Blade type automatic positioning dynamic balance detection equipment

Abstract

The utility model discloses blade type automatic positioning dynamic balance detection equipment, which relates to the field of dynamic balance detection equipment, and comprises a base platform, the upper end face of the base platform is fixedly provided with a rack, the rear end face of the base platform is provided with a display screen, and the display screen is fixedly connected with the base platform. An integral swing frame is further fixedly installed on the upper end face of the base platform. Through the arrangement of the display screen, an operator can conveniently touch the screen to operate, a good man-machine conversation effect is achieved, after the cross-flow fan blade is installed, measurement and positioning of a left weight adding position are completed in four seconds after starting, and then the cross-flow fan blade is positioned and irradiated to a right weight adding position in 0.5 seconds through the switching button, so that the detection efficiency can be greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of dynamic balance detection equipment, in particular to a blade type automatic positioning dynamic balance detection equipment. Background Art

[0002] Currently, the crossflow fan blade self-positioning balancing machine is a machine for correcting the dynamic balance of the crossflow fan blade.

[0003] It was found that the existing crossflow fan blade balancing equipment is cumbersome to operate and is not suitable for novices. In addition, the measurement process requires experienced operators to find the angles for adding balancing blocks and dispensing glue many times, which makes the operation inefficient. Utility Model Content

[0004] The present application provides a blade automatic positioning dynamic balancing detection device for solving the problems raised in the background technology.

[0005] The utility model is achieved in this way:

[0006] A blade type automatic positioning dynamic balance detection device comprises a base platform, a frame is fixedly installed on the upper end surface of the base platform, a display screen is installed on the rear end surface of the base platform, the display screen is fixedly connected to the base platform, an integral swing frame is also fixedly installed on the upper end surface of the base platform, a crossflow fan blade is horizontally installed on the integral swing frame, the crossflow fan blade is rotatably connected to the integral swing frame, a servo motor for driving the crossflow fan blade to rotate is also installed in the base platform, and a laser head corresponding to the crossflow fan blade is fixedly installed on the frame, and the number of the laser heads is 2-4.

[0007] Furthermore, a synchronous pulley is installed on the output shaft of the servo motor, a synchronous wheel is fixedly installed on one end of the core shaft, and the synchronous wheel is connected to the synchronous pulley through a belt.

[0008] Furthermore, the rack includes a vertical frame and an infrared lamp frame, the infrared lamp frame is horizontally arranged at the head of the vertical frame, and the infrared lamp frame is fixedly connected to the vertical frame.

[0009] Furthermore, the crossflow blade includes a blade body and a core shaft, the blade body is sleeved and fixed on the core shaft, and both ends of the core shaft are rotatably mounted on the integral swing frame.

[0010] Furthermore, the integral swing frame includes a base, a first support frame and a second support frame. The base is fixedly mounted on the upper end surface of the base platform, and the first support frame and the second support frame are vertically fixed at both ends of the base.

[0011] Furthermore, a double-wheel angle bracket supporting the core shaft is provided at the head of the first support frame, and the double-wheel angle bracket is fixedly connected to the first support frame.

[0012] Compared with the prior art, the utility model has the following beneficial effects: the utility model facilitates touch-screen operation by the operator through the setting of the display screen, has a good human-computer dialogue effect, and after the crossflow fan blades are installed, the measurement and positioning of the left side weight-adding position is completed 4 seconds after startup, and then the right side weight-adding position is positioned and irradiated for 0.5 seconds by switching the button, which can greatly improve the detection efficiency, and the irradiation position is carried out by the laser head, which is intuitively guided. Workers only need to install the red laser irradiation point to add weights to complete the dynamic balancing of weight-adding, without having to find the angle and calculate the amount of weights by themselves, which can lower the operating threshold for workers and make it easier for novices to get started, while improving the efficiency of dynamic balancing correction. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is a schematic diagram of the overall structure in an embodiment of the utility model;

[0015] Figure 2 yes Figure 1 a side view of the device shown;

[0016] Figure 3 yes Figure 2 A cross-sectional view of the device along the AA direction;

[0017] Figure 4 yes Figure 1 A top view of the device shown.

[0018] In the figure: 1. base platform; 11. box cover; 2. frame; 21. vertical frame; 22. infrared lamp frame; 3. display screen; 4. integral swing frame; 41. base; 42. first support frame; 421. double-wheel angle frame; 43. second support frame; 5. crossflow fan blade; 51. fan blade body; 52. core shaft; 521. synchronous wheel; 522. belt; 6. servo motor; 61. synchronous pulley; 7. laser head. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is claimed, but merely represents the selected embodiments of the utility model.

[0020] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a blade type automatic positioning dynamic balance detection device includes a base platform 1, a frame 2 is fixedly installed on the upper end surface of the base platform 1, a display screen 3 is installed on the rear end surface of the base platform 1, and the display screen 3 is fixedly connected to the base platform 1. An integral swing frame 4 is also fixedly installed on the upper end surface of the base platform 1, and a crossflow fan blade 5 is horizontally installed on the integral swing frame 4. The crossflow fan blade 5 is rotatably connected to the integral swing frame 4. A servo motor 6 for driving the crossflow fan blade 5 to rotate is also installed in the base platform 1. The corresponding operation information is displayed in real time through the setting of the display screen 3:

[0021] When the system is turned on, you can directly enter the main interface of the display screen 3. The screen is divided into a dynamic balance display area and a weight addition display area.

[0022] 1. The data displayed in the dynamic balance display area are:

[0023] Unbalance amount: dynamic balancing measurement result, mass on the weight-removing radius, unit g (you can click on the unit to switch between g, gmm and gcm), qualified is green, unqualified is red, and more than 2 weights are displayed in orange.

[0024] Angle: Dynamic balancing angle result (e.g. 245.2°). Pass is green, fail is red, and if there are more than 2 weights, it will be orange.

[0025] Speed: Displays the speed measured by the balancing machine, unit: rpm (revolutions per minute).

[0026] 2. The data displayed in the weight display area are:

[0027] Artifact Name: The name of the current artifact (such as Artifact 1)

[0028] Auto / Manual: Switch between automatic hole drilling and manual hole drilling mode.

[0029] On-duty statistics: clear the number of on-duty

[0030] Total: The cumulative number of workpieces during the shift.

[0031] Qualified: The qualified number of measurements during the shift.

[0032] Current angle: The current angle of the workpiece.

[0033] Progress time: In automatic mode, the total time from pressing the start button to removing the workpiece from the machine.

[0034] Weight: The left side shows the weight of the weight added to the left side of the fan blade. The servo motor stops at the position of the first weight and illuminates this blade with a red laser light. If the rear weight is displayed, it is added to the next blade. When the left weight is stopped, the weight display color is purple. If it is not the left position, it will be displayed in blue and the red light will not be illuminated. Similarly, the right display is the same.

[0035] Allowance: Theoretically calculate the dynamic balance allowance after adding weights and applying glue.

[0036] In the menu of the main interface of display screen 3, you can also choose to enter other interfaces, such as "dynamic balancing debugging", "parameter setting", "servo setting", "IO detection" or "system setting".

[0037] The frame 2 is fixedly mounted with laser heads 7 corresponding to the crossflow blades 5, and the number of laser heads 7 is 2-4. The frame 2 includes a vertical frame 21 and an infrared lamp frame 22, and the infrared lamp frame 22 is horizontally arranged at the head of the vertical frame 21, and the infrared lamp frame 22 is fixedly connected to the vertical frame 21. By fixing the frame 2 on the base platform 1, the laser head 7 can be stably mounted through the infrared lamp frame 22 on the vertical frame 21 when it is easy to use, and the laser head 7 can be used to irradiate downward on the crossflow blades 5 for indication when it is easy to use.

[0038] The crossflow blade 5 includes a blade body 51 and a core shaft 52. The blade body 51 is sleeved and fixed on the core shaft 52, and both ends of the core shaft 52 are rotatably mounted on the integral swing frame 4. The structural setting of the crossflow blade 5 ensures that the blade body 51 can be positioned and installed through the core shaft 52, and can be rotated on the integral swing frame 4 for easy use.

[0039] The integral swing frame 4 includes a base 41, a first support frame 42, and a second support frame 43. The base 41 is fixedly mounted on the upper end surface of the base platform 1, and the first support frame 42 and the second support frame 43 are vertically fixed at both ends of the base 41. The head of the first support frame 42 is provided with a double-wheel angle frame 421 for supporting the core shaft 52, and the double-wheel angle frame 421 is fixedly connected to the first support frame 42. The structural setting of the integral swing frame 4 ensures that the crossflow fan blade 5 is installed through the first support frame 42 and the second support frame 43 on the base 41. Since one end of the core shaft 52 of the crossflow fan blade 5 is supported on the double-wheel angle frame 421, it is ensured that the core shaft 52 can be supported by the roller on the double-wheel angle frame 421 when in use, and it is also convenient for the core shaft 52 to stably rotate on the double-wheel tripod 421.

[0040] A synchronous pulley 61 is installed on the output shaft of the servo motor 6, and a synchronous wheel 521 is fixedly installed on one end of the core shaft 52, and the synchronous wheel 521 is connected to the synchronous pulley 61 through a belt 522. The servo motor 6 can stably drive the core shaft 52 to rotate by setting the synchronous pulley 61, the synchronous wheel 521 and the belt 522.

[0041] When operating, first calibrate, then compare the positive and negative angles, then add weights, and finally correct the machine angle. The specific steps are as follows:

[0042] 1. Calibration: Press "Dynamic balancing debugging" to enter the dynamic balancing debugging interface

[0043] Step 1: Press <Synthesis> to install the standard parts (screws to 0°, adjust the laser head and aim at the blade edge of the fan blade). Press <Start Button> to start the balancing machine. After the progress bar is completed and the <Memory> icon is displayed, press <Stop Button> to stop the machine.

[0044] Step 2: Press the 〈Left Weight〉 to add a 1 gram weight to the left spot. Press the 〈Start Button〉 to start the balancing machine. After the progress bar is completed and the 〈Memory〉 icon is displayed, press the 〈Stop Button〉 to stop the machine.

[0045] Step 3: Press the <Right Weight> button to remove the standard weight on the left and add a 1 gram weight to the right spot. Press the <Start Button> button to start the balancing machine. After the progress bar is completed and the <Memory> icon is displayed, press the <Stop Button> button to stop the machine.

[0046] Step 4: Press <Reverse> to remove the standard weight on the right. Loosen the wind blade screw, press the <Switch Button> to rotate the balancing machine spindle 180°, and tighten the screw. Press the <Start Button>

[0047] After the progress bar of starting the balancing machine is completed and the <Memory> icon is displayed, press the <Stop Button> to stop the machine.

[0048] Calibration completed.

[0049] 2. Comparison data of positive and negative angles:

[0050] Step 1: Press <Measure> and when calibrating <Reverse>, it is installed in the reverse position of 180 degrees. Press <Start Button> to start the balancing machine. When the progress bar is completed, it will stop automatically. Remember the unbalanced amount on both sides.

[0051] Step 2: Install at 180°, press the <Switch button> and rotate the main shaft of the balancing machine 180°. Loosen the fan screw, press the <Switch button> and rotate the main shaft of the balancing machine 180°. At this time, it is at position 0. Tighten the fan screw, press the <Start button> and start the balancing machine. The progress bar is completed and the machine stops automatically.

[0052] Compare with the data in step 5. If the difference is small, the calibration is correct (generally, the difference is within 0.04). If the difference is large, recalibrate from step 1. After calibration is completed, press <Return>. If the calibration is always out of tolerance, the spindle bearing may be damaged and the spindle bearing must be replaced.

[0053] 3. Add weight operation:

[0054] Step 1: Install the workpiece. Install the fan blade at the 0° position of the core shaft (if the core shaft is not at 0, press the <Reset button>), and make sure that the right light spot is shining on the blade edge of the fan blade.

[0055] Step 2: Press the Start button to start the balancing machine, and the machine will automatically measure. It will automatically stop after the measurement is completed.

[0056] Step 3: After the measurement is completed, the fan will automatically stop at the weight adding position. First add the weight on the left side, at the left spot position. The left side will be displayed in purple on the display. After adding the weight on the left side, press the <Switch button> to automatically rotate the fan blade and stop at the right weight adding position. Add weight at the right light indication position.

[0057] Far: refers to the farthest leaf away from people, close to the direction of the LCD screen, with red light shining on it.

[0058] Step 4: Press the Start button to retest. If the test is qualified, it will automatically stop at the glue adding position on the left. If it is unqualified, add weight again.

[0059] Note: Press the stop button to stop the measurement and reset (the fan blades turn to the installation position).

[0060] 4. Correct the machine angle:

[0061] If you need to change the angle of the fan blade when installing it, follow the steps below to modify it.

[0062] Step 1: Click the "Release Motor" button on the "Main Interface" and manually turn the spindle to the installation position.

[0063] Step 2: Click <Settings> on the <Main Interface> and select <Servo Settings> to enter the servo interface.

[0064] Step 3: Click the number box behind "Correct Machine Angle". A dialog box will appear. Enter 123 for the management password, enter 0.0 for the correction machine angle, and press the "OK" button. The mounting position is now set to 0°.

[0065] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A blade automatic positioning dynamic balance detection device, comprising a base platform (1), the upper end surface of the base platform (1) is fixedly mounted with a frame (2), characterized in that: A display screen (3) is installed on the rear end surface of the base platform (1), and the display screen (3) is fixedly connected to the base platform (1). An integral swing frame (4) is also fixedly installed on the upper end surface of the base platform (1). A crossflow fan blade (5) is horizontally installed on the integral swing frame (4), and the crossflow fan blade (5) is rotatably connected to the integral swing frame (4). A servo motor (6) for driving the crossflow fan blade (5) to rotate is also installed in the base platform (1). Laser heads (7) corresponding to the crossflow fan blade (5) are fixedly installed on the frame (2), and the number of the laser heads (7) is 2-4. The crossflow fan blade (5) comprises a fan blade body (51) and a core shaft (52). The fan blade body (51) is sleeved and fixed on the core shaft (52), and both ends of the core shaft (52) are rotatably installed on the integral swing frame (4).

2. The blade automatic positioning dynamic balance detection device according to claim 1 is characterized in that: A synchronous pulley (61) is installed on the output shaft of the servo motor (6), and a synchronous wheel (521) is fixedly installed on one end of the core shaft (52), and the synchronous wheel (521) is connected to the synchronous pulley (61) through a belt (522).

3. The blade automatic positioning dynamic balance detection device according to claim 2 is characterized in that: The frame (2) comprises a vertical frame (21) and an infrared lamp frame (22); the infrared lamp frame (22) is horizontally arranged at the head of the vertical frame (21), and the infrared lamp frame (22) is fixedly connected to the vertical frame (21).

4. The blade automatic positioning dynamic balance detection device according to claim 3 is characterized in that: The integral swing frame (4) comprises a base (41), a first support frame (42) and a second support frame (43); the base (41) is fixedly mounted on the upper end surface of the base platform (1); and the first support frame (42) and the second support frame (43) are vertically fixed on both ends of the base (41).

5. The blade automatic positioning dynamic balance detection device according to claim 4 is characterized in that: A double-wheel angle frame (421) supporting the core shaft (52) is provided at the head of the first support frame (42), and the double-wheel angle frame (421) is fixedly connected to the first support frame (42).

Images