Ultrahigh-pressure spraying and humidifying system for centralized supply in workshop

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By designing the ultra-high pressure spray humidification system centrally supplied by the workshop, the problems of low humidification efficiency and inconvenient installation and maintenance of existing humidification equipment are solved, and the effect of efficient humidification and reducing production costs is achieved.

CN222527837UActive Publication Date: 2025-02-25SUZHOU TIANCHENG PAINTING EQUIP ENG CO LTD

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Patent Information

Application Number: CN202420478070.7
Authority / Receiving Office: CN · China
Patent Type: Utility models(China)
Current Assignee / Owner
Filing Date: 2024-03-13
Publication Date: 2025-02-25
Estimated Expiration: 2034-03-13

AI Technical Summary

Technical Problem

During use, existing humidification equipment has problems such as low humidification efficiency, large number of nozzles, inconvenient installation and maintenance, and easy to cause nozzle blockage and bacterial breeding in the sink, especially in circulating air and air conditioning systems that require high-pressure and pure air sources.

Method used

An ultra-high pressure spray humidification system centrally supplied by the workshop was designed, including a centralized control cabinet, support mechanism and reinforcement mechanism. The system connects multiple humidification equipment and water storage tanks through pipelines, and uses reinforcement mechanisms and support mechanisms to improve the stability and humidification efficiency of the equipment.

Benefits of technology

The system improves humidification efficiency, reduces workshop production costs, and is highly intelligent, reducing the demand for manual operation. It is suitable for the automotive coating industry.

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Abstract

The utility model relates to the technical field of ultrahigh-pressure spraying and humidifying systems, and discloses an ultrahigh-pressure spraying and humidifying system for workshop centralized supply, which comprises a centralized control cabinet, the outer side of the centralized control cabinet is connected with a first sub-control valve group through a pipeline in a matched manner, and the outer side of the centralized control cabinet is connected with a second sub-control valve group through a pipeline in a matched manner; the device is provided with a reinforcing mechanism, the position of a rotating reinforcing sleeve can be conveniently limited, the outer side of a water pipe at the corresponding position of the outer side of the centralized water storage tank is reinforced through a fixed supporting sleeve and the rotating reinforcing sleeve, the operation stability of equipment is improved, and meanwhile the efficiency of the humidifying system can be greatly improved through the system; the overall operation cost during workshop production is reduced; the device is provided with the supporting mechanism, elastic force is provided through a supporting spring in the mounting shell, the movable connecting frame drives the protective shell to move, the top of the protective shell and the bottom of the rotary reinforcing sleeve are stably supported, and the overall stability of the connecting structure is improved.

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Description

Technical Field

[0001] The utility model relates to the technical field of ultra-high pressure spray humidification systems, in particular to an ultra-high pressure spray humidification system centrally supplied by a workshop. Background Art

[0002] Due to the limitation of the process performance of modern spraying technology, the spray room in the painting workshop has strict requirements on the temperature, humidity and cleanliness of the air supply. Most spray rooms, especially the topcoat spray room, generally require a temperature of 23±2℃ and a humidity of (65±5)%. The fresh air air conditioner needs a large amount of humidification in winter, and the (dry spray room) circulating air air conditioner needs humidification during the operation throughout the year. At present, the common humidification methods in the painting workshop are: the fresh air air conditioner uses high pressure (0.5Mpa) atomization spray humidification, and the (dry spray room) circulating air air conditioner uses two-fluid humidification;

[0003] However, in the process of using the existing humidification equipment, the high-pressure (0.5Mpa) atomization spray system has a small volume and a fast humidification response, but the disadvantages are low humidification efficiency, a large number of nozzles, inconvenient installation and maintenance, and the need to recycle and replenish water in the water tank, which can easily cause nozzle blockage and bacteria growth in the water tank; (dry spray booth) circulating air conditioning two-fluid humidification system also requires a stable pressure and pure air and water source. Therefore, those skilled in the art provide an ultra-high pressure spray humidification system centrally supplied by the workshop to solve the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the utility model is to provide an ultra-high pressure spray humidification system for centralized supply in a workshop, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An ultra-high pressure spray humidification system for centralized supply in a workshop, comprising a centralized control cabinet and a supporting mechanism, wherein the outer side of the centralized control cabinet is connected to a first sub-control valve group through pipeline cooperation, the outer side of the centralized control cabinet is connected to a second sub-control valve group through pipeline cooperation, the outer side of the centralized control cabinet is connected to a third sub-control valve group through pipeline cooperation, the outer side of the first sub-control valve group is connected to a first humidification device through pipeline cooperation, the outer side of the second sub-control valve group is connected to a second humidification device through pipeline cooperation, the outer side of the third sub-control valve group is connected to a third humidification device through pipeline cooperation, the outer side of the centralized control cabinet is connected to a centralized water storage tank, the outer side of the centralized water storage tank is provided with a pipeline, and the outer side of the centralized water storage tank is provided with a reinforcement mechanism;

[0007] The reinforcement mechanism includes a fixed mounting frame, a fixed support sleeve is fixed on the top of the fixed mounting frame, a reinforcement metal frame is arranged on the outside of the fixed mounting frame, a support connecting frame is fixed on the top of the fixed mounting frame, a rotating reinforcement sleeve is rotatably connected to the outside of the supporting connecting frame through a rotating shaft, a through-groove connecting pad is fixed on the outside of the rotating reinforcement sleeve, a threaded column is fixed on the top of the fixed support sleeve, and a threaded sleeve is threadedly connected to the outside of the threaded column.

[0008] As a further solution of the utility model: the supporting mechanism includes an installation shell, a connecting support block is fixed to the bottom of the installation shell, a supporting spring is provided on the inner bottom wall of the installation shell, a movable connecting frame is connected to the top of the support spring, a protective shell is installed on the top of the movable connecting frame, an installation shell is installed on one side of the installation shell, and the interior of the installation shell is rotatably connected to a guide wheel via a rotating shaft.

[0009] As a further solution of the utility model: the connecting support block and the fixed support sleeve are fixedly connected, and the protective shell is movably sleeved on the outer side of the installation shell.

[0010] As a further solution of the utility model: the installation shell and the connection support block are bonded and fixed, and the guide wheel and the protection shell are rollingly connected.

[0011] As a further solution of the utility model: the reinforcement metal frame is embedded and fixed inside the centralized water storage tank, and arc grooves are provided inside the rotating reinforcement sleeve and the fixed support sleeve.

[0012] As a further solution of the utility model: the outer side of the threaded sleeve is provided with anti-slip grooves, and the supporting connecting frame and the fixed mounting frame are welded and fixed.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The device is provided with a reinforcement mechanism, which can easily complete the limit of the position of the rotating reinforcement sleeve, and the outer side of the water pipe corresponding to the outer side of the centralized water storage tank is reinforced by the fixed support sleeve and the rotating reinforcement sleeve, thereby improving the operation stability of the equipment. At the same time, the system can greatly improve the efficiency of the humidification system and reduce the overall operation cost of the workshop production. It is highly intelligent and does not require frequent manual operation. It has a good promotion space in the automotive coating industry.

[0015] 2. The device is provided with a supporting mechanism, which provides elastic force by installing a supporting spring in the shell, and can push the movable connecting frame in the vertical direction to move, so that the movable connecting frame drives the protective shell to move. At this time, the guide wheel installed in the shell can roll and play a role of guiding and limiting, so that the top of the protective shell and the bottom of the rotating reinforcement sleeve can be stably supported, thereby improving the overall stability of the connection structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of an ultra-high pressure spray humidification system for centralized supply in workshops;

[0017] Figure 2 It is a structural schematic diagram of a reinforcement mechanism in an ultra-high pressure spray humidification system centrally supplied to a workshop;

[0018] Figure 3 This is a structural schematic diagram of the support mechanism in an ultra-high pressure spray humidification system that is centrally supplied to a workshop.

[0019] In the figure: 1. centralized control cabinet; 2. first sub-control valve group; 3. second sub-control valve group; 4. third sub-control valve group; 5. first humidification equipment; 6. second humidification equipment; 7. third humidification equipment; 8. centralized water storage tank; 9. reinforcement mechanism; 91. fixed mounting frame; 92. fixed support sleeve; 93. reinforcement metal frame; 94. support connecting frame; 95. rotating reinforcement sleeve; 96. through groove connecting pad; 97. threaded column; 98. threaded sleeve; 99. support mechanism; 991. installation shell; 992. connection support block; 993. support spring; 994. movable connecting frame; 995. protection shell; 996. installation shell; 997. guide wheel. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-3In an embodiment of the utility model, an ultra-high pressure spray humidification system for centralized supply in a workshop includes a centralized control cabinet 1 and a supporting mechanism 99. The outer side of the centralized control cabinet 1 is connected to a first sub-control valve group 2 through a pipeline, the outer side of the centralized control cabinet 1 is connected to a second sub-control valve group 3 through a pipeline, the outer side of the centralized control cabinet 1 is connected to a third sub-control valve group 4 through a pipeline, the outer side of the first sub-control valve group 2 is connected to a first humidifying device 5 through a pipeline, the outer side of the second sub-control valve group 3 is connected to a second humidifying device 6 through a pipeline, the outer side of the third sub-control valve group 4 is connected to a third humidifying device 7 through a pipeline, the outer side of the centralized control cabinet 1 is connected to a centralized water storage tank 8, the outer side of the centralized water storage tank 8 is provided with a pipeline, and the outer side of the centralized water storage tank 8 is provided with a reinforcement mechanism 9;

[0022] The reinforcement mechanism 9 includes a fixed mounting frame 91, a fixed support sleeve 92 is fixed on the top of the fixed mounting frame 91, a reinforcement metal frame 93 is arranged on the outer side of the fixed mounting frame 91, a support connecting frame 94 is fixed on the top of the fixed mounting frame 91, a rotating reinforcement sleeve 95 is rotatably connected to the outer side of the support connecting frame 94 through a rotating shaft, the reinforcement metal frame 93 is embedded and fixed in the interior of the centralized water storage tank 8, arc grooves are provided in the interior of the rotating reinforcement sleeve 95 and the fixed support sleeve 92, a through groove connecting pad 96 is fixed on the outer side of the rotating reinforcement sleeve 95, a threaded column 97 is fixed on the top of the fixed support sleeve 92, a threaded sleeve 98 is threadedly connected to the outer side of the threaded column 97, and anti-slip grooves are arranged on the outer side of the threaded sleeve 98, and the support connecting frame 94 and the fixed mounting frame 91 are welded and fixed.

[0023] As an embodiment of the utility model, the support mechanism 99 includes an installation shell 991, a connecting support block 992 is fixed to the bottom of the installation shell 991, a support spring 993 is provided on the inner bottom wall of the installation shell 991, a movable connecting frame 994 is connected to the top of the support spring 993, a protective shell 995 is installed on the top of the movable connecting frame 994, an installation shell 996 is installed on one side of the installation shell 991, and the interior of the installation shell 996 is rotatably connected to a guide wheel 997 through a rotating shaft, the connecting support block 992 and the fixed support sleeve 92 are fixedly connected, the protective shell 995 is movably sleeved on the outside of the installation shell 991, the installation shell 991 and the connecting support block 992 are bonded and fixed, and the guide wheel 997 and the protective shell 995 are rollingly connected.

[0024] The working principle of the utility model is as follows: the device is provided with a reinforcement mechanism 9. When the centralized water storage tank 8 is connected to the corresponding pipeline, the fixed mounting frame 91 is fixedly connected to the centralized water storage tank 8 through the reinforcement metal frame 93. At the same time, the rotating reinforcement sleeve 95 on the outside of the supporting connection frame 94 can be rotated to allow the through groove connection pad 96 on the outside of the rotating reinforcement sleeve 95 to be movably sleeved on the outside of the threaded column 97. Then, the threaded sleeve 98 is threadedly connected to the threaded column 97 to conveniently complete the position limitation of the rotating reinforcement sleeve 95. The outside of the water pipe at the corresponding part of the outside of the centralized water storage tank 8 is reinforced by the fixed support sleeve 92 and the rotating reinforcement sleeve 95 to improve the operation stability of the equipment. The first humidifying device 5, the second humidifying device 6 and the third humidifying device 7 are all ultra-high pressure micro-mist humidifying devices. Tap water or pure water can be used. After passing through the ultra-high pressure main engine water pump, the system pressure is increased to 8-14Mpa, and then through the main pipe, branch pipe and control valve, etc., the ultra-high pressure water is rotated and sprayed out from the special nozzle, and the sprayed atomized water is sprayed out. The diameter of the water droplets is 3 to 15 μm. They are mixed with air in the humidification section of the equipment, absorbing heat and changing from liquid to gas. An ultra-high pressure micro-mist humidification system can be provided in some large workshops with large humidification requirements and limited space. The system can greatly improve the efficiency of the humidification system and reduce the overall operating cost of the workshop during production. It is highly intelligent and does not require frequent manual operations. It has a good promotion space in the automotive coating industry. The device is provided with a supporting mechanism 99. After the through-groove connecting pad 96 is movably sleeved on the outside of the threaded column 97 and the limit is completed by the threaded column 97, the elastic force is provided by the support spring 993 in the installation shell 991, and the movable connecting frame 994 can be pushed in the vertical direction to move, so that the movable connecting frame 994 drives the protective shell 995 to move. At this time, the guide wheel 997 in the installation shell 996 can roll and play a role of guiding and limiting, so that the top of the protective shell 995 and the bottom of the rotating reinforcement sleeve 95 are stably supported, thereby improving the overall stability of the connection structure.

[0025] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.

Claims

1. An ultra-high pressure spray humidification system for centralized supply in a workshop, comprising a centralized control cabinet (1) and a support mechanism (99), characterized in that: The outer side of the centralized control cabinet (1) is connected to a first sub-control valve group (2) through a pipeline, the outer side of the centralized control cabinet (1) is connected to a second sub-control valve group (3) through a pipeline, the outer side of the centralized control cabinet (1) is connected to a third sub-control valve group (4) through a pipeline, the outer side of the first sub-control valve group (2) is connected to a first humidifying device (5) through a pipeline, the outer side of the second sub-control valve group (3) is connected to a second humidifying device (6) through a pipeline, the outer side of the third sub-control valve group (4) is connected to a third humidifying device (7) through a pipeline, the outer side of the centralized control cabinet (1) is connected to a centralized water storage tank (8), the outer side of the centralized water storage tank (8) is provided with a pipeline, and the outer side of the centralized water storage tank (8) is provided with a reinforcement mechanism (9); The reinforcement mechanism (9) comprises a fixed mounting frame (91), a fixed support sleeve (92) is fixed on the top of the fixed mounting frame (91), a reinforcement metal frame (93) is arranged on the outer side of the fixed mounting frame (91), a support connecting frame (94) is fixed on the top of the fixed mounting frame (91), a rotating reinforcement sleeve (95) is rotatably connected to the outer side of the supporting connecting frame (94) via a rotating shaft, a through-groove connecting pad (96) is fixed on the outer side of the rotating reinforcement sleeve (95), a threaded column (97) is fixed on the top of the fixed support sleeve (92), and a threaded sleeve (98) is threadedly connected to the outer side of the threaded column (97).

2. The ultra-high pressure spray humidification system for centralized workshop supply according to claim 1, characterized in that: The support mechanism (99) comprises a mounting shell (991), a connecting support block (992) is fixed to the bottom of the mounting shell (991), a supporting spring (993) is arranged on the inner bottom wall of the mounting shell (991), a movable connecting frame (994) is connected to the top of the supporting spring (993), a protective shell (995) is installed on the top of the movable connecting frame (994), a mounting shell (996) is installed on one side of the mounting shell (991), and a guide wheel (997) is rotatably connected to the inside of the mounting shell (996) via a rotating shaft.

3. The ultra-high pressure spray humidification system for centralized workshop supply according to claim 2 is characterized in that: The connecting support block (992) and the fixed support sleeve (92) are fixedly connected, and the protective shell (995) is movably sleeved on the outside of the installation shell (991).

4. The ultra-high pressure spray humidification system for centralized supply in workshops according to claim 2 is characterized in that: The installation shell (991) and the connection support block (992) are bonded and fixed, and the guide wheel (997) and the protection shell (995) are rollingly connected.

5. The ultra-high pressure spray humidification system for centralized supply in workshops according to claim 1 is characterized in that: The reinforcing metal frame (93) is embedded and fixed inside the centralized water storage tank (8), and arc grooves are provided inside the rotating reinforcing sleeve (95) and the fixed supporting sleeve (92).

6. The ultra-high pressure spray humidification system for centralized supply in workshops according to claim 1, characterized in that: The outer side of the threaded sleeve (98) is provided with anti-slip grooves, and the supporting connection frame (94) and the fixed mounting frame (91) are fixed by welding.