Improved stable gas conveying device of air compressor

By configuring an independent gas storage tank for each air compressor and setting a check valve, the airflow hedging problem caused by multiple air compressors sharing one gas storage tank is solved, and the stable air supply and high efficiency of the air compressor unit are achieved. run.

CN222527431UActive Publication Date: 2025-02-25CHINA TOBACCO ANHUI IND CO LTD
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Patent Information

Application Number
CN202421348571.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-02-25
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

In the existing cigarette production workshop, multiple air compressors share one gas storage tank, resulting in airflow hedging, causing frequent unloading of the air compressor, reducing operating efficiency, and increasing energy consumption of power equipment.

Method used

An improved gas stable delivery device for air compressors is designed to ensure one-way flow of gas by configuring an independent gas storage tank for each air compressor and setting a check valve in the gas storage delivery system.

Benefits of technology

The stable air supply of the air compressor unit is achieved, the frequent addition and unloading of the air compressor is reduced, the stability of the air supply is maintained, the equipment burden is reduced, and energy utilization and production efficiency are improved.

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Abstract

The utility model provides an improved stable air delivery device for air compressors, which comprises a plurality of air compressors, the plurality of air compressors are connected to a branch air cylinder through an air storage delivery system, the air storage delivery system comprises a plurality of independent air storage delivery units in one-to-one correspondence with the plurality of air compressors, each air storage delivery unit comprises an air storage tank, and the air storage tank is connected with the branch air cylinder. The air inlet end of the air storage tank is communicated with the air outlet end of the corresponding air compressor through a first branch pipeline, the air outlet end of the air storage tank is communicated with the branch air cylinder through a second branch pipeline, and a check valve is arranged on the second branch pipeline. Compared with the prior art, the air compressor control system has the advantages that the independent air storage tanks are arranged for the multiple air compressors respectively, any number of air compressors can be started according to production requirements, work of the air compressors does not interfere with one another, air supply stability is kept, and a certain damping effect can be achieved; in addition, the check valve is arranged on the second branch pipe behind the air storage tank, reverse flowing of airflow can be prevented, and the air supply stability of the air compressor is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of air compressor equipment in the tobacco industry, in particular to an improved stable gas delivery device for an air compressor. Background Art

[0002] In the tobacco manufacturing industry, air compressors provide compressed air for cigarette production equipment and are one of the important power sources for cigarette production. They are specifically used in cigarette making machines, packaging machines, silk making equipment, logistics equipment, dust removal equipment and other equipment to provide power air for the pneumatic components and some process components of these equipment. Its reliable and efficient operation is conducive to energy conservation and consumption reduction and ensures the smooth production of cigarettes.

[0003] In current cigarette production workshops, four air compressors are usually equipped with one gas tank. The gas tank is directly connected to the gas cylinder through the main pipeline, and the gas cylinder collects and uniformly outputs the compressed air. When two or more air compressors are working, the compressed air generated by two or more air compressors flows into the gas tank from different directions, which easily forms airflow collision in the gas tank, making the airflow in the gas tank unstable and causing the air compressor to unload; at the same time, after the exhaust port of the gas cylinder is closed, the air will generate a backflow pressure, and the compressed air may also flow back into the air compressor, causing damage to the equipment. Due to the airflow collision and gas reflux in the gas tank, the air compressor is frequently unloaded, the operating efficiency is reduced, and the energy consumption of the power equipment is increased. Therefore, the existing equipment cannot meet the stable air supply task of the air compressor unit. Utility Model Content

[0004] The utility model aims to overcome the deficiencies of the prior art and provides an improved stable gas delivery device for an air compressor to achieve stable gas supply for an air compressor unit.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] An improved air compressor gas stable delivery device includes multiple air compressors, which are connected to a gas sub-cylinder through an air storage and delivery system. The gas storage and delivery system includes multiple independent gas storage and delivery units corresponding to the multiple air compressors one by one. Each gas storage and delivery unit includes a gas storage tank. The gas inlet end of the gas storage tank is connected to the corresponding air outlet end of the air compressor through a first branch pipeline, and the gas outlet end of the gas storage tank is connected to the gas sub-cylinder through a second branch pipeline. A check valve is provided on the second branch pipeline.

[0007] As a preferred solution of the above-mentioned air compressor gas stable delivery device, the number of the air compressor and the gas storage and delivery system are four respectively, four air compressors are arranged horizontally side by side, and four independent gas storage and delivery units are arranged horizontally side by side.

[0008] Compared with the prior art, the beneficial effects of the utility model are embodied in:

[0009] The utility model provides an improved stable gas delivery device for air compressors, which are respectively equipped with independent gas storage tanks for multiple air compressors. Any number of air compressors can be started according to production needs without interfering with each other's work. The gas storage tank can balance the pipeline pressure of the compressed air system, reduce the frequent loading and unloading of the air compressors, maintain the stability of the gas supply and have a certain shock-absorbing effect. In addition, a check valve is installed on the second branch pipe behind the gas storage tank to prevent the reverse flow of the air flow and ensure that the gas can only flow in one direction, so that the compressed gas delivered to the branch cylinder can achieve normal gas supply, further improving the stability of the air supply of the air compressor, solving the problem of frequent unloading of the air compressor caused by air flow collision when multiple air compressors share one gas storage tank in the prior art, reducing the burden on equipment, and improving energy utilization and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a structural schematic diagram of the utility model.

[0011] In the figure, 1 is an air compressor; 2 is an air storage tank; 3 is a first branch pipeline; 4 is a branch cylinder; 5 is a second branch pipeline; 6 is a check valve. DETAILED DESCRIPTION

[0012] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0013] Please refer to Figure 1 The present embodiment provides an improved air compressor gas stable delivery device, comprising a plurality of air compressors 1, wherein the plurality of air compressors 1 are connected to a gas sub-cylinder 4 through a gas storage and delivery system, wherein the gas storage and delivery system comprises a plurality of independent gas storage and delivery units corresponding one to one to the plurality of air compressors 1, wherein each gas storage and delivery unit comprises a gas storage tank 2, wherein an air inlet end of the gas storage tank 2 is connected to an air outlet end of the corresponding air compressor 1 through a first sub-pipeline 3, and an air outlet end of the gas storage tank 2 is connected to the gas sub-cylinder 4 through a second sub-pipeline 5, and a check valve 6 is provided on the second sub-pipeline 5.

[0014] The number of the air compressors 1 and the number of the gas storage and delivery systems are four, four air compressors 1 are arranged horizontally side by side, and four independent gas storage and delivery units are arranged horizontally side by side.

[0015] During normal operation, each air compressor 1 provides compressed gas for production, which enters into respective gas storage tanks 2 through the first branch pipeline 3 for storage, and the gas in the gas storage tank 2 is then transported to the gas cylinder 4 through the second branch pipeline 5, and the gas cylinder 4 uniformly outputs the compressed gas, thus completing the stable gas supply of the air compressor 1. The gases in each gas storage tank 2 do not interfere with each other, and the check valve 6 controls the unidirectional transport of gas from the gas storage tank 2 to the gas cylinder 4, effectively preventing a series of problems caused by gas backflow. The device has a simple structure, is safe and reliable, and has strong practicality. It solves the problem of frequent equipment unloading caused by airflow collision in the prior art, and improves energy utilization and production efficiency.

[0016] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An improved air compressor gas stable delivery device, comprising a plurality of air compressors, wherein the plurality of air compressors are connected to a gas cylinder through a gas storage and delivery system, characterized in that: The gas storage and transportation system includes a plurality of independent gas storage and transportation units corresponding one to one with a plurality of air compressors, each gas storage and transportation unit includes a gas storage tank, the gas inlet end of the gas storage tank is connected with the gas outlet end of the corresponding air compressor through a first branch pipeline, the gas outlet end of the gas storage tank is connected with the gas cylinder through a second branch pipeline, and a check valve is provided on the second branch pipeline.

2. An improved air compressor gas stable delivery device as claimed in claim 1, characterized in that: The number of the air compressors and the air storage and delivery systems are four respectively, the four air compressors are arranged horizontally side by side, and the four independent air storage and delivery units are arranged horizontally side by side.