Power output terminal for power distribution unit of charging equipment

By designing the power output terminals arranged in the interlaced arrangement of insulating parts and conductive parts, the problems of inconvenient connection and safety risks in charging equipment are solved, and the effect of structural simplification and safety guarantee is achieved.

CN222530868UActive Publication Date: 2025-02-25西安星源博锐新能源技术有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421273652.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-25
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

In existing charging equipment, cables are used for the connection between the power distribution device and the charging interface, resulting in inconvenient connection, large space and risk of short circuits and leakage.

Method used

A power output terminal consisting of an insulating member and a conductive member is designed, and the terminals are arranged interlaced in the first direction. One end of the conductive member is connected to the output end of the power distribution unit of the charging device, and the other end is connected to the charging interface, and the insulating member is used for Isolate conductive parts to prevent short circuits and leakage.

Benefits of technology

The design simplifies the structure, improves the convenience and compactness of the connection, and at the same time, through the isolation of the insulating parts, the safe operation of the charging system is ensured and the risks of short circuits and leakage are avoided.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222530868U_ABST
    Figure CN222530868U_ABST
Patent Text Reader

Abstract

The utility model discloses a power output terminal for a power distribution unit of charging equipment, and the power output terminal comprises insulating parts and conductive parts, and the insulating parts and the conductive parts are arranged in a staggered manner along a first direction. One end of the conductive piece is used for being connected with the output end of a charging equipment power distribution unit; and the other end of the conductive piece is connected with a charging interface. The scheme is composed of the insulating part and the conductive part, the structure is simple, short circuit, electric leakage and the like between the conductive parts can be prevented by adopting the insulating part, and safe operation of a charging system can be guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the field of new energy technology, and in particular to a power output terminal for a power distribution unit of a charging device. Background Art

[0002] With the rapid popularization of new energy vehicles, the application of electric vehicle charging equipment as a supporting facility is becoming more and more extensive. Charging equipment usually includes a power module and a power distribution device. Among them, the power module is used to convert AC power into DC power suitable for charging electric vehicles. The power distribution device dynamically distributes the DC power output by the power module to the electric vehicle.

[0003] Currently, cables are used to connect the power distribution device and the charging interface. However, generally, a large amount of power is used when charging an electric vehicle, so the cables used are relatively thick, which makes the connection inconvenient and occupies a large space. Utility Model Content

[0004] An embodiment of the present application provides a power output terminal for a power distribution unit of a charging device.

[0005] An embodiment of the present application provides a power output terminal for a power distribution unit of a charging device, the power output terminal comprising:

[0006] Insulating members and conductive members, the insulating members and conductive members are arranged alternately along a first direction;

[0007] One end of the conductive member is used to be connected to the output end of the power distribution unit of the charging device; the other end of the conductive member is used to be connected to the charging interface.

[0008] In one embodiment, the insulating member has a first side surface and a second side surface disposed adjacent to each other, and the first side surface and the second side surface form an L-shaped structure;

[0009] The conductive parts and insulating parts have the same structure;

[0010] The projection of the conductive member along the first direction is located within the projection range of the first side surface and the second side surface of the insulating member along the first direction.

[0011] In one embodiment, the insulating member has a first side surface and a second side surface disposed adjacent to each other, and the first side surface and the second side surface form an L-shaped structure;

[0012] The conductive parts and insulating parts have the same structure;

[0013] The first side surface of the insulating member is protruding from the conductive member;

[0014] The second side surface of the insulating member is arranged flush with the conductive member;

[0015] The power output terminal also includes an insulating sheet connected to the second side surface of the insulating member.

[0016] In one embodiment, the conductive member is a copper bar or an aluminum bar.

[0017] In one of the embodiments, a first through hole and a second through hole are respectively opened at both ends of each copper busbar, and the first through hole is connected to the output end of the power distribution unit of the charging device through a screw; and the second through hole is connected to the charging interface through a screw.

[0018] In one embodiment, the lengths of the portions of two adjacent conductive elements located between the second side surfaces of the insulating element are unequal.

[0019] In one of the embodiments, a connecting member is provided on a side of the insulating member away from the conductive member, and the connecting member is used to connect the power output terminal and the power distribution unit of the charging device.

[0020] Compared with the prior art, the present application has the following beneficial effects: the solution consists of insulating parts and conductive parts, has a simple structure, and the use of insulating parts can prevent short circuits and leakage between conductive parts, thereby ensuring the safe operation of the charging system. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 This is a schematic diagram of the structure of the power output terminal of the power distribution unit for the charging device according to an embodiment of the present application. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0024] In the description of the present application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0025] In the description of the present application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.

[0026] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise specified, "plurality" means two or more.

[0027] Reference Figure 1 , which shows a schematic structural diagram of a power output terminal of a power distribution unit for a charging device provided in an embodiment of the present application.

[0028] like Figure 1 As shown, an embodiment of the present application provides a power output terminal for a power distribution unit of a charging device, comprising:

[0029] The insulating member 10 and the conductive member 20 are arranged alternately along a first direction;

[0030] One end of the conductive member 20 is used to be connected to the output end of the power distribution unit of the charging device; the other end of the conductive member 20 is used to be connected to the charging interface.

[0031] Specifically, the insulating members 10 and the conductive members 20 are arranged alternately along the first direction, that is, a conductive member 20 is disposed between two adjacent insulating members 10. It is understandable that the insulating members 10 and the conductive members 20 can be connected by snap connection or by screw connection.

[0032] The conductive member 20 is used for power transmission between the output end of the power distribution unit of the charging device and the charging interface. Optionally, the conductive member 20 can be made of conductive materials such as copper bars or aluminum bars. It is understandable that the thickness, size, etc. of the copper bar or aluminum bar can be selected according to the power size of the power transmitted by the conductive member 20. It is also understandable that the number of conductive members 20 is the same as the number of output ends of the power distribution unit of the charging device.

[0033] The insulating member 10 is used to isolate adjacent conductive members 20 to prevent current from flowing through unexpected paths, thereby avoiding circuit short circuits and electric shock hazards. The insulating member 10 is a component made of insulating material, such as plastic, etc. It is understandable that the thickness and size of the insulating member 10 need to be selected and set according to safety regulations.

[0034] The power output terminal of the power distribution unit for the charging device provided in the embodiment of the present application is composed of an insulating part and a conductive part, has a simple structure, and the use of the insulating part can prevent short circuits and leakage between the conductive parts, thereby ensuring the safe operation of the charging system.

[0035] In one embodiment, the insulating member 10 has a first side surface 11 and a second side surface 12 that are adjacent to each other, and the first side surface 11 and the second side surface 12 form an L-shaped structure;

[0036] The conductive member 20 has the same structure as the insulating member 10;

[0037] The projection of the conductive member 20 along the first direction is located within the projection range of the first side surface 11 and the second side surface 12 of the insulating member 10 along the first direction.

[0038] Specifically, the insulating member 10 and the conductive member 20 both adopt an L-shaped structure, which can facilitate the connection between the output end of the power distribution unit of the charging device and the charging interface and the conductive member 20. It can also reduce the overall size of the insulating member.

[0039] The projection of the conductive member 20 along the first direction is located within the projection range of the first side surface 11 and the second side surface 12 of the insulating member 10 along the first direction, that is, the first side surface 11 and the second side surface 12 of the insulating member 10 are both protruded from the conductive member 20, and the protrusion height can be set according to the safety specification. This design can effectively complete the physical isolation of two adjacent conductive members. This implementation structure is not shown in the figure.

[0040] In one embodiment, the insulating member 10 has a first side surface 11 and a second side surface 12 disposed adjacent to each other, and the first side surface 11 and the second side surface 12 form an L-shaped structure;

[0041] The conductive member 20 has the same structure as the insulating member 10;

[0042] The first side surface 11 of the insulating member 10 is protruded from the conductive member 20;

[0043] The second side surface 12 of the insulating member 10 is arranged flush with the conductive member 20;

[0044] The power output terminal further includes an insulating sheet 30 , which is connected to the second side surface 12 of the insulating member 10 .

[0045] Specifically, the first side surface 11 of the insulating member 10 protrudes from the conductive member 20 , and the protruding height can be set according to safety regulations.

[0046] The second side surface 12 of the insulating member 10 is flush with the conductive member 20. It is understandable that if the insulating member 10 and the conductive member 20 are connected by snap-fitting, the second side surface 12 of the insulating member 10 may protrude slightly from the conductive member 20, and the protruding height is sufficient to achieve snap-fitting of the insulating member 10 and the conductive member 20.

[0047] The insulating sheet 30 is connected to the second side surface 12 of the insulating member 10, and a groove can be provided on the second side surface 12 of the insulating member 10, and the insulating sheet 30 is inserted into the groove. The insulating sheet 30 can be provided on the second side surface 12 of the insulating member 10 to isolate the adjacent conductive members 20. It can be understood that the insulating sheet 30 is made of insulating material, and for example, it can be made of rubber, etc. The insulating sheet 30 is low in cost and light in weight.

[0048] In one embodiment, each copper busbar is provided with a first through hole and a second through hole at both ends thereof, the first through hole being connected to the output end of the power distribution unit of the charging device through screws; and the second through hole being connected to the charging interface through screws.

[0049] The copper bus is connected to the output end of the power distribution unit of the charging device and the charging interface respectively by means of the through hole including the first through hole and the second through hole cooperating with the screw. The connection method is simple and easy to implement and maintain.

[0050] In one embodiment, the lengths of the portions of two adjacent conductive elements 20 located between the second side surfaces 12 of the insulating element 10 are unequal.

[0051] Specifically, the conductive members 20 located between the adjacent second side faces 12 of the insulating member 10 are set to different lengths, and the difference between the lengths can be set according to safety specifications, etc. This setting is to avoid the connection between adjacent charging ports and the conductive members 20 from having electrical influence on each other, which may cause dangers such as short circuits and cross-currents.

[0052] In one embodiment, a connector 40 is provided on a side of the insulating member 10 away from the conductive member 20 , and the connector 40 is used to connect the power output terminal and the power distribution unit of the charging device.

[0053] This method of arranging the connector to connect the power output terminal and the charging device power distribution unit can make the entire system more compact, easier to install and debug, and can also provide additional structural support and connection stability.

[0054] The above are only specific implementations of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions within the technical scope disclosed in the present application should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A power output terminal for a power distribution unit of a charging device, characterized in that: The power output terminal comprises: Insulating members (10) and conductive members (20), the insulating members (10) and conductive members (20) being arranged alternately along a first direction; One end of the conductive member (20) is used to be connected to the output end of the power distribution unit of the charging device; the other end of the conductive member (20) is used to be connected to the charging interface.

2. The power output terminal for a power distribution unit of a charging device according to claim 1, characterized in that: The insulating member (10) comprises a first side surface (11) and a second side surface (12) which are arranged adjacent to each other, and the first side surface (11) and the second side surface (12) form an L-shaped structure; The conductive member (20) has the same structure as the insulating member (10); The projection of the conductive member (20) along the first direction is located within the projection range of the first side surface (11) and the second side surface (12) of the insulating member (10) along the first direction.

3. The power output terminal for a power distribution unit of a charging device according to claim 1, characterized in that: The insulating member (10) comprises a first side surface (11) and a second side surface (12) which are arranged adjacent to each other, and the first side surface (11) and the second side surface (12) form an L-shaped structure; The conductive member (20) has the same structure as the insulating member (10); The first side surface (11) of the insulating member (10) is arranged to protrude from the conductive member (20); The second side surface (12) of the insulating member (10) is arranged flush with the conductive member (20); The power output terminal further comprises an insulating sheet (30), wherein the insulating sheet (30) is connected to the second side surface (12) of the insulating member (10).

4. The power output terminal for a power distribution unit of a charging device according to claim 1, characterized in that: The conductive member (20) is made of copper or aluminum.

5. The power output terminal for a power distribution unit of a charging device according to claim 4, characterized in that: Each of the copper busbars has a first through hole and a second through hole at both ends thereof, wherein the first through hole is connected to the output end of the power distribution unit of the charging device through a screw; and the second through hole is connected to the charging interface through a screw.

6. The power output terminal for a power distribution unit of a charging device according to any one of claims 2 to 5, characterized in that: The lengths of the portions between two adjacent conductive members (20) and located on the second side surface (12) of the insulating member (10) are unequal.

7. The power output terminal for a power distribution unit of a charging device according to any one of claims 1 to 5, characterized in that: A connecting member (40) is provided on a side of the insulating member (10) away from the conductive member (20), and the connecting member (40) is used to connect the power output terminal and the charging device power distribution unit.