Aluminum alloy ingot conveying device
By designing an aluminum alloy ingot conveying device including feeding machine, whole-line machine and stepping mechanism, combined with photoelectric detection and ingot stop device, the problems of insufficient field space, severe equipment wear and lack of emergency ingot discharge in existing equipment are solved. , realize efficient and flexible aluminum alloy ingot conveying and extend the service life of the equipment.
Patent Information
- Application Number
- CN202421306204.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-07
AI Technical Summary
In the existing aluminum alloy production and processing industry, the equipment design of aluminum alloy ingot conveying and stacking processes has problems such as large site space occupation, serious equipment wear, and lack of emergency ingot discharge devices.
An aluminum alloy ingot conveying device is designed, including a feeding machine, a whole-column machine and a stepping mechanism. The stepping mechanism is controlled through the photoelectric detection switch, and the aluminum alloy ingot is transported to the whole-column machine, and the ingot stop device is used during the conveying process. Blocks the ingot, preventing it from being transported outside the device, and provides ingot discharge function in case of failure.
This device can effectively solve the problem of insufficient site space, is suitable for the transportation of aluminum alloy ingots of different lengths, and through the design of the ingot stop device and manipulator, the protection and service life of the equipment are improved.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy production, in particular to an aluminum alloy ingot conveying device. Background Art
[0002] At present, the aluminum alloy production and processing industry usually adopts a linear design for the feeder and the arranging machine for the aluminum alloy ingot conveying and stacking process. This method has the following disadvantages: 1. It occupies a large space and requires a feed chain of sufficient length to reduce the product temperature and adjust the product position. 2. Long-distance transportation causes serious wear of the equipment and shortens the equipment use time. 3. When the aluminum alloy ingot is blocked, there is no emergency ingot arrangement device or it is inconvenient to arrange the ingot when the equipment is abnormal. Therefore, a right-angle conveying device is needed to cut the aluminum alloy ingot to solve the above problems. Utility Model Content
[0003] The utility model aims to provide an aluminum alloy ingot conveying device, which can solve the limitation of insufficient site space and can convey aluminum alloy ingots of different lengths.
[0004] The embodiments of the present invention are implemented by the following technical solutions:
[0005] An aluminum alloy ingot conveying device comprises a feeder and an alignment machine vertically arranged with the feeder, a stepping mechanism is arranged at one end of the alignment machine close to the feeder, two ends of the stepping mechanism are respectively connected with the feeder and the alignment machine, the movement direction of the stepping mechanism is the same as the movement direction of the alignment machine, a photoelectric detection switch is installed on the stepping mechanism, a cylinder and an ingot blocking device are installed on the alignment machine, and the ingot blocking device is located at the outlet of the feeder, and the cylinder and the ingot blocking device are rotatably connected through a connecting arm.
[0006] Furthermore, the feeder includes a feed frame, a feed chain, a feed motor and a feed reducer. The feed motor and the feed reducer are connected and installed on one side of the feed frame. The output shaft of the feed reducer is transmission-connected to the feed chain, and the feed chain is located on the feed frame.
[0007] Furthermore, the stepping mechanism includes a stepping frame, a stepping chain, a stepping motor and a stepping reducer. The stepping frame is installed on the top of the entire machine. The stepping motor and the stepping reducer are connected and installed on the stepping frame. The output shaft of the stepping reducer is transmission-connected to the stepping chain, and the stepping chain is located on the stepping frame.
[0008] Furthermore, an ingot pulling block is installed on the inner side opposite to the stepping chain.
[0009] Furthermore, the whole train machine includes a whole train frame, a whole train chain, a whole train motor and a whole train reducer. The whole train motor and the whole train reducer are connected and installed on one side of the whole train frame. The output shaft of the whole train reducer is transmission connected to the whole train chain. The whole train chain is located on the whole train frame. The height difference between the whole train chain and the stepping chain is 4-6mm.
[0010] Furthermore, the ingot blocking device includes a rotating seat and an ingot blocking block. A rotating shaft is provided on the rotating seat. One end of a connecting arm is connected to the rotating shaft, and the other end of the connecting arm is connected to the cylinder. The end of the rotating shaft close to the whole machine is connected to the ingot blocking block, and the end of the ingot blocking block away from the rotating shaft is connected to an ingot blocking extension block.
[0011] Furthermore, the aluminum alloy ingot conveying device also includes a manipulator, which is located at the exit of the train aligning machine and is used to grab the aluminum alloy ingots on the train aligning machine.
[0012] The technical solution of the embodiment of the utility model has at least the following advantages and beneficial effects:
[0013] The utility model conveys the aluminum alloy ingot to the stepping mechanism through the feeder. When the photoelectric detection switch on the stepping mechanism detects the aluminum alloy ingot, the photoelectric detection switch is started to control the operation of the stepping mechanism, so that the stepping mechanism conveys the aluminum alloy ingot to the arranging machine, and the arranging machine conveys the aluminum alloy ingot to a suitable position for discharging. During the conveying process of the aluminum alloy ingot, an ingot blocking device is used to resist the aluminum alloy ingot, so that the aluminum alloy ingot stops being conveyed, which can prevent the aluminum alloy ingot from being conveyed outside the device. At the same time, the stepping mechanism can convey the aluminum alloy ingot to the arranging machine when it is running, and then the arranging machine transports it to a suitable position for discharging. Among them, the cylinder and the ingot blocking device are rotatably connected through a connecting arm. When the cylinder is started, the cylinder drives one end of the connecting arm to move in the horizontal direction, and the other end of the connecting arm drives the ingot blocking device to rotate. When the ingot blocking device rotates a certain angle, the ingot blocking device is away from the arranging machine, so that the outlet of the feeder is opened. When the feeder, the arranging machine or the stepping mechanism fails, the aluminum alloy ingot can be conveyed to the periphery of the device to prevent the device from being damaged, improve the protection of the device, and extend the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 A schematic structural diagram of an aluminum alloy ingot conveying device provided in Example 1 of the utility model;
[0016] Figure 2 Another schematic diagram of the structure of the aluminum alloy ingot conveying device provided in Example 1 of the utility model;
[0017] Figure 3 A top view of the ingot blocking device provided in Example 1 of the utility model;
[0018] Figure 4 This is a front view of the ingot blocking device provided in Example 1 of the utility model.
[0019] Icons: 1-feeding motor, 2-stepping reducer, 3-row motor, 4-row machine, 5-stepping mechanism, 6-row chain, 7-feeding machine, 8-cylinder, 9-ingot blocking device, 10-manipulator, 11-ingot pulling block, 12-feeding reducer, 13-stepping motor, 14-row reducer, 15-feeding chain, 16-stepping chain, 17-start photoelectric switch, 18-stop photoelectric switch, 19-aluminum alloy ingot, 20-ingot blocking extension block, 21-ingot blocking bolt, 22-ingot blocking fixing sleeve, 23-ingot blocking base, 24-connecting arm, 25-cylinder mounting seat, 26-cylinder fixing seat, 27-rotating seat, 28-cylinder connecting head, 29-ingot blocking block. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0023] In the description of the present invention, it should be noted that if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or is the orientation or position relationship in which the product of the application is usually placed when used. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0024] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] Example 1
[0026] like Figure 1-4 As shown, this embodiment provides an aluminum alloy ingot conveying device, including a feeder 7 and an alignment machine 4 vertically arranged with the feeder 7, a stepping mechanism 5 is arranged at one end of the alignment machine 4 close to the feeder 7, both ends of the stepping mechanism 5 are respectively connected with the feeder 7 and the alignment machine 4, the movement direction of the stepping mechanism 5 is the same as the movement direction of the alignment machine 4, a photoelectric detection switch is installed on the stepping mechanism 5, a cylinder 8 and an ingot blocking device 9 are installed on the alignment machine 4, and the ingot blocking device 9 is located at the outlet of the feeder 7, and the cylinder 8 and the ingot blocking device 9 are rotatably connected through a connecting arm 24.
[0027] The aluminum alloy ingot 19 is conveyed to the stepping mechanism 5 by the feeder 7. When the photoelectric detection switch on the stepping mechanism 5 detects the aluminum alloy ingot 19, the photoelectric detection switch is activated to control the operation of the stepping mechanism 5, so that the stepping mechanism 5 conveys the aluminum alloy ingot 19 to the alignment machine 4, and the alignment machine 4 conveys the aluminum alloy ingot 19 to a suitable position for unloading. During the conveying process of the aluminum alloy ingot 19, the ingot blocking device 9 is used to block the aluminum alloy ingot 19 and stop the conveying of the aluminum alloy ingot 19, so as to prevent the aluminum alloy ingot 19 from being conveyed outside the device, and at the same time, the stepping mechanism 5 can convey the aluminum alloy ingot 19 to the alignment machine 4 when it is running, and then the alignment machine 4 transports the aluminum alloy ingot 19 to a suitable position for unloading. Among them, the cylinder 8 and the ingot blocking device 9 are rotatably connected through the connecting arm 24. When the cylinder 8 is started, the cylinder 8 drives one end of the connecting arm 24 to move in the horizontal direction, and the other end of the connecting arm 24 drives the ingot blocking device 9 to rotate. When the ingot blocking device 9 rotates a certain angle, the ingot blocking device 9 is away from the straightening machine 4, so that the outlet of the feeder 7 is opened. When the feeder 7, the straightening machine 4 or the stepping mechanism 5 fails, the aluminum alloy ingots 19 can be transported to the outside of the device to prevent damage to the device, improve the protection of the device, and extend the service life of the device.
[0028] In this embodiment, the feeder 7 includes a feed frame, a feed chain 15, a feed motor 1 and a feed reducer 12. The feed motor 1 and the feed reducer 12 are connected and installed on one side of the feed frame. The output shaft of the feed reducer 12 is transmission-connected with the feed chain 15, and the feed chain 15 is located on the feed frame. The feed motor 1 drives the feed reducer 12, and the feed reducer 12 drives the feed chain 15 to rotate. The rotation of the feed chain 15 drives the aluminum alloy ingot 19 to move, thereby conveying the aluminum alloy ingot 19 to the stepping chain 16.
[0029] In this embodiment, the stepping mechanism 5 includes a stepping frame, a stepping chain 16, a stepping motor 13 and a stepping reducer 2. The stepping frame is installed on the top of the aligning machine 4. The stepping motor 13 and the stepping reducer 2 are connected and installed on the stepping frame. The output shaft of the stepping reducer 2 is connected to the stepping chain 16 in a transmission manner. The stepping chain 16 is located on the stepping frame. When the photoelectric detection switch detects the aluminum alloy ingot 19, the photoelectric detection switch controls the stepping motor 13 to start, the stepping motor 13 drives the stepping reducer 2, the stepping reducer 2 controls the stepping chain 16 to run, and the stepping chain 16 transports the aluminum alloy ingot 19 to the aligning chain 6.
[0030] In this embodiment, an ingot pulling block 11 is installed on the inner side relative to the stepping chain 16. Among them, the photoelectric detection switch includes a start photoelectric switch 17 and a stop photoelectric switch 18. The start photoelectric switch 17 is installed at the upper end of the stepping frame, and the stop photoelectric switch 18 is installed at the lower end of the stepping frame. The start photoelectric switch 17 controls the operation of the stepping chain 16, and the stop photoelectric switch 18 is used to detect that the ingot pulling block 11 stops running after running a station, so that the stepping mechanism 5 can be automatically operated, saving energy and reducing consumption. The ingot pulling block 11 is used to support the aluminum alloy ingot 19 and improve the stability of the aluminum alloy ingot 19 during transportation. The ingot pulling block 11 is fixed to the stepping chain 16 by bolts.
[0031] In this embodiment, the whole-line machine 4 includes a whole-line frame, a whole-line chain 6, a whole-line motor 3 and a whole-line reducer 14. The whole-line motor 3 and the whole-line reducer 14 are connected and installed on one side of the whole-line frame. The output shaft of the whole-line reducer 14 is connected to the whole-line chain 6 in a transmission connection. The whole-line chain 6 is located on the whole-line frame. The height difference between the whole-line chain 6 and the stepping chain 16 is 4-6mm. The whole-line motor 3 drives the whole-line reducer 14, and the whole-line reducer 14 controls the operation of the whole-line chain 6. The whole-line chain 6 transports the aluminum alloy ingot 19 to the discharge position. The height of the whole-line chain 6 is less than that of the stepping chain 16, and the height difference between the two is 4-6mm, which can prevent the aluminum alloy ingot 19 from slipping at the intersection of the chains and improve the stability of the transportation of the aluminum alloy ingot 19.
[0032] In this embodiment, the ingot blocking device 9 includes a rotating seat 27 and an ingot blocking block 29. The rotating seat 27 is provided with a rotating shaft. One end of the connecting arm 24 is connected to the rotating shaft, and the other end of the connecting arm is connected to the cylinder 8. The end of the rotating shaft close to the arranging machine 4 is connected to the ingot blocking block 29, and the end of the ingot blocking block 29 away from the rotating shaft is connected to the ingot blocking extension block 20. Among them, a cylinder connecting seat 25 is installed on the arranging frame, and the cylinder 8 is fixed to the cylinder connecting seat 25 with bolts. A cylinder fixing seat 26 is also installed on the cylinder connecting seat 25. A cylinder connecting head 28 is installed at the movable end of the cylinder 8, and the cylinder connecting head 28 is connected to the connecting arm 24 through an axle pin. The ingot blocking block 29 is connected to the ingot blocking extension block 20 through an ingot blocking bolt 21, and an ingot blocking fixing sleeve 22 is also provided between the ingot blocking block 29 and the ingot blocking extension block 20, and the ingot blocking fixing sleeve 22 is sleeved on the ingot blocking bolt 21. The ingot blocking base 23 is also connected to the rotating seat 27. When in use, the cylinder 8 drives the cylinder connector 28 to move linearly, the cylinder connector 28 drives one end of the connecting arm 24 to move, the other end of the connecting arm 24 drives the rotating shaft to rotate, and the rotating shaft drives the ingot blocking block 29 to rotate, thereby realizing the lifting of the ingot blocking block 29, so that it is convenient for the aluminum alloy ingot 19 to be discharged from there when the device fails. When the ingot blocking block 29 is needed to block the aluminum alloy ingot 19, the ingot blocking block 29 is lowered by the cylinder 8 to achieve the blocking of the aluminum alloy ingot 19. The ingot blocking extension block 20 is connected to the ingot blocking block 29, which is convenient for conveying aluminum alloy ingots 19 of different lengths, and has high practicality.
[0033] In this embodiment, the conveying device for the aluminum alloy ingot 19 further includes a manipulator 10, which is located at the exit of the aligner 4 and is used to grab the aluminum alloy ingot 19 on the aligner 4. When the aligner 4 conveys the aluminum alloy ingot 19 to the grabbing position of the manipulator 10, the manipulator 10 grabs the aluminum alloy ingot 19 to complete the conveying of the aluminum alloy ingot 19.
[0034] The working principle is: the aluminum alloy ingot 19 is placed on the feeding chain 15, the feeding motor 1 drives the feeding reducer 12, the feeding reducer 12 drives the feeding chain 15 to rotate, the feeding chain 15 rotates to drive the aluminum alloy ingot 19 to move, and the aluminum alloy ingot 19 is transported to the stepping chain 16 and is located on the pulling ingot block 11. When the photoelectric switch 17 is started and the aluminum alloy ingot 19 on the stepping chain 16 is detected, the stepping motor 13 is started, the stepping motor 13 drives the stepping reducer 2, the stepping reducer 2 drives the stepping chain 16 to rotate, and the stepping chain 16 transports the aluminum alloy ingot 19 to the whole chain 6. At the same time, the whole chain motor 3 drives the whole chain reducer 14, the whole chain reducer 14 controls the operation of the whole chain 6, and the whole chain 6 transports the aluminum alloy ingot 19 to the discharge position. The manipulator 10 grabs the aluminum alloy ingot 19 to complete the transportation of the aluminum alloy ingot 19.
[0035] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An aluminum alloy ingot conveying device, characterized in that: It includes a feeder and an array straightening machine vertically arranged with the feeder, a stepping mechanism is arranged at one end of the array straightening machine close to the feeder, two ends of the stepping mechanism are respectively connected with the feeder and the array straightening machine, the movement direction of the stepping mechanism is the same as the movement direction of the array straightening machine, a photoelectric detection switch is installed on the stepping mechanism, a cylinder and an ingot blocking device are installed on the array straightening machine, and the ingot blocking device is located at the outlet of the feeder, and the cylinder and the ingot blocking device are rotatably connected through a connecting arm.
2. The aluminum alloy ingot conveying device according to claim 1, characterized in that: The feeder includes a feed frame, a feed chain, a feed motor and a feed reducer. The feed motor and the feed reducer are connected and installed on one side of the feed frame. The output shaft of the feed reducer is transmission-connected to the feed chain. The feed chain is located on the feed frame.
3. The aluminum alloy ingot conveying device according to claim 1, characterized in that: The stepping mechanism includes a stepping frame, a stepping chain, a stepping motor and a stepping reducer. The stepping frame is installed on the top of the aligning machine. The stepping motor and the stepping reducer are connected and installed on the stepping frame. The output shaft of the stepping reducer is transmission-connected to the stepping chain, and the stepping chain is located on the stepping frame.
4. The aluminum alloy ingot conveying device according to claim 3, characterized in that: An ingot pulling block is installed on the inner side opposite to the stepping chain.
5. The aluminum alloy ingot conveying device according to claim 3, characterized in that: The whole-row machine includes a whole-row frame, a whole-row chain, a whole-row motor and a whole-row reducer. The whole-row motor and the whole-row reducer are connected and installed on one side of the whole-row frame. The output shaft of the whole-row reducer is transmission-connected to the whole-row chain. The whole-row chain is located on the whole-row frame. The height difference between the whole-row chain and the stepping chain is 4-6mm.
6. The aluminum alloy ingot conveying device according to claim 1, characterized in that: The ingot blocking device includes a rotating seat and an ingot blocking block. The rotating seat is provided with a rotating shaft, one end of the connecting arm is connected to the rotating shaft, and the other end of the connecting arm is connected to the cylinder. The end of the rotating shaft close to the alignment machine is connected to the ingot blocking block, and the end of the ingot blocking block away from the rotating shaft is connected to an ingot blocking extension block.
7. The aluminum alloy ingot conveying device according to claim 1, characterized in that: The aluminum alloy ingot conveying device also includes a robot, which is located at the exit of the aligner and is used to grab the aluminum alloy ingots on the aligner.