[0027] An upper sealing groove 202 is formed inside the lower surface of the tray upper cover 200 , and the upper and lower ends of the waterproof sealing ring 300 are respectively engaged with the upper sealing groove 202 and the lower sealing groove 106 .

[0028] Connecting threaded holes 105 are provided at the four corners of the upper surface of the step groove 104 and the four corners of the lower surface of the step fitting frame 201. The step fitting frame 201 and the step groove 104 are fitted into each other and are connected and fixed by screws screwed into the inner sides of the connecting threaded holes 105. By embedding the step fitting frame 201 into the step groove 104 and then screwing the screws into the inner sides of the connecting threaded holes 105, the tray body 100 and the tray upper cover 200 can be connected and fixed.

[0029] A battery slot 101 for placing batteries is formed on the upper surface of the tray body 100 , and a bottom plate 102 for carrying batteries is formed at the lower inner end of the battery slot 101 .

[0030] A plurality of through holes 103 for filtering water are formed vertically through the upper surface of the bottom plate 102. A water collecting bucket 110 is provided below the bottom plate 102. A guide pipe 111 is provided at the lower center of the water collecting bucket 110. The left end of the guide pipe 111 is connected to an external water pipe. When water enters the battery compartment 101 due to damage to the external sealing structure, the water can naturally fall into the water collecting bucket 110 through the through hole 103 and then be discharged through the guide pipe 111, thereby improving the waterproof performance.

[0031] See also Figure 1-Figure 5 , as the first embodiment of the utility model: first, in use, the lower end of the waterproof sealing ring 300 is embedded in the inner side of the lower sealing groove 106, and then the stepped fitting frame 201 on the outer side of the lower end of the tray cover 200 is fitted with the stepped groove 104 provided on the outer periphery of the upper surface of the tray body 100, and the upper end of the waterproof sealing ring 300 is fitted with the upper sealing groove 202, and then a screw is screwed into the inner side of the connecting threaded hole 105 to connect and fix the tray cover 200 to the tray body 100. The waterproof effect can be improved by the fitting of the stepped fitting frame 201 and the stepped groove 104 and the action of the waterproof sealing ring 300. Secondly, when water enters the battery compartment 101 due to damage to the external sealing structure, the water can naturally fall into the water collecting bucket 110 through the through hole 103, and then be discharged through the outlet pipe 111, which can improve the waterproof performance and thus achieve a waterproof effect.

[0032] The outer side of the tray body 100 is provided with three groups of outer reinforcement frames 107 which are equally distributed in a linear manner. Between two groups of outer reinforcement frames 107, there are several groups of reinforcement ribs 108 for increasing the strength of the tray body 100. The outer reinforcement frames 107 and the reinforcement ribs 108 work together to increase the overall strength of the tray body 100 and improve the protection performance of the battery.

[0033] The four sides of the lower outer side of the tray body 100 are all provided with mounting plates 109 for mounting and fixing the tray body 100 , and the upper surface of the mounting plate 109 is vertically penetrated to form a mounting hole.

[0034] See also Figure 1-Figure 3 , as the second embodiment of the utility model: based on the above-mentioned first embodiment, three groups of outer reinforcement frames 107 are provided on the outer side of the tray body 100 and are linearly and equally distributed, and a plurality of groups of reinforcing ribs 108 for improving the strength of the tray body 100 are provided between the two groups of outer reinforcement frames 107, and mounting plates 109 for installing and fixing the tray body 100 are provided on the four sides of the lower end of the outer side of the tray body 100, and mounting holes are vertically penetrated through the upper surface of the mounting plate 109. Firstly, the outer reinforcement frame 107 and the reinforcing ribs 108 work together to improve the overall strength of the tray body 100 and improve the protection performance of the battery. Secondly, the user can easily install and fix the tray body 100 through the mounting plate 109 and the mounting hole.

[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A waterproof tray for a battery pack, comprising: A tray body (100), a tray cover (200) and a waterproof sealing ring (300), characterized in that: a stepped groove (104) is provided on the periphery of the upper surface of the tray body (100) for improving the waterproof effect; A tray cover (200) is provided above the tray body (100) and is used to be connected and assembled with the tray body (100) to protect the battery. A stepped engaging frame (201) is provided on the outer side of the lower end of the tray cover (200) and is used to engage with the stepped groove (104) to improve the waterproof effect. A lower sealing groove (106) for installing a waterproof sealing ring (300) is provided on the inner periphery of the upper surface of the tray body (100), and a waterproof sealing ring (300) for improving the waterproof effect is provided inside the lower sealing groove (106).

2. A waterproof tray for a battery pack as claimed in claim 1, characterized in that: An upper sealing groove (202) is provided on the inner side of the lower surface of the tray upper cover (200), and the upper and lower ends of the waterproof sealing ring (300) are respectively engaged with the upper sealing groove (202) and the lower sealing groove (106).

3. A waterproof tray for a battery pack as claimed in claim 2, characterized in that: Connecting threaded holes (105) are provided at the four corners of the upper surface of the step groove (104) and the four corners of the lower surface of the step fitting frame (201). The step fitting frame (201) and the step groove (104) are mutually fitted and fixed by screws screwed into the inner sides of the connecting threaded holes (105).

4. A waterproof tray for a battery pack as claimed in claim 3, characterized in that: The upper surface of the tray body (100) is provided with a battery slot (101) for placing batteries, and the lower end of the inner side of the battery slot (101) is provided with a bottom plate (102) for carrying batteries.

5. A waterproof tray for a battery pack as claimed in claim 4, characterized in that: The upper surface of the bottom plate (102) is vertically penetrated to form a plurality of through holes (103) for filtering water. A water collecting bucket (110) is provided below the bottom plate (102). A guide pipe (111) is provided at the center of the lower side of the water collecting bucket (110). The left end of the guide pipe (111) is interconnected with an external water pipe.

6. A waterproof tray for a battery pack as claimed in claim 1, characterized in that: The outer side surface of the pallet body (100) is provided with three groups of outer reinforcement frames (107) which are equally distributed in a linear manner, and between two groups of the outer reinforcement frames (107) are provided a plurality of groups of reinforcement ribs (108) for improving the strength of the pallet body (100).

7. A waterproof tray for a battery pack as claimed in claim 6, characterized in that: The four sides of the lower outer end of the tray body (100) are provided with mounting plates (109) for mounting and fixing the tray body (100), and the upper surface of the mounting plate (109) is vertically penetrated to form a mounting hole.