Textile machinery real-time detection early warning device

Abstract

The utility model discloses a real-time detecting and early warning device for textile machinery, which relates to the field of textile cloth detection and comprises an upper fixing plate, a lighting lamp is arranged at the lower end of the upper fixing plate, and glass supporting plates are connected to the lower sides of the front end and the rear end of the upper fixing plate. A lower fixing plate is arranged at the lower end of the glass supporting plate, a photosensitive plate is arranged at the upper end of the lower fixing plate, and a brightness detection plate is arranged in the lower fixing plate. The illumination lamp illuminates the textile cloth, the shadow of the textile cloth is mapped on the light sensing plate, the brightness detection plate detects the brightness of each position of the light sensing plate, the data instrument analyzes data of the brightness detection plate, if a certain position of the textile cloth has flaws such as line displacement, transverse strips and holes, the light transmittance of the position deviates from the normal light transmittance, and the flaws can be detected by the brightness detection plate. And the data is analyzed by the data instrument and then transmitted to the remote control terminal for alarm reminding.

Description

Technical Field

[0001] The utility model relates to the technical field of textile cloth detection, in particular to a real-time detection and early warning device for textile machinery. Background Art

[0002] Textile refers to the process of processing fiber materials into textiles, and textile machinery is the mechanical equipment required to process fibers into textiles. Its technical level, quality and manufacturing cost directly affect the development of the textile industry. Therefore, for textile companies, it is very important to choose suitable textile machinery. The fabrics woven by textile machinery also need to be tested to ensure the quality and performance of the textile fabrics, which can meet consumer demand and industry standards.

[0003] However, textile fabrics produced by existing textile machinery are generally inspected manually or with high-definition smart cameras. Manual inspection requires workers to observe with their eyes all the time, which can easily cause eye fatigue and damage the body. High-definition smart cameras rely entirely on artificial intelligence analysis and judgment. When the fabric has patterns, the error and misjudgment rate are relatively high.

[0004] In order to solve this technical problem, the utility model proposes a real-time detection and early warning device for textile machinery. Utility Model Content

[0005] The main purpose of the utility model is to provide a real-time detection and early warning device for textile machinery, which can effectively solve the problems mentioned in the background technology.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A real-time detection and early warning device for textile machinery comprises an upper fixed plate, a lamp is arranged at the lower end of the upper fixed plate, a glass support plate is connected to the lower sides of the front and rear ends of the upper fixed plate, a lower fixed plate is arranged at the lower end of the glass support plate, a photosensitive plate is arranged at the upper end of the lower fixed plate, a brightness detection plate is arranged inside the lower fixed plate, a data meter is arranged at the lower end of the brightness detection board, a fan is connected to the upper end of the upper fixed plate, exhaust ducts are arranged at the lower ends of both sides of the upper fixed plate, a collection bucket is arranged at the upper end of the lower fixed plate, and an ash discharge duct is connected to the lower end of the lower fixed plate.

[0008] Preferably, the outer ends of the lamp and the photosensitive plate are both provided with transparent glass protective covers, the lamp and the photosensitive plate are arranged correspondingly up and down, the brightness detection plate is closely attached to the lower end of the photosensitive plate, the data meter is connected in the lower fixed plate, and the data meter is connected to the remote control terminal.

[0009] Preferably, a filter is provided at the air inlet at the upper end of the fan, the exhaust duct is connected to the air outlet at the lower end of the fan, the exhaust duct and the collecting bucket are arranged correspondingly above and below, and the ash discharge duct is connected to the lower end of the collecting bucket.

[0010] Preferably, connecting plates are connected on both sides of the lower fixed plate, a tensioning roller is rotatably connected inside the connecting plate, a No. 1 motor is connected to the side end of the connecting plate, and a driving end of the No. 1 motor is connected to the tensioning roller.

[0011] Preferably, a threaded rod is rotatably connected inside the lower fixed plate, a No. 2 motor is connected to the front end of the lower fixed plate, and a driving end of the No. 2 motor is connected to the threaded rod.

[0012] Preferably, the outer end of the threaded rod is threadedly connected to a moving ring, the side end of the moving ring is connected to a moving rod, and cleaning brushes are provided at the upper and lower ends of the moving rod, and the cleaning brushes are connected to the transparent glass protective cover of the lamp and the photosensitive plate.

[0013] Preferably, ash leakage grooves are provided in the lower fixed plate, and the ash leakage grooves are located on both sides of the photosensitive plate.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] In the utility model, a lamp, a photosensitive plate, a brightness detection plate and a data meter are provided. When the textile cloth passes between the upper fixed plate and the lower fixed plate, the lamp shines light on the textile cloth, and the shadow of the textile cloth is projected on the photosensitive plate. The brightness detection plate can detect the brightness of each part of the photosensitive plate, and the data of the brightness detection plate of the data meter is analyzed. If a defect appears at a certain part of the textile cloth, such as a running line, a horizontal stripe, a hole, etc., the light transmittance at this part will deviate from the light transmittance of the qualified textile cloth, so that it can be detected by the brightness detection board, and then transmitted to the remote control end for alarm reminder through the data meter. The device adopts automatic detection, and its detection efficiency is high. Moreover, the detection is performed according to the light transmittance of the cloth, and it will not be disturbed by the cloth pattern.

[0016] In the utility model, a fan and an exhaust duct are provided, and starting the fan can supply air to the exhaust duct, so that the exhaust duct blows air downward, which can not only blow air on the textile fabric to clean the dust hidden inside the textile fabric, but also the blowing air can effectively reduce the dust in the environment from entering between the upper fixed plate and the lower fixed plate, thereby reducing the interference of dust on the device.

[0017] In the utility model, a threaded rod, a moving ring and a moving rod are provided, and starting the No. 2 motor can drive the threaded rod to rotate, thereby acting with the moving ring, thereby driving the moving rod to move between the upper fixed plate and the lower fixed plate, so that the cleaning brushes at the upper and lower ends of the moving rod clean the transparent glass protective cover of the reference lamp and the photosensitive plate, thereby cleaning the dust adhering to the surface thereof. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1This is a schematic diagram of the overall structure of a real-time detection and early warning device for textile machinery according to the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of a lower fixing plate of a real-time detection and early warning device for textile machinery according to the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of an upper fixing plate of a real-time detection and early warning device for textile machinery according to the utility model;

[0021] Figure 4 This is a schematic cross-sectional structure diagram of a real-time detection and early warning device for textile machinery according to the utility model;

[0022] Figure 5 The utility model is a schematic diagram of the lower end structure of a real-time detection and early warning device for textile machinery.

[0023] In the figure: 1. Upper fixed plate; 2. Light; 3. Glass support plate; 4. Lower fixed plate; 5. Photosensitive plate; 6. Brightness detection plate; 7. Data meter; 8. Fan; 9. Exhaust duct; 10. Collection bucket; 11. Ash discharge duct; 12. Filter; 13. Connecting plate; 14. Tension roller; 15. No. 1 motor; 16. Threaded rod; 17. No. 2 motor; 18. Moving ring; 19. Moving rod; 20. Ash leakage trough. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] like Figure 1-5As shown, a real-time detection and early warning device for textile machinery comprises an upper fixed plate 1, a glass support plate 3 is connected to the lower side of the front and rear ends of the upper fixed plate 1, a lower fixed plate 4 is arranged at the lower end of the glass support plate 3, the glass support plate 3 is not only used to support and fix the upper fixed plate 1, but also can facilitate the observation of the textile cloth passing between the upper fixed plate 1 and the lower fixed plate 4, a photosensitive plate 5 is arranged at the upper end of the lower fixed plate 4, the photosensitive plate 5 has a smooth surface but low reflectivity, and can accurately receive the light irradiated on its surface, a lamp 2 is arranged at the lower end of the upper fixed plate 1, the lamp 2 and the photosensitive plate 5 are arranged correspondingly up and down, so that the lamp 2 irradiates light to the textile cloth, and the light passing through the textile cloth will be mapped onto the photosensitive plate 5, and the outer ends of the lamp 2 and the photosensitive plate 5 are provided with transparent glass protective covers, and the transparent glass protective covers are used to protect the lamp 2 and the photosensitive plate 5. , to avoid dust sticking to the two, a brightness detection board 6 is arranged inside the lower fixed plate 4, and the brightness detection board 6 is closely attached to the lower end of the photosensitive plate 5, and can monitor each part of the photosensitive plate 5 in real time, and can convert the brightness of the photosensitive plate 5 into an electrical signal, and a data meter 7 is arranged at the lower end of the brightness detection board 6, and the data meter 7 is connected in the lower fixed plate 4, and the data meter 7 is used to collect and analyze the data of the brightness detection board 6, and the data meter 7 is connected to the remote control end. When there are defects such as running lines, horizontal stripes, holes, etc. at a certain place of the textile cloth, the silk thread at this place will produce irregular deformation, so that the transmittance at this place will be different from the transmittance of the qualified textile cloth, so that the light received by the photosensitive plate 5 at this place is different, so that it can be detected by the brightness detection board 6, and the data is analyzed by the data meter 7, and then transmitted to the remote control end for alarm reminder.

[0026] Connecting plates 13 are connected to both sides of the lower fixed plate 4, and tensioning rollers 14 are rotatably connected inside the connecting plates 13. Through the cooperation of two sets of tensioning rollers 14, the textile cloth can be straightened and tightened, so as to facilitate detection. A No. 1 motor 15 is connected to the side end of the connecting plate 13, and the driving end of the No. 1 motor 15 is connected to the tensioning roller 14. The connecting plate 13 is used to support and fix the tensioning roller 14 and the No. 1 motor 15. The No. 1 motor 15 is used to drive the tensioning roller 14 to rotate, so as to transmit the textile cloth.

[0027] A fan 8 is connected to the upper end of the upper fixed plate 1, and a filter 12 is provided at the air inlet at the upper end of the fan 8. The filter 12 is used to filter dust in the air. Exhaust ducts 9 are provided at the lower ends of both sides of the upper fixed plate 1, and the exhaust ducts 9 are connected with the air outlet at the lower end of the fan 8. When the fan 8 is started, air will be supplied to the exhaust duct 9. A collecting bucket 10 is provided at the upper end of the lower fixed plate 4, and the exhaust duct 9 and the collecting bucket 10 are correspondingly arranged up and down. A dust discharge duct 11 is connected to the lower end of the lower fixed plate 4, and the ash discharge duct 11 is connected to the lower end of the collecting bucket 10. The exhaust duct 9 blows air downward to blow the textile fabric to clean the dust hidden inside it, and the dust will fall into the collecting bucket 10 and then be discharged from the device from the ash discharge duct 11. The blowing can also blow the surrounding dust to reduce the dust entering the device.

[0028] An ash leakage groove 20 is provided in the lower fixed plate 4, and the ash leakage groove 20 is located on both sides of the photosensitive plate 5. A threaded rod 16 is rotatably connected in the lower fixed plate 4, and a No. 2 motor 17 is connected to the front end of the lower fixed plate 4. The driving end of the No. 2 motor 17 is connected to the threaded rod 16, so that starting the No. 2 motor 17 will be able to drive the threaded rod 16 to rotate. The outer end of the threaded rod 16 is threadedly connected to a moving ring 18, and the side end of the moving ring 18 is connected to a moving rod 19. Cleaning brushes are provided at the upper and lower ends of the moving rod 19, and the cleaning brushes are connected to the transparent glass protective cover of the light 2 and the photosensitive plate 5. When the threaded rod 16 rotates, it will be able to act on the moving ring 18, thereby driving the moving ring 18 to move, so that the moving rod 19 and the cleaning brushes at its upper and lower ends move, thereby cleaning the transparent glass protective cover of the light 2 and the photosensitive plate 5, and the cleaned dust will finally be discharged from the ash leakage groove 20.

[0029] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A real-time detection and early warning device for textile machinery, comprising an upper fixing plate (1), characterized in that: A light (2) is arranged at the lower end of the upper fixed plate (1); a glass support plate (3) is connected to the lower side of the front and rear ends of the upper fixed plate (1); a lower fixed plate (4) is arranged at the lower end of the glass support plate (3); a photosensitive plate (5) is arranged at the upper end of the lower fixed plate (4); a brightness detection plate (6) is arranged inside the lower fixed plate (4); a data meter (7) is arranged at the lower end of the brightness detection plate (6); a fan (8) is connected to the upper end of the upper fixed plate (1); exhaust ducts (9) are arranged at the lower ends of both sides of the upper fixed plate (1); a collection bucket (10) is arranged at the upper end of the lower fixed plate (4); and an ash discharge duct (11) is connected to the lower end of the lower fixed plate (4).

2. A textile machinery real-time detection and early warning device according to claim 1, characterized in that: The outer ends of the illumination lamp (2) and the photosensitive plate (5) are both provided with transparent glass protective covers. The illumination lamp (2) and the photosensitive plate (5) are arranged correspondingly up and down. The brightness detection plate (6) is closely attached to the lower end of the photosensitive plate (5). The data meter (7) is connected to the lower fixing plate (4). The data meter (7) is connected to the remote control terminal.

3. A textile machinery real-time detection and early warning device according to claim 1, characterized in that: The air inlet at the upper end of the fan (8) is provided with a filter screen (12), the exhaust duct (9) is connected to the air outlet at the lower end of the fan (8), the exhaust duct (9) and the collection bucket (10) are arranged correspondingly up and down, and the ash discharge duct (11) is connected to the lower end of the collection bucket (10).

4. A textile machinery real-time detection and early warning device according to claim 1, characterized in that: The lower fixed plate (4) is connected to connecting plates (13) on both sides, a tensioning roller (14) is rotatably connected inside the connecting plate (13), a first motor (15) is connected to the side end of the connecting plate (13), and a driving end of the first motor (15) is connected to the tensioning roller (14).

5. A textile machinery real-time detection and early warning device according to claim 1, characterized in that: A threaded rod (16) is rotatably connected inside the lower fixed plate (4), a second motor (17) is connected to the front end of the lower fixed plate (4), and a driving end of the second motor (17) is connected to the threaded rod (16).

6. A real-time detection and early warning device for textile machinery according to claim 5, characterized in that: The outer end of the threaded rod (16) is threadedly connected to a moving ring (18), and the side end of the moving ring (18) is connected to a moving rod (19). The upper and lower ends of the moving rod (19) are both provided with cleaning brushes, and the cleaning brushes are connected to the transparent glass protective cover of the lamp (2) and the photosensitive plate (5).

7. A textile machinery real-time detection and early warning device according to claim 1, characterized in that: The lower fixing plate (4) is provided with ash leakage grooves (20), and the ash leakage grooves (20) are located on both sides of the photosensitive plate (5).

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