Water film anti-blocking dirt-cleaning dust remover
By using a combination of filter plate and anti-blocking scraper in the water membrane dust collector, combined with the driving of the rotary rod and the motor, dust removal and discharge are achieved, which solves the problem of dust blockage and inability to stop and replace in the water membrane dust collector, ensuring the dust removal effect and long-term operation of the device.
Patent Information
- Application Number
- CN202421227128.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-31
AI Technical Summary
After a long time of use, the dust in the water easily blocks the filter device, affects the filtering effect, and cannot be shut down and replaced, which is time-consuming and labor-intensive.
A water membrane anti-blocking and dirt-clearing dust collector is designed, using a combination of a filter plate and an anti-blocking scraper. Through the drive of the rotary rod and the motor, the anti-blocking scraper is close to the inner wall of the filter plate, scraping off the deposited dust and preventing blockage. At the same time, the dust is discharged by lifting the pipes and spiral blades to ensure the normal operation of the device for a long time.
Effectively prevent dust from clogging the filter plate, extend the service life of the device, ensure dust removal effect, and save water resources through the water circulation system.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anti-blocking and pollution-cleaning, in particular to a water film anti-blocking and pollution-cleaning dust remover. Background Art
[0002] The appearance of the water film dust collector is a circular cylinder. Water enters the cylinder from the spray pipe in the upper part of the dust collector, forming a layer of water film on the entire inner wall of the cylinder and flowing from top to bottom. The flue gas enters tangentially from the lower part of the cylinder and rotates and rises in the cylinder. The dust-containing gas always rubs against the water film on the inner wall of the cylinder under the action of centrifugal force. In this way, the dust-containing gas is moistened by the water film, and the dust particles flow to the bottom of the dust collector with the water.
[0003] The existing device may encounter the following situations during use:
[0004] 1. The existing water film dust collector can only absorb and remove dust in the air through the water film, and the water after adsorbing the dust needs other devices to filter and separate again. Moreover, with a long period of separation, the dust in the water will clog the filter device and affect the filtering effect.
[0005] 2. Add a filtering device to the water film dust collector. Since the device is always in working condition, dust will accumulate and settle in the filtering device after working for a long time. The dust removal filtering device needs to be replaced in time to ensure the normal operation of the device, and it is impossible to shut down for replacement, which is time-consuming and labor-intensive. Utility Model Content
[0006] The utility model aims to provide a water film anti-blocking and pollution-clearing dust remover, which solves the problems in the above-mentioned prior art.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a water film anti-blocking and cleaning dust remover, comprising a dust removal tank body, a motor is fixed to the upper end of the dust removal tank body, a dust exhaust pipe is fixed to the left end of the dust removal tank body, an exhaust port is provided at the right end of the dust removal tank body, an air inlet is provided at the front end of the dust removal tank body, a circulation pipe is connected to the lower end of the dust removal tank body, a circulation water pump is connected to the circulation pipe, a water injection port is provided in the center of the circulation pipe, and a valve is provided on the water injection port;
[0008] A filter plate is fixed to the inner wall of the dust removal tank body, and an anti-blocking scraper is provided at the upper end of the filter plate, and a fixing frame fixedly connected to the dust removal tank body is provided at the upper end of the anti-blocking scraper, and a fan blade is rotatably connected to the upper end of the fixing frame, and a first partition plate fixedly connected to the dust removal tank body is provided at the upper end of the fan blade, and a second partition plate fixedly connected to the dust removal tank body is provided at the upper end of the first partition plate, and a lifting pipe is provided coaxially inside the dust removal tank body, and the lifting pipe is fixedly connected to the fixing frame, the first partition plate and the second partition plate, and a coaxial rotating rod is provided inside the lifting pipe, and spiral blades are fixed on the periphery of the rotating rod, the lower end of the rotating rod is fixedly connected to the anti-blocking scraper, and the upper end of the rotating rod is fixedly connected to the output end of the motor.
[0009] Preferably, the air inlet and the fan blades are located at the same height, and the fan blades are rotatably connected to the lifting pipe.
[0010] Preferably, the cavity between the first partition plate and the second partition plate is a water storage cavity, one end of the circulation pipe is connected to the lower end of the dust removal tank body, and the other end of the circulation pipe is connected to the water storage cavity.
[0011] Preferably, the filter plate is conical, the anti-blocking scraper is in close contact with the inner wall of the filter plate, and a gap is provided between the upper end of the anti-blocking scraper and the lifting pipe.
[0012] Preferably, a plurality of drainage ports are provided along the circumference of the lower end of the lifting pipe, the drainage ports are located at the lower end of the fan blade, the upper end of the lifting pipe is connected to the dust exhaust pipe, and the dust exhaust pipe is fixed on the dust removal tank body at an angle downward.
[0013] Preferably, a convex edge is provided along the circumference of the first partition, and the first partition is fixedly connected to the dust removal tank body through the convex edge. A gap is formed between the periphery of the first partition part and the dust removal tank body. A one-way drain valve and a one-way air vent are provided along the circumference of the first partition at the upper end. The one-way drain valve and the one-way air vent are staggered. A plurality of one-way air valves are provided at the upper end of the second partition.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0015] 1. Filtering dusty water through the filter plate is conducive to filtering the dust. The anti-blocking scraper is tightly attached to the inner wall of the filter plate and is fixedly connected to the motor through a rotating rod, so that the anti-blocking scraper is tightly attached to the inside of the filter plate and rotates, thereby scraping off the dust deposited on the inner wall of the filter plate, preventing the dust from clogging the through holes of the filter plate and affecting the filtering effect of the filter plate.
[0016] 2. The coordination among the lifting pipe, the rotating rod and the spiral blades is conducive to discharging the dust at the bottom of the filter plate, so that the device can work for a long time. The rotation of the fan blades is conducive to the formation of a vortex inside the dust removal tank body, so that the air with dust entering the dust removal tank body can be close to the inner wall of the dust removal tank body and contact with water. At the same time, through the gap between the first partition plate and the dust removal tank body, the water flows along the inner wall of the dust removal tank body to form a water film. At the same time, through the one-way vent hole and the water storage chamber, the air inside the dust removal tank body enters the water in the water storage chamber for dust removal and adsorption again to ensure the dust removal effect. At the same time, other substances are added to the cavity above the second partition plate to realize absorption reaction of other pollutants in the air. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a partial cross-sectional schematic diagram of the utility model;
[0019] Figure 3 This is a schematic diagram of the internal explosion of the dust removal tank body of the utility model;
[0020] Figure 4 It is a cross-sectional schematic diagram of the lifting pipeline of the utility model;
[0021] Figure 5 It is an overall schematic diagram of the first partition of the utility model.
[0022] Explanations in the figure: 1. Dust removal tank body; 2. Filter plate; 3. Fixing frame; 4. Fan blade; 5. Lifting pipe; 6. First partition; 7. Second partition; 8. Water storage chamber; 9. Anti-blocking scraper; 101. Circulation pipe; 102. Water filling port; 103. Valve; 104. Circulation water pump; 105. Motor; 106. Exhaust port; 107. Dust exhaust pipe; 108. Air inlet; 501. Drain port; 601. Raised edge; 602. One-way drain valve; 603. One-way vent; 701. One-way vent valve; 1051. Rotating rod; 1052. Spiral blade. DETAILED DESCRIPTION
[0023] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0024] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] See also Figure 1 and Figure 2, a water film anti-blocking and pollution-cleaning dust collector, comprising a dust removal tank body 1, a motor 105 is fixed on the upper end of the dust removal tank body 1, a dust exhaust pipe 107 is fixed on the left end of the dust removal tank body 1, and an exhaust port 106 is provided on the right end of the dust removal tank body 1. The motor 105 provides power for operation, which is conducive to rotating the anti-blocking scraper 9 to scrape the dust on the inner wall of the filter plate 2 to prevent the dust from clogging the filter plate 2, and discharging the dust at the bottom of the filter plate 2 through the dust exhaust pipe 107, which is conducive to discharging the dust precipitated inside the device, so that the device can work for a long time, and discharging gas through the exhaust port 106 is conducive to discharging the filtered gas to the outside of the dust removal tank body 1 or discharging it to the next device. The front end of the dust removal tank body 1 is provided with an air inlet 108, and the air inlet 108 is located at the same height as the fan blade 4, and the fan blade 4 is rotatably connected to the lifting pipe 5, and the air inlet 108 enters the dust-containing gas, After the gas enters the interior of the dust removal tank body 1 through the air inlet 108, it will be blown towards the fan blade 4. After being affected by the wind, the fan blade 4 rotates and generates wind force by itself, so that the dust-containing air is blown towards the inner wall of the dust removal tank body 1, so that the dust-containing air is tightly attached to the inner wall of the dust removal tank body 1. The lower end of the dust removal tank body 1 is connected with a circulation pipe 101, and the circulation pipe 101 is connected with a circulation water pump 104. A water injection port 102 is opened in the center of the circulation pipe 101, and a valve 103 is provided on the water injection port 102; the cavity between the first partition plate 6 and the second partition plate 7 is a water storage chamber 8, one end of the circulation pipe 101 is connected with the lower end of the dust removal tank body 1, and the other end of the circulation pipe 101 is connected with the water storage chamber 8. The cooperation between the circulation water pump 104 and the circulation pipe 101 is conducive to lifting the water filtered at the lower end of the dust removal tank body 1 into the water storage chamber 8 for circulation, reducing water usage and saving water resources.
[0027] See also Figure 2 , Figure 3 , Figure 4 and Figure 5A filter plate 2 is fixed to the inner wall of the dust removal tank body 1, and an anti-blocking scraper 9 is provided on the upper end of the filter plate 2. A fixing frame 3 fixedly connected to the dust removal tank body 1 is provided on the upper end of the anti-blocking scraper 9. A fan blade 4 is rotatably connected to the upper end of the fixing frame 3. The gas containing dust enters the interior of the dust removal tank body 1 through the air inlet 108 and blows the fan blade 4 to rotate. The fan blade 4 rotates after being subjected to the wind force and generates wind force by itself, so that the dust-containing air is blown to the inner wall of the dust removal tank body 1, so that the dust-containing air is tightly attached to the inner wall of the dust removal tank body 1. After the dust contacts the water film on the inner wall of the dust removal tank body 1, the dust in the air will be absorbed by the water to achieve the effect of dust removal, and the water containing dust falls into the filter plate 2 for filtration, and the filtered water falls through The dust is circulated through the circulation pipe 101 and the circulation water pump 104, and the filtered dust will be deposited on the upper wall of the filter plate 2. The anti-blocking scraper 9 is close to the inner wall of the filter plate 2 to scrape off the deposited dust to prevent the deposited dust from affecting the filtering effect of the filter plate 2. The upper end of the fan blade 4 is provided with a first partition plate 6 fixedly connected to the dust removal tank body 1, and the outer periphery of the first partition plate 6 is provided with a convex edge 601 along its circumference. The first partition plate 6 is fixedly connected to the dust removal tank body 1 through the convex edge 601. A gap is formed between the outer periphery of the first partition plate 6 and the dust removal tank body 1, and the upper end of the first partition plate 6 is provided with a one-way drain valve 602 and a one-way vent 603 along its circumference. The one-way drain valve 602 and the one-way vent 603 are staggered. The upper end of the first partition 6 is provided with a second partition 7 fixedly connected to the dust removal tank body 1, and the cavity between the first partition 6 and the second partition 7 is a water storage cavity 8. The first partition 6 and the dust removal tank body 1 are connected by a convex edge 601, so that a gap is formed between the first partition 6 and the dust removal tank body 1, and the water in the water storage cavity 8 flows out through the gap, so that the water can flow evenly on the inner wall of the dust removal tank body 1, and at the same time drip water through the one-way drain valve 602, which is beneficial to adsorb and remove dust from the dust-containing air in the central part of the dust removal tank body 1, thereby ensuring the dust removal effect. The upper end of the second partition 7 is provided with a plurality of one-way ventilation valves 701. By arranging the one-way ventilation valve 701 at the upper end of the second partition 7, water can be added to the cavity at the upper end of the second partition 7. Other substances, react again to the air after dust removal, which is beneficial to remove other substances in the air. A lifting pipe 5 is provided coaxially inside the dust removal tank body 1, and the lifting pipe 5 is fixedly connected to the fixing frame 3, the first baffle 6 and the second baffle 7. A coaxial rotating rod 1051 is provided inside the lifting pipe 5, and a spiral leaf 1052 is fixed on the periphery of the rotating rod 1051. The spiral leaf 1052 is tightly attached to the inside of the lifting pipe 5. The lower end of the rotating rod 1051 is fixedly connected to the anti-blocking scraper 9, and the upper end of the rotating rod 1051 is fixedly connected to the output end of the motor 105. The filter plate 2 is conical, and the anti-blocking scraper 9 is tightly attached to the inner wall of the filter plate 2. A gap is provided between the upper end of the anti-blocking scraper 9 and the lifting pipe 5.By setting the filter plate 2 to a cone shape, after the anti-blocking scraper 9 scrapes off the dust deposited on the upper end of the filter plate 2, the dust will slide downward, and then be lifted and discharged by the spiral blade 1052. The rising anti-blocking scraper 9 is in close contact with the inner wall of the filter plate 2, which is conducive to scraping off the dust deposited on the surface of the filter plate 2 and preventing the filter plate 2 from being blocked. The lower end of the lifting pipe 5 is provided with a plurality of drainage ports 501 along its circumference, and the drainage ports 501 are located at the lower end of the fan blade 4. The upper end of the lifting pipe 5 is connected to the dust exhaust pipe 107, and the dust exhaust pipe 107 is fixed obliquely downward on the dust removal tank body. On the body 1, the drain port 501 is arranged at the lower end of the fan blade 4 to prevent part of the gas from being discharged from the dust exhaust pipe 107 through the drain port 501 when the gas is charged through the air inlet 108. At the same time, the water is discharged through the drain port 501, which is conducive to the spiral blade 1052 driving the dust precipitated in the filter plate 2 to rise, and the water in the dust is discharged from the drain port 501 to prevent the water from being discharged from the outside of the device. The dust exhaust pipe 107 is arranged obliquely downward, which is conducive to the dust lifted by the spiral blade 1052 to be discharged from the inside of the dust removal tank body 1, which is convenient for the device to perform dust removal operation for a long time.
[0028] When the utility model is used:
[0029] First, other substances are added between the second partition plate 7 and the dust removal tank body 1 through the exhaust port 106 to absorb harmful substances in the air. After the pipeline is connected, the valve 103 is opened to inject water into the water storage chamber 8. The position of the water in the water storage chamber 8 is always located at the lower end of the second partition plate 7. After the water injection is completed, the valve 103 is closed, and the circulating water pump 104 is started to work, so that the water in the water storage chamber 8 circulates;
[0030] Then, the water in the water storage chamber 8 passes through the gap between the first baffle plate 6 and the dust removal tank body 1 and falls along the inner wall of the dust removal tank body 1, and drips through the one-way drain valve 602, starting the motor 105 to work, and at the same time, the dust-containing air is blown into the interior of the dust removal tank body 1 and blown toward the fan blade 4 through the air inlet 108. The fan blade 4 rotates after being affected by the wind and generates wind force by itself, so that the dust-containing air is blown toward the inner wall of the dust removal tank body 1, so that the dust-containing air is tightly attached to the inner wall of the dust removal tank body 1, and then the dust-containing air is in contact with the water flow on the inner wall of the dust removal tank body 1, and the water adsorbs the dust in the air. The adsorbed air enters the water storage chamber 8 through the one-way vent 603 and is adsorbed by the water again. The air will enter the liquid at the upper end of the second baffle plate 7 through the one-way vent valve 701 to remove other harmful substances in the air. After completion, the clean air is discharged from the exhaust port 106;
[0031] Next, the water that absorbs the dust falls into the filter plate 2 for filtration, and the filtered water falls and returns to the water storage chamber 8 through the circulating water pump 104 and the circulating pipe 101, forming a water cycle, effectively saving water resources, and the filtered dust accumulates and settles on the surface of the filter plate 2, and the motor 105 rotates, and drives the motor 105, the rotating rod 1051, the spiral blade 1052 and the anti-blocking scraper 9 to rotate. The anti-blocking scraper 9 is in close contact with the inner wall of the filter plate 2 to scrape off the dust settled on the surface of the filter plate 2 to prevent the dust from clogging the filter plate 2. The scraped dust falls to the center along the filter plate 2 and is lifted by the spiral blade 1052. When the dust is first lifted, it will carry water. The water in the lifting process will be discharged through the drain port 501, so that the spiral blade 1052 only lifts the settled dust, and the dust is discharged through the dust exhaust pipe 107 after being lifted.
[0032] Finally, a pipe is connected to the dust exhaust pipe 107 or a dust collecting box is provided to centrally process the deposited dust.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A water film anti-blocking and cleaning dust collector, characterized by: The invention comprises a dust removal tank body (1), wherein a motor (105) is fixed at the upper end of the dust removal tank body (1), a dust exhaust pipe (107) is fixed at the left end of the dust removal tank body (1), an exhaust port (106) is provided at the right end of the dust removal tank body (1), an air inlet (108) is provided at the front end of the dust removal tank body (1), a circulation pipe (101) is connected to the lower end of the dust removal tank body (1), a circulation water pump (104) is connected to the circulation pipe (101), a water injection port (102) is provided in the center of the circulation pipe (101), and a valve (103) is provided on the water injection port (102); A filter plate (2) is fixed to the inner wall of the dust removal tank body (1); an anti-blocking scraper (9) is provided at the upper end of the filter plate (2); a fixing frame (3) fixedly connected to the dust removal tank body (1) is provided at the upper end of the anti-blocking scraper (9); a fan blade (4) is rotatably connected to the upper end of the fixing frame (3); a first partition plate (6) fixedly connected to the dust removal tank body (1) is provided at the upper end of the fan blade (4); a second partition plate (7) fixedly connected to the dust removal tank body (1) is provided at the upper end of the first partition plate (6); A lifting pipe (5) is coaxially arranged inside the dust removal tank body (1), and the lifting pipe (5) is fixedly connected to the fixing frame (3), the first partition plate (6) and the second partition plate (7). A coaxial rotating rod (1051) is arranged inside the lifting pipe (5), and spiral blades (1052) are fixed on the periphery of the rotating rod (1051). The lower end of the rotating rod (1051) is fixedly connected to the anti-blocking scraper (9), and the upper end of the rotating rod (1051) is fixedly connected to the output end of the motor (105).
2. A water film anti-blocking and cleaning dust collector according to claim 1, characterized in that: The air inlet (108) and the fan blade (4) are located at the same height, and the fan blade (4) is rotatably connected to the lifting pipe (5).
3. The water film anti-blocking and pollution-clearing dust collector according to claim 1 is characterized in that: The cavity between the first partition plate (6) and the second partition plate (7) is a water storage chamber (8); one end of the circulation pipe (101) is connected to the lower end of the dust removal tank body (1); and the other end of the circulation pipe (101) is connected to the water storage chamber (8).
4. The water film anti-blocking and pollution-cleaning dust collector according to claim 1 is characterized in that: The filter plate (2) is conical in shape, the anti-blocking scraper (9) is in close contact with the inner wall of the filter plate (2), and a gap is provided between the upper end of the anti-blocking scraper (9) and the lifting pipe (5).
5. The water film anti-blocking and pollution-clearing dust collector according to claim 1 is characterized in that: The lower end of the lifting pipe (5) is provided with a plurality of drainage openings (501) along its circumference, and the drainage openings (501) are located at the lower end of the fan blade (4). The upper end of the lifting pipe (5) is connected to a dust exhaust pipe (107), and the dust exhaust pipe (107) is fixed on the dust removal tank body (1) in an oblique downward direction.
6. The water film anti-blocking and pollution-clearing dust collector according to claim 1 is characterized in that: The first partition (6) is provided with a convex edge (601) along its circumference, and the first partition (6) is fixedly connected to the dust removal tank body (1) through the convex edge (601). A gap is formed between the outer periphery of the first partition (6) and the dust removal tank body (1). The upper end of the first partition (6) is provided with a one-way drainage valve (602) and a one-way ventilation hole (603) along its circumference. The one-way drainage valve (602) and the one-way ventilation hole (603) are staggeredly distributed. The upper end of the second partition (7) is provided with multiple one-way ventilation valves (701).
Citation Information
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