Automatic airtightness detection machine for products
By designing the product automatic airtight detection machine, using the plug lifting mechanism, the steel ball picking and placement mechanism and the sealing cylinder, the automatic detection of the product airtightness is achieved, and the problem of lack of automatic airtight detection equipment in the existing technology is solved. Improves detection efficiency and accuracy.
Patent Information
- Application Number
- CN202420299173.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-19
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-02-19
AI Technical Summary
The prior art lacks automatic airtight detection equipment specifically for the density detection of perforations and steel balls in products.
An automatic product airtight detection machine is designed to block the product center hole through the plug lifting mechanism, and the steel ball picking and placement mechanism puts the steel ball into the product groove, seal the cylinder and seal the product opening, pass gas and pass through the gas flowmeter Measure the leakage amount and determine the airtightness of the product.
Automatic detection of product airtightness is realized, detection efficiency and accuracy are improved, and the problem of lack of automatic airtightness detection equipment in the prior art is solved.
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Abstract
Description
Technical Field
[0001] The utility model relates to the field of airtightness detection machines, in particular to an automatic airtightness detection machine for products. Background Art
[0002] The center of the product is provided with a center hole, and the front opening of the product is provided with a step, and the step is provided with a groove, and the groove is provided with a perforation, and a steel ball is placed in the groove, and the steel ball blocks the perforation. After the product is produced and formed, the tightness of the perforation and the steel ball needs to be tested, but there is currently no special automatic equipment for airtightness testing of this product. Utility Model Content
[0003] The technical problem to be solved by the utility model is: in order to solve the technical problem described in the background technology, the utility model provides an automatic airtightness detection machine for products. The plug is driven by the plug lifting mechanism to plug the central hole of the product, the steel ball is placed into the groove of the product by the steel ball taking and placing mechanism, and the opening of the product is closed by the plugging cylinder. Gas is introduced into the product, and the gas leakage of the product is measured by the gas flow meter to judge the airtightness of the product.
[0004] The technical solution adopted by the utility model to solve its technical problems is:
[0005] A product automatic airtightness testing machine comprises a machine base, a product carrier, a two-axis manipulator, a base block, a sealing cylinder, a steel ball picking and placing mechanism, a plug lifting mechanism, a gas flow meter, and a plug. The product carrier is fixed on the bottom plate of the machine base, a positioning groove for placing the product is provided in the product carrier, a plug for blocking the center hole of the product is provided below the positioning groove, a plug lifting mechanism for driving the plug to rise and fall is installed on the bottom plate of the machine base, a two-axis manipulator is installed on the top plate of the machine base, a base block is connected to the two-axis manipulator, a sealing cylinder for sealing the product opening is installed on the base block, an air hole is provided in the sealing cylinder, the air hole is connected to an air source, a gas flow meter is connected between the air hole and the air source, and a steel ball picking and placing mechanism is installed on the base block.
[0006] Specifically, the steel ball picking and placing mechanism includes a lifting cylinder and a magnetic rod. The cylinder body of the lifting cylinder is fixed on the base block. The piston rod of the lifting cylinder is fixed with a magnetic rod for magnetically attracting steel balls. The magnetic rod is placed in a straight hole of the base block, and the diameter of the straight hole is smaller than the diameter of the steel ball.
[0007] Specifically, a pressure rod for pressing the steel ball is installed on the base block.
[0008] Specifically, the pressure rod is slidably connected to the base block, and a spring is connected between the base block and the pressure rod.
[0009] Specifically, the sealing cylinder is provided with a rubber coating for sealing the product.
[0010] Specifically, the two-axis robot includes a horizontal linear module and a lifting cylinder. The slide of the horizontal linear module is fixed on the cylinder body of the lifting cylinder. The piston rod of the lifting cylinder is fixed on the base block. The base block is slidably connected to the top plate of the machine base through a guide rod. The cylinder body of the lifting cylinder is slidably connected to the horizontal straight rail of the top plate of the machine base.
[0011] Specifically, the plug lifting mechanism includes a horizontal cylinder, a ramp block, and spring two. The cylinder body of the horizontal cylinder is fixed on the bottom plate of the machine base, the piston rod of the horizontal cylinder is fixed on the rear end of the ramp block, and the plug is provided with a ramp. The ramp of the plug fits with the ramp of the ramp block. The plug fits in the vertical channel in the machine base, and spring two is connected between the bottom of the plug and the machine base.
[0012] The beneficial effects of the utility model are as follows: the utility model provides an automatic airtightness detection machine for products. The plug is driven by the plug lifting mechanism to plug the central hole of the product, the steel ball is placed into the groove of the product by the steel ball taking and placing mechanism, and the opening of the product is sealed by the plugging cylinder. Gas is introduced into the product, and the gas leakage of the product is measured by the gas flow meter to judge the airtightness of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0014] Figure 1 It is a structural schematic diagram of the utility model;
[0015] Figure 2 It is a structural schematic diagram of the plug lifting mechanism of the utility model;
[0016] Figure 3 It is a structural schematic diagram of the steel ball taking and placing mechanism of the utility model;
[0017] In the figure, 1. machine base, 2. product carrier, 3. two-axis manipulator, 4. base block, 5. plugging cylinder, 6. steel ball
[0018] Pick-and-place mechanism, 7. Plug lifting mechanism, 8. Gas flow meter, 9. Plug, 10. Pressure rod, 31. Horizontal linear module, 32. Lifting cylinder 1, 61. Lifting cylinder, 62. Magnetic rod, 71. Horizontal cylinder, 72. Inclined block. DETAILED DESCRIPTION
[0019] Now the utility model is further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.
[0020] Figure 1 It is a structural schematic diagram of the utility model; Figure 2 This is a structural diagram of the plug lifting mechanism of the utility model.
[0021] intention; Figure 3 It is a structural schematic diagram of the steel ball taking and placing mechanism of the utility model.
[0022] As attached Figure 1 As shown, an automatic airtightness testing machine for products comprises a machine base 1, a product carrier 2, a two-axis manipulator 3, a base block 4, a sealing tube 5, a steel ball picking and placing mechanism 6, a plug lifting mechanism 7, a gas flow meter 8, and a plug 9. The product carrier 2 is fixed on the bottom plate of the machine base 1, a positioning groove for placing the product is provided in the product carrier 2, a plug 9 for blocking the center hole of the product is provided below the positioning groove, a plug lifting mechanism 7 for driving the plug 9 to rise and fall is installed on the bottom plate of the machine base 1, a two-axis manipulator 3 is installed on the top plate of the machine base 1, a base block 4 is connected to the two-axis manipulator 3, a sealing tube 5 for sealing the opening of the product is installed on the base block 4, an air hole is provided in the sealing tube 5, the air hole is connected to an air source, a gas flow meter 8 is connected between the air hole and the air source, and a steel ball picking and placing mechanism 6 is installed on the base block 4.
[0023] As attached Figure 3 As shown, the steel ball picking and placing mechanism 6 includes a lifting cylinder 61 and a magnetic rod 62. The cylinder body of the lifting cylinder 61 is fixed on the base block 4. The piston rod of the lifting cylinder 61 is fixed with a magnetic rod 62 for magnetically attracting the steel ball. The magnetic rod 62 is placed in a straight hole of the base block 4, and the diameter of the straight hole is smaller than the diameter of the steel ball.
[0024] A pressure rod 10 for pressing the steel ball is installed on the base block 4.
[0025] The pressure rod 10 is slidably connected to the base block 4, and a spring is connected between the base block 4 and the pressure rod 10. The spring can provide a buffer for the pressure rod 10 to avoid hard contact with the steel ball.
[0026] The sealing tube 5 is provided with a rubber coating for sealing the product. The rubber coating can improve the sealing performance between the sealing tube 5 and the product.
[0027] The two-axis manipulator 3 includes a horizontal linear module 31 and a lifting cylinder 32. The slide seat of the horizontal linear module 31 is fixed on the cylinder body of the lifting cylinder 32. The piston rod of the lifting cylinder 32 is fixed on the base block 4. The base block 4 is slidably connected to the top plate of the base 1 through a guide rod. The cylinder body of the lifting cylinder 32 is slidably connected to the horizontal straight rail of the top plate of the base 1.
[0028] The horizontal linear module 31 can drive the base block 4 to move horizontally and linearly, and the lifting cylinder 32 can drive the base block 4 to move vertically and linearly.
[0029] As attached Figure 2As shown, the plug lifting mechanism 7 includes a horizontal cylinder 71, a ramp block 72, and a second spring. The cylinder body of the horizontal cylinder 71 is fixed on the bottom plate of the base 1, and the piston rod of the horizontal cylinder 71 is fixed on the rear end of the ramp block 72. A ramp is provided on the plug 9, and the ramp of the plug 9 fits with the ramp of the ramp block 72. The plug 9 fits in the vertical channel in the base 1, and a second spring is connected between the bottom of the plug 9 and the base 1.
[0030] The horizontal cylinder 71 drives the inclined plane block 72 to move horizontally toward the plug 9, and the inclined plane block 72 pushes the plug 9 upward through the inclined plane, and the spring 2 connected to the plug 9 is in a stretched state. When the inclined plane block 72 retreats, the spring 2 retracts, and the plug 9 is driven to move downward and reset.
[0031] The working method of the present application is as follows: first, place the product into the positioning groove of the product carrier 2. Then, a steel ball is sucked at the end of the magnetic rod 62, and the two-axis manipulator 3 drives the magnetic rod 62 to move horizontally with the steel ball to the top of the product. The two-axis manipulator 3 drives the base block 4 to move down to the product. At this time, the lifting cylinder 61 drives the magnetic rod 62 to move up and sink into the base block 4, while the steel ball is blocked outside by the base block 4, and finally breaks away from the contact with the magnetic rod 62, and falls down into the groove of the product, and the steel ball blocks the perforation of the groove. Then drive the pressure rod 10 to press the steel ball down. Then drive the sealing tube 5 to cover the top of the product. At this time, the plug lifting mechanism 7 drives the plug 9 to move up, and uses the plug to block the center hole of the product. Finally, the gas source supplies gas to the product through the air hole of the sealing tube 5, and the gas flowmeter 8 detects the leakage of the product gas to determine the air tightness of the product.
[0032] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A product automatic airtightness testing machine, characterized in that: The invention comprises a machine base (1), a product carrier (2), a two-axis manipulator (3), a base block (4), a plugging cylinder (5), a steel ball taking and placing mechanism (6), a plug lifting mechanism (7), a gas flow meter (8), and a plug (9). The product carrier (2) is fixed on the bottom plate of the machine base (1). A positioning groove for placing the product is provided in the product carrier (2). A plug (9) for blocking the center hole of the product is provided below the positioning groove. The plug lifting mechanism (7) for driving the plug (9) to rise and fall is installed on the bottom plate of the machine base (1). The two-axis manipulator (3) is installed on the top plate of the machine base (1). The two-axis manipulator (3) is connected to the base block (4). The plugging cylinder (5) for sealing the opening of the product is installed on the base block (4). An air hole is provided in the plugging cylinder (5). The air hole is connected to an air source. A gas flow meter (8) is connected between the air hole and the air source. The steel ball taking and placing mechanism (6) is installed on the base block (4).
2. The automatic product airtightness testing machine according to claim 1, characterized in that: The steel ball taking and placing mechanism (6) comprises a lifting cylinder (61) and a magnetic rod (62). The cylinder body of the lifting cylinder (61) is fixed on the base block (4). The magnetic rod (62) for magnetically attracting the steel ball is fixed on the piston rod of the lifting cylinder (61). The magnetic rod (62) is placed in a straight hole of the base block (4). The diameter of the straight hole is smaller than the diameter of the steel ball.
3. The automatic product airtightness testing machine according to claim 1, characterized in that: A pressure rod (10) for pressing the steel ball is installed on the base block (4).
4. The automatic product airtightness testing machine according to claim 3 is characterized in that: The pressure rod (10) is slidably connected to the base block (4), and a spring is connected between the base block (4) and the pressure rod (10).
5. The automatic product airtightness testing machine according to claim 1, characterized in that: The sealing cylinder (5) is provided with a rubber coating for sealing the product.
6. The automatic product airtightness testing machine according to claim 1, characterized in that: The two-axis manipulator (3) comprises a horizontal linear module (31) and a lifting cylinder (32); the slide seat of the horizontal linear module (31) is fixed on the cylinder body of the lifting cylinder (32); the piston rod of the lifting cylinder (32) is fixed on a base block (4); the base block (4) is slidably connected to the top plate of the machine base (1) through a guide rod; and the cylinder body of the lifting cylinder (32) is slidably connected to the horizontal straight rail of the top plate of the machine base (1).
7. The automatic product airtightness testing machine according to claim 1, characterized in that: The plug lifting mechanism (7) comprises a horizontal cylinder (71), an inclined surface block (72), and a second spring. The cylinder body of the horizontal cylinder (71) is fixed on the bottom plate of the machine base (1), and the piston rod of the horizontal cylinder (71) is fixed on the rear end of the inclined surface block (72). The plug (9) is provided with an inclined surface, and the inclined surface of the plug (9) is fitted with the inclined surface of the inclined surface block (72). The plug (9) is fitted in a vertical channel in the machine base (1), and a second spring is connected between the bottom of the plug (9) and the machine base (1).