Cable stranding equipment for cable production

By using cooling water spraying and electromagnets to adsorb aluminum chips in cable stranding equipment, the problem of aluminum chips generated by traditional stranding machines when twisting aluminum alloy conductor lines is solved, and the processing yield and product service life are improved .

CN222530099UActive Publication Date: 2025-02-25JIAXING AOYIPU DATA CABLE
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420849726.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-02-25
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

Traditional wire twisters are prone to aluminum chips when twisting aluminum alloy conductor wires, resulting in rough surface of the cable core and single-wire fracture, reducing processing yield and product service life.

Method used

A cable twisted cable equipment for cable production is designed. The cooling water is input to the spray rack through a water pump. The cooling water sprayed from the spray rack cools and lubricates the single wire of the aluminum alloy to reduce the probability of aluminum chip production and adsorbing it through an electromagnet. Aluminum chips realize the recycling of cooling water.

Benefits of technology

It effectively reduces the probability of aluminum chip generation, avoids the accumulation of aluminum chips in the mold cavity, improves the service life and processing yield of aluminum alloy cables, and reduces the chance of single-wire fracture.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222530099U_ABST
    Figure CN222530099U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of cable stranding equipment, in particular to cable stranding equipment for cable production. The cable stranding device for cable production comprises a cable stranding machine, a water inlet hopper is arranged above a machine base of the cable stranding machine, supporting columns are evenly arranged on the outer side wall of the water inlet hopper, the supporting columns are evenly arranged at the top of the machine base of the cable stranding machine, and metal connecting columns are evenly arranged at the bottom of the water inlet hopper. Cooling water in the water storage tank is input into the spraying frame through the water pump, and aluminum alloy single wires are cooled and lubricated through the cooling water sprayed out of the spraying frame, so that the aluminum scrap generation probability is reduced, aluminum scrap accumulation in the die cavity is avoided, the surfaces of the aluminum alloy single wires are smooth after the aluminum alloy single wires are pressed and twisted, the probability of single wire breakage is reduced, and the machining yield is improved. And the phenomenon that the insulating layer of the wire is broken due to the fact that the aluminum skimmings are heated and hardened is avoided, and the service life of the aluminum alloy cable is prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of cable stranding equipment, in particular to a cable stranding equipment for cable production. Background Art

[0002] The wire stranding machine is a kind of mechanical equipment that can be widely used in the stranding of various soft / hard conductor wires, so that multiple single conductors can be twisted into one strand to meet the process requirements of the wire.

[0003] Traditional power cables mostly use copper conductors as cable core materials, but in order to reduce energy consumption and save costs, it has become a trend to replace copper conductors with aluminum alloy conductors as cable core materials. However, the material hardness and heat resistance of aluminum alloy conductors are not as good as copper conductor materials. Therefore, when twisting wires, the traditional twisting machine will easily produce aluminum chips due to the mutual extrusion and friction between aluminum alloy conductors as the mold temperature rises during the twisting process. Aluminum chips and powder accumulate in the mold cavity, which can easily cause the surface of the cable core to become rough. Even because the aluminum chips are hardened by heat, they adhere to the surface of the cable core and easily cause the aluminum single wire to break. In severe cases, the entire cable core will break, reducing the processing yield and product life. In view of the above situation, technical innovation is carried out on the basis of the existing cable twisting equipment for cable production. Utility Model Content

[0004] The purpose of the utility model is to provide a cable stranding device for cable production to solve the problems raised in the above background technology.

[0005] To achieve the above object, the utility model provides the following technical solution: a cable stranding device for cable production, comprising:

[0006] A cable stranding machine, wherein a water inlet bucket is placed above the base of the cable stranding machine, and support columns are evenly arranged on the outer side wall of the water inlet bucket, and the support columns are evenly arranged on the top of the base of the cable stranding machine, wherein:

[0007] Metal connecting columns are evenly arranged at the bottom of the water inlet bucket, and electromagnets are magnetically attracted at the bottom of the metal connecting columns. The electromagnets are located below the water outlet of the water inlet bucket.

[0008] Preferably, a spray rack is provided on the top of the stranding mold of the cable stranding machine, and the spray rack is located above the water inlet bucket, and the spray rack is located on the upper left of the wire entry hole of the stranding mold of the cable stranding machine, and the water inlet bucket is located on the upper right of the wire entry hole of the stranding mold of the cable stranding machine, and the right side of the water inlet bucket is in contact with the left side of the stranding mold of the cable stranding machine.

[0009] Preferably, a water storage tank is provided on the top of the base of the cable twisting machine, and the electromagnet is located above the water storage tank.

[0010] Preferably, a water pump is provided on the top of the base of the cable twisting machine, the water outlet of the water pump is connected to a water outlet pipe, the water outlet of the water outlet pipe is connected to the water inlet of the spray rack, the water inlet of the water pump is connected to a water suction pipe, and the water inlet of the water suction pipe is located in the water storage tank.

[0011] Preferably, a filter box is provided at the bottom of the water storage tank, filter holes are evenly formed on the outer wall of the filter box, a through hole is formed through the top of the filter box, and a sealing ring is provided in the through hole.

[0012] Preferably, the through hole at the bottom of the water suction pipe is located inside the filter box, and the sealing ring is located on the outer ring of the water suction pipe.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] The utility model uses a water pump to input cooling water in a water storage tank into a spray rack, and the cooling water sprayed by the spray rack cools and lubricates the aluminum alloy single wire, thereby reducing the probability of aluminum chips being generated, avoiding the accumulation of aluminum chips in the mold cavity, making the surface of the aluminum alloy single wire smooth after being tightly pressed and twisted, reducing the probability of single wire breakage, and improving the processing yield rate; and avoiding the phenomenon of wire insulation layer rupture caused by aluminum chips being hardened by heat, thereby improving the service life of the aluminum alloy cable;

[0015] The aluminum chips generated when the aluminum alloy single wire is twisted will be squeezed to the left along with the cooling water attached to its surface, and flow into the water inlet bucket along the left side of the twisting die, and the cooling water that has not contacted the aluminum alloy single wire will fall back into the water storage tank through the water inlet bucket, so that the recycling of cooling water can be realized in this way;

[0016] When the cooling water falls, it will contact the electromagnet, which will absorb the aluminum chips in the water flow, and filter the cooling water pumped into the water pump through the filter box, thereby increasing the service life of the water pump and the spray rack.

[0017] After the electromagnet is powered off, the electromagnet can be removed from the metal connecting column, and the aluminum chips adsorbed on the electromagnet can be easily cleaned. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of a cable stranding device for cable production according to the utility model;

[0019] Figure 2 This is a front cross-sectional view of a cable stranding device for cable production according to the utility model;

[0020] Figure 3 It is a left side sectional view of a cable stranding device for cable production according to the utility model.

[0021] In the figure: 1. Cable twisting machine; 2. Water pump; 21. Water outlet pipe; 22. Water suction pipe; 23. Spray rack; 3. Water inlet bucket; 31. Metal connecting column; 32. Electromagnet; 33. Support column; 34. Water storage tank; 4. Filter box; 41. Sealing ring; 42. Filter hole. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 3 A cable stranding device for cable production includes a cable stranding machine 1. A water inlet hopper 3 is placed above the base of the cable stranding machine 1. Support columns 33 are evenly and fixedly arranged on the outer wall of the water inlet hopper 3. The support columns 33 are evenly and fixedly arranged on the top of the base of the cable stranding machine 1. Metal connecting columns 31 are evenly and fixedly arranged at the bottom of the water inlet hopper 3. An electromagnet 32 ​​is magnetically attracted to the bottom of the metal connecting column 31. The electromagnet 32 ​​is located below the water outlet of the water inlet hopper 3.

[0024] A spray rack 23 is fixedly arranged on the top of the stranding die of the cable stranding machine 1. The spray rack 23 is located above the water inlet 3. The spray rack 23 is located at the upper left of the wire entry hole of the stranding die of the cable stranding machine 1. The water inlet 3 is located at the upper right of the wire entry hole of the stranding die of the cable stranding machine 1. The right side of the water inlet 3 is in contact with the left side of the stranding die of the cable stranding machine 1. A water storage tank 34 is provided on the top of the base of the cable stranding machine 1. The electromagnet 32 ​​is located above the water storage tank 34. Before the aluminum alloy single wire enters the wire entry hole of the stranding die, the cooling water sprayed by the spray rack 23 is used to cool and lubricate the aluminum alloy single wire, thereby reducing the probability of aluminum chips and avoiding Aluminum chips are prevented from accumulating in the mold cavity, so that the surface of the aluminum alloy single wire is smooth after being tightly compressed and twisted, the probability of single wire breakage is reduced, and the processing yield rate is improved; and the phenomenon of wire insulation layer rupture caused by aluminum chips being heated and hardened is avoided, thereby improving the service life of the aluminum alloy cable. The aluminum chips generated when the aluminum alloy single wire is twisted will be squeezed to the left along with the cooling water attached to its surface during twisting, and flow into the water inlet 3 along the left side of the twisting mold, and the cooling water that has not contacted the aluminum alloy single wire will fall back into the water storage tank 34 through the water inlet 3, and will contact the electromagnet 32 ​​during the falling process, and the aluminum chips in the water flow will be adsorbed by the electromagnet 32.

[0025] A water pump 2 is fixedly arranged on the top of the base of the cable twisting machine 1, and the water outlet of the water pump 2 is connected to the water outlet pipe 21, and the water outlet of the water outlet pipe 21 is connected to the water inlet of the spray rack 23, and the water inlet of the water pump 2 is connected to the water pumping pipe 22, and the water inlet of the water pumping pipe 22 is located in the water storage tank 34. The cooling water in the water storage tank 34 is input into the spray rack 23 along the water pumping pipe 22 and the water outlet pipe 21 through the water pump 2.

[0026] A filter box 4 is fixedly arranged at the bottom of the water storage tank 34 , filter holes 42 are evenly formed on the outer wall of the filter box 4 , a through hole is formed through the top of the filter box 4 , and a sealing ring 41 is fixedly arranged in the through hole.

[0027] The bottom through hole of the water pumping pipe 22 is located inside the filter box 4, and the sealing ring 41 is located on the outer ring of the water pumping pipe 22. The cooling water drawn into the water pump 2 is filtered through the filter box 4, thereby improving the service life of the water pump 2 and the spray rack 23.

[0028] Working principle: The cooling water in the water tank 34 is input into the spray rack 23 along the water pump 22 and the water outlet pipe 21 through the water pump 2. Before the aluminum alloy single wire enters the wire entry hole of the twisting mold, the cooling water sprayed by the spray rack 23 cools and lubricates the aluminum alloy single wire, thereby reducing the probability of aluminum chips, avoiding the accumulation of aluminum chips in the mold cavity, making the surface of the aluminum alloy single wire smooth after being pressed and twisted, reducing the probability of single wire breakage, and improving the processing yield rate; and avoiding the phenomenon of wire insulation layer rupture caused by aluminum chips being hardened by heat, thereby improving the service life of the aluminum alloy cable. The aluminum chips generated when the aluminum alloy single wire is twisted will be with its The cooling water attached to the surface will be squeezed to flow to the left during twisting, and flow into the water inlet 3 along the left side of the twisting mold, and the cooling water that has not contacted the aluminum alloy single wire will fall back into the water storage tank 34 through the water inlet 3. During the falling process, it will contact the electromagnet 32, and the aluminum chips in the water flow will be adsorbed by the electromagnet 32. The cooling water drawn into the water pump 2 will be filtered through the filter box 4, so as to increase the service life of the water pump 2 and the spray rack 23. After the electromagnet 32 ​​is powered off, the electromagnet 32 ​​can be removed from the metal connecting column 31, and the aluminum chips adsorbed on the electromagnet 32 ​​can be conveniently cleaned.

Claims

1. A cable stranding device for cable production, characterized in that: include: A cable stranding machine (1), wherein a water inlet hopper (3) is placed above a machine base of the cable stranding machine (1), support columns (33) are evenly arranged on the outer side wall of the water inlet hopper (3), and the support columns (33) are evenly arranged on the top of the machine base of the cable stranding machine (1), wherein: The bottom of the water inlet hopper (3) is evenly provided with metal connecting columns (31), and the bottom of the metal connecting columns (31) is magnetically attracted with an electromagnet (32), and the electromagnet (32) is located below the water outlet of the water inlet hopper (3).

2. The cable stranding equipment for cable production according to claim 1, characterized in that: A spray rack (23) is provided on the top of the stranding mold of the cable stranding machine (1), the spray rack (23) is located above the water inlet bucket (3), the spray rack (23) is located on the upper left side of the wire entry hole of the stranding mold of the cable stranding machine (1), the water inlet bucket (3) is located on the upper right side of the wire entry hole of the stranding mold of the cable stranding machine (1), and the right side of the water inlet bucket (3) is in contact with the left side of the stranding mold of the cable stranding machine (1).

3. The cable stranding equipment for cable production according to claim 2, characterized in that: A water storage tank (34) is provided on the top of the base of the cable twisting machine (1), and the electromagnet (32) is located above the water storage tank (34).

4. The cable stranding equipment for cable production according to claim 3, characterized in that: A water pump (2) is arranged on the top of the base of the cable twisting machine (1); the water outlet of the water pump (2) is connected to a water outlet pipe (21); the water outlet of the water outlet pipe (21) is connected to the water inlet of the spray rack (23); the water inlet of the water pump (2) is connected to a water pumping pipe (22); the water inlet of the water pumping pipe (22) is located in the water storage tank (34).

5. The cable stranding equipment for cable production according to claim 4, characterized in that: A filter box (4) is arranged at the bottom of the water storage tank (34), filter holes (42) are evenly arranged on the outer wall of the filter box (4), a through hole is penetrated through the top of the filter box (4), and a sealing ring (41) is arranged in the through hole.

6. The cable stranding equipment for cable production according to claim 5, characterized in that: The through hole at the bottom of the water suction pipe (22) is located inside the filter box (4), and the sealing ring (41) is located on the outer ring of the water suction pipe (22).