Automatic generator structure assembly table
By designing an automated adjustment mechanism on the generator assembly table, and using electric push rods and transmission members to realize automatic rotation of the motor body, the problem of long rotation during assembly in the prior art is solved, and assembly efficiency is improved.
Patent Information
- Application Number
- CN202420982642.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-08
AI Technical Summary
During the assembly process, the existing generator assembly table requires technicians to rotate the motor body multiple times, which causes the rotation process to take a long time and reduces the assembly efficiency.
An automated generator structure assembly table is designed, and an adjustment mechanism including a fixing frame, a rotating plate, a rotating column, a mounting base and a driving assembly is used to realize the automatic rotation of the motor body through an electric push rod and a transmission member.
The motor body is not man-made, which significantly saves assembly time, improves assembly efficiency, and solves the problem of long-term rotation process in existing devices.
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Figure CN222531509U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of generator assembly platforms, in particular to an automated generator structure assembly platform. Background Art
[0002] A generator set is a complete set of mechanical equipment that converts other forms of energy into electrical energy. It consists of a power system, control system, silencer system, shock absorption system, and exhaust system. It is driven by a turbine, steam turbine, diesel engine or other power machinery. It converts the energy generated by water flow, air flow, fuel combustion or nuclear fission into mechanical energy and transmits it to the generator, which then converts it into electrical energy and outputs it to electrical equipment for use.
[0003] The existing publication number CN219747824U is an automatic assembly structure for assembling a generator set, including a stand and a top plate, wherein the top plate is arranged above the top of the stand, and a lifting groove for lifting the top plate is opened on the top of the stand, which can reduce the damage to the stand caused by vibration when the generator set is placed, thereby increasing the service life of the stand, and does not require manpower or the use of external equipment to output it, ensuring automation during the assembly process, preventing the top plate from detaching from the top frame and the stand, thereby reducing the occurrence of accidents and ensuring the personal safety of workers.
[0004] Using the above method, it was found that when installing the components placed on the top plate, the technicians needed to rotate the motor body several times to facilitate the assembly of the components together, which caused the rotation process to take a lot of time, thereby reducing the assembly efficiency. Utility Model Content
[0005] The purpose of the utility model is to provide an automated generator structure assembly station, which solves the problem that in the use of existing devices, when installing the components placed on the top plate, technicians are required to rotate the motor body several times to facilitate the assembly of the components together, which causes the rotation process to take a lot of time, thereby reducing the assembly efficiency.
[0006] To achieve the above-mentioned purpose, the utility model provides an automated generator structure assembly platform, comprising a platform and a top plate, wherein the top plate is installed on the platform through a lifting mechanism.
[0007] It also includes an adjustment mechanism, which includes a fixed frame, a rotating plate, a rotating column, a mounting seat and a driving assembly, the fixed frame is fixedly mounted on the upper end surface of the top plate, the rotating plate is rotatably mounted on the fixed frame, one end of the rotating column is fixedly mounted on the lower end surface of the rotating plate, the mounting seat is fixedly mounted on the top plate, the upper end of the mounting seat is rotatably connected to the rotating column, and the driving assembly drives the rotating column to rotate.
[0008] Wherein, the driving assembly includes a connecting rod, a disc, a handle and a transmission component, the connecting rod is installed on the fixed frame through a bearing, the disc is fixedly installed at one end of the connecting rod, the disc is fixedly installed on the side of the disc away from the connecting rod, and the transmission component is connected to the other end of the connecting rod.
[0009] Wherein, the transmission component includes a driving wheel, a driven wheel and a clamping component, the driving wheel is fixedly mounted on the connecting rod, the driven wheel is fixedly mounted on the rotating column, the driving wheel is meshed with the driven wheel, and the clamping component is arranged on the top plate.
[0010] Among them, the clamping component includes a support plate, a clamping plate, an electric push rod and an auxiliary element. The support plate is fixedly mounted on the rotating plate, the fixed end of the electric push rod is fixedly mounted on the support plate, the clamping plate is fixedly connected to the free end of the electric push rod, and the auxiliary element is arranged on the top plate.
[0011] Wherein, the auxiliary element includes an auxiliary frame, a tool box and a handle. The auxiliary frame is installed on the top plate by bolts and is located on one side of the fixed frame. The tool box is slidably installed on the auxiliary frame, and the handle is fixedly installed on the tool box.
[0012] Wherein, the adjustment mechanism also includes a moving component, which includes a moving bracket, a sliding shaft and a pulley. The moving bracket is detachably connected to the lower end surface of the platform, the sliding shaft is fixedly installed on the moving bracket, and the pulley is rotatably installed on the sliding shaft.
[0013] The utility model provides an automated generator structure assembly table. When other parts need to be rotated during installation, the two electric push rods drive the two clamping plates to move. After the two clamping blocks cooperate to clamp and fix the motor body, the handle drives the disc to rotate. The rotation of the disc drives the connecting rod to rotate. The rotation of the connecting rod drives the driving wheel to rotate. The rotation of the driving wheel drives the driven wheel to rotate. The rotation of the driven wheel drives the rotating column to rotate. The rotation of the rotating column drives the rotating plate to rotate. The rotation of the rotating plate drives the motor body to rotate. There is no need for technicians to rotate, which saves time. This solves the problem found in the existing device during use that when installing the components placed on the top plate, the technicians need to rotate the motor body many times to facilitate the assembly of the components, thereby causing the rotation process to take a lot of time, thereby reducing the assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.
[0015] Figure 1 It is a structural schematic diagram of an automated generator structure assembly platform according to the first embodiment of the utility model.
[0016] Figure 2 It is a structural schematic diagram of the adjustment mechanism of the automated generator structure assembly platform according to the first embodiment of the utility model.
[0017] Figure 3 It is a structural schematic diagram of an automated generator structure assembly platform according to a second embodiment of the utility model.
[0018] In the figure: 101-stand, 102-top plate, 103-fixed frame, 104-rotating plate, 106-rotating column, 107-mounting seat, 108-connecting rod, 109-disc, 110-handle, 111-driven wheel, 112-driving wheel, 113-support plate, 114-clamping plate, 115-electric push rod, 116-auxiliary frame, 117-tool box, 118-handle, 201-movable bracket, 202-sliding shaft, 203-pulley. DETAILED DESCRIPTION
[0019] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0020] The first embodiment of the present application is:
[0021] See also Figure 1 and Figure 2 , Figure 1 This is a schematic structural diagram of an automated generator structure assembly platform according to the first embodiment of the utility model. Figure 2 It is a structural schematic diagram of the adjustment mechanism of the automated generator structure assembly platform according to the first embodiment of the utility model.
[0022] The present embodiment provides an automated generator structure assembly platform, including a platform 101, a top plate 102 and an adjustment mechanism, wherein the adjustment mechanism includes a fixed frame 103, a rotating plate 104, a rotating column 106, a mounting seat 107 and a driving component, wherein the driving component includes a connecting rod 108, a disc 109, a handle 110 and a transmission component, wherein the transmission component includes a driving wheel 112, a driven wheel 111 and a clamping component, wherein the clamping component includes a supporting plate 113, a clamping plate 114, an electric push rod 115 and an auxiliary element, wherein the auxiliary element includes an auxiliary frame 116, a tool box 117 and a handle 118. The aforementioned scheme solves the problem that, when installing the components placed on the top plate 102, the technician needs to rotate the motor body several times to facilitate the assembly of the components, thereby causing the rotation process to take a lot of time, thereby reducing the assembly efficiency. It can be understood that the aforementioned scheme can be used in the prospect of an automated generator structure assembly platform, and can also be used to solve the mobility problem.
[0023] In this embodiment, the top plate 102 is installed on the stand 101 through a lifting mechanism, and the motor body is driven to rotate by the rotation of the rotating plate 104 without manual rotation.
[0024] The fixing frame 103 is fixedly mounted on the upper end surface of the top plate 102, the rotating plate 104 is rotatably mounted on the fixing frame 103, one end of the rotating column 106 is fixedly mounted on the lower end surface of the rotating plate 104, the mounting seat 107 is fixedly mounted on the top plate 102, the upper end of the mounting seat 107 is rotatably connected to the rotating column 106, the driving assembly drives the rotating column 106 to rotate, the fixing frame 103 is U-shaped, the rotating column 106 is located in the fixing frame 103, the fixing frame 103 has a mounting groove matching the rotating plate 104, the rotating plate 104 is made of stainless steel material, and the mounting seat 107 provides installation conditions. When rotation is required, the driving component rotates to drive the rotating column 106 to rotate, and the rotating column 106 rotates to drive the rotating plate 104 to rotate, and the rotating plate 104 rotates to drive the motor body to rotate. There is no need for technicians to rotate, which saves time and solves the problem found in the use of the existing device that when installing the components placed on the top plate 102, technicians are required to rotate the motor body many times to facilitate the assembly of the components together, which causes the rotation process to take a lot of time, thereby reducing the assembly efficiency.
[0025] Secondly, the connecting rod 108 is installed on the fixed frame 103 through a bearing, the disc 109 is fixedly installed at one end of the connecting rod 108, and the disc 109 is fixedly installed on the side of the disc 109 away from the connecting rod 108. The transmission component is connected to the other end of the connecting rod 108, and the disc 109 is driven to rotate through the handle 110. The rotation of the disc 109 drives the connecting rod 108 to rotate, and the rotation of the connecting rod 108 drives the transmission component to rotate.
[0026] Again, the driving wheel 112 is fixedly mounted on the connecting rod 108, the driven wheel 111 is fixedly mounted on the rotating column 106, the driving wheel 112 is meshed with the driven wheel 111, the clamping component is arranged on the rotating plate 104, and the driving wheel 112 is driven to rotate by the rotation of the connecting rod 108, the driving wheel 112 is driven to rotate by the rotation of the driving wheel 112, and the driven wheel 111 is driven to rotate by the rotation of the rotating column 106.
[0027] At the same time, the support plate 113 is fixedly installed on the rotating plate 104, the fixed end of the electric push rod 115 is fixedly installed on the support plate 113, the clamping plate 114 is fixedly connected to the free end of the electric push rod 115, the auxiliary element is arranged on the top plate 102, the number of the clamping components is two, and the two clamping components are symmetrically distributed on the rotating plate 104. The two electric push rods 115 drive the two clamping plates 114 to move, and the two clamping blocks cooperate to clamp and fix the motor body to prevent it from detaching from the rotating plate 104 during rotation.
[0028] In addition, the auxiliary frame 116 is installed on the top plate 102 by bolts and is located on one side of the fixed frame 103. The tool box 117 is slidably installed on the auxiliary frame 116. The handle 118 is fixedly installed on the tool box 117. The auxiliary frame 116 has an opening matching the tool box 117. The tools needed for assembly are placed through the tool box 117. The handle 118 facilitates opening the tool box 117.
[0029] When the automated generator structure assembly table of the present embodiment is used and other components need to be rotated for installation, the two electric push rods 115 drive the two clamping plates 114 to move. After the two clamping blocks cooperate to clamp and fix the motor body, the handle 110 drives the disc 109 to rotate. The rotation of the disc 109 drives the connecting rod 108 to rotate. The rotation of the connecting rod 108 drives the driving wheel 112 to rotate. The rotation of the driving wheel 112 drives the driven wheel 111 to rotate. The rotation of the driven wheel 111 drives the rotating column 106 to rotate. The rotation of the rotating column 106 drives the rotating plate 104 to rotate. The rotation of the rotating plate 104 drives the motor body to rotate. There is no need for technicians to rotate, which saves time. This solves the problem found in the use of the existing device that when installing the components placed on the top plate 102, the technicians need to rotate the motor body many times to facilitate the assembly of the components, thereby causing the rotation process to take a lot of time, thereby reducing the assembly efficiency. At the same time, the disc 109 can be replaced by a motor.
[0030] The second embodiment of the present application is:
[0031] See also Figure 3 , Figure 3 It is a structural schematic diagram of an automated generator structure assembly platform according to a second embodiment of the utility model.
[0032] On the basis of the first embodiment, the adjustment mechanism of this embodiment further includes a moving component, and the moving component includes a moving bracket 201 , a sliding shaft 202 and a pulley 203 .
[0033] Among them, the mobile bracket 201 is detachably connected to the lower end surface of the platform 101, the sliding shaft 202 is fixedly installed on the mobile bracket 201, and the pulley 203 is rotatably installed on the sliding shaft 202. Through the cooperation between the sliding shaft 202 and the pulley 203, the rotation of the pulley 203 drives the mobile bracket 201 to move, and the movement of the mobile bracket 201 drives the platform 101 to move, thereby facilitating the movement of the entire device.
[0034] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.
Claims
1. An automated generator structure assembly platform, comprising a platform and a top plate, wherein the top plate is mounted on the platform through a lifting mechanism, characterized in that: Also includes a regulating mechanism; The adjusting mechanism comprises a fixed frame, a rotating plate, a rotating column, a mounting seat and a driving assembly, wherein the fixed frame is fixedly mounted on the upper end surface of the top plate, the rotating plate is rotatably mounted on the fixed frame, one end of the rotating column is fixedly mounted on the lower end surface of the rotating plate, the mounting seat is fixedly mounted on the top plate, the upper end of the mounting seat is rotatably connected to the rotating column, and the driving assembly drives the rotating column to rotate.
2. The automated generator structure assembly station as claimed in claim 1, characterized in that: The driving assembly includes a connecting rod, a disc, a handle and a transmission component. The connecting rod is installed on the fixed frame through a bearing, the disc is fixedly installed at one end of the connecting rod, the disc is fixedly installed on the side of the disc away from the connecting rod, and the transmission component is connected to the other end of the connecting rod.
3. The automated generator structure assembly station as claimed in claim 2, characterized in that: The transmission component includes a driving wheel, a driven wheel and a clamping component. The driving wheel is fixedly mounted on the connecting rod, the driven wheel is fixedly mounted on the rotating column, the driving wheel is meshed with the driven wheel, and the clamping component is arranged on the rotating plate.
4. The automated generator structure assembly station as claimed in claim 3, characterized in that: The clamping component includes a support plate, a clamping plate, an electric push rod and an auxiliary element. The support plate is fixedly mounted on the rotating plate, the fixed end of the electric push rod is fixedly mounted on the support plate, the clamping plate is fixedly connected to the free end of the electric push rod, and the auxiliary element is arranged on the top plate.
5. The automated generator structure assembly station as claimed in claim 4, characterized in that: The auxiliary element comprises an auxiliary frame, a tool box and a handle. The auxiliary frame is mounted on the top plate by bolts and is located on one side of the fixed frame. The tool box is slidably mounted on the auxiliary frame, and the handle is fixedly mounted on the tool box.
6. The automated generator structure assembly station as claimed in claim 1, characterized in that: The adjusting mechanism also includes a moving component, which includes a moving bracket, a sliding shaft and a pulley. The moving bracket is detachably connected to the lower end surface of the platform, the sliding shaft is fixedly installed on the moving bracket, and the pulley is rotatably installed on the sliding shaft.
Citation Information
Patent Citations
Automatic assembling structure for assembling generator set
CN219747824U