Waste recovery device for ceramsite production
By designing a waste recycling device for clay production with vibration and screening components, the problem of repeated screening of existing devices when screening clays with a certain particle size range is solved, and more efficient clay recycling and a more convenient operating process is achieved.
Patent Information
- Application Number
- CN202421834149.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-07-31
AI Technical Summary
When the existing waste recycling device for clay granules production is screened for clay granules with a certain particle size range, it requires repeated screening, resulting in a decrease in usage efficiency.
A waste recycling device for clay production including frame assembly, vibration assembly, screen assembly and discharge assembly was designed. The vibration table was vibrated by a dual-axis motor, and the design of the screening plate and discharge port was used to achieve the collection of clay within the particle size range in one screening.
The efficiency of the waste recycling device for ceram production is improved, the number of repeated screening is reduced, and the convenience and working efficiency of the device is enhanced.
Smart Images
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Abstract
Description
Technical Field
[0001] The utility model relates to the field of waste material recovery, in particular to a waste material recovery device for ceramsite production. Background Art
[0002] Clay granules are ceramic particles. Most of the appearance characteristics of ceramsite are round or elliptical spheres, with a spherical shape, a smooth and hard surface, a honeycomb-shaped interior, and the characteristics of low density, low thermal conductivity and high strength. In the refractory industry, ceramsite is mainly used as aggregate for thermal insulation refractory materials. During use, the diameter and shape of the ceramsite need to be similar to improve the overall homogeneity. In the production of ceramsite, the substandard ceramsite produced needs to be recycled by a waste recovery device to reduce costs. Most of the existing waste recovery devices for ceramsite production use a vibrating screen to screen out ceramsite of the required particle size. When the vibrating screen screens out ceramsite, most of them screen out ceramsite above a certain particle size. Repeated screening is required to determine the ceramsite within a certain range of particle sizes, resulting in a decrease in screening efficiency. Utility Model Content
[0003] In order to overcome the problem in the process of waste recycling, most of the existing waste recovery devices for expanded clay production use vibrating screens for screening during use. When screening expanded clay within a certain particle size range, it is often necessary to repeat the screening work, resulting in a decrease in the utilization efficiency of the waste recovery devices for expanded clay production.
[0004] The technical solution of the utility model is: a waste recovery device for ceramsite production, comprising an outer frame component, a vibration component, a screening component and a discharging component; the vibration component is installed at the lower end of the outer frame component; the screening component is slidably connected to the inner side of the outer frame component; the discharging component is slidably connected to the front end of the screening component.
[0005] Preferably, an outer frame component is provided to prevent leakage of internal materials during vibration; a vibration component is provided to drive the device to vibrate; a screening component is provided to screen the expanded clay; and a discharging component is provided to facilitate discharging of the expanded clay.
[0006] Preferably, the outer frame assembly includes an outer frame tube, a connecting seat, a feeding hopper, a first positioning groove, a rotating baffle, a second positioning groove, a power motor, a rotating rod, a positioning plate and a toggle plate; the connecting seats are fixedly connected to the two side ends of the outer frame tube; the feeding hopper is installed on the upper end of the outer frame tube; a first positioning groove is opened on the inner side of the outer frame tube; a rotating baffle is rotatably connected to the rotating baffle via a rotating shaft; a second positioning groove is opened on the inner side of the rotating baffle; the outer frame tube and the rotating baffle are used to protect the internal components and prevent the internal expanded clay from being exposed during vibration screening.
[0007] Preferably, a power motor is installed at the lower end of the outer frame tube; a rotating rod is rotatably connected to the rotating shaft of the power motor; a positioning plate is fixed to the rotating rod; a toggle plate is installed on the outer side of the rotating rod; the toggle plate is driven to rotate by the power motor to facilitate sweeping the expanded clay retained on the screening plate out of the device.
[0008] Preferably, the vibration assembly includes a supporting base, a fixed block, a spring clip, a vibration table, a dual-axis motor and an eccentric block; a supporting base is arranged at the lower end of the power motor; a fixed block is fixedly connected to the upper end of the supporting base; a spring clip is mounted on the fixed block; a vibration table is mounted on the upper end of the spring clip; a dual-axis motor is mounted on the lower end of the vibration table; eccentric blocks are rotatably connected to the rotating shafts of the dual-axis motors; the eccentric blocks are driven to rotate by the dual-axis motor to drive the vibration table to vibrate, and are restored to their positions by the spring clips to improve the efficiency of vibration.
[0009] Preferably, the screening assembly includes a screening plate, a connecting ring, a first slide and a third positioning groove; a screening plate is arranged on the outer side of the positioning piece; a connecting ring is fixedly connected to the outer side of the screening plate; the screening plate and the outer frame tube are rotatably connected via the connecting ring and the first positioning groove; a first slide is provided on the screening plate; a third positioning groove is provided on the inner side of the first slide; the aperture of the screening plate becomes smaller from top to bottom, and the screening plate at the bottom is arranged to be without holes, so as to facilitate the screening of expanded clay of different particle sizes through the screening plate.
[0010] Preferably, the discharging assembly includes a movable frame, a connecting plate, a second slide, a sliding rod, a rotating discharging port and a blocking plate; the movable frame is slidably connected to the inner side of the first slide; the connecting plate is fixedly connected to the outer side of the movable frame; the movable frame and the screening plate are slidably connected through the connecting plate and the third positioning groove; a second slide is provided at the front end of the movable frame; the rotating discharging port is installed on the screening plate through the movable frame, so as to block the expanded clay during vibration screening through the rotating discharging port and the blocking plate.
[0011] Preferably, a sliding rod is slidably connected to the inner side of the second slide; a rotating discharge port is fixedly connected to the sliding rod; blocking plates are fixedly connected to the two end portions of the rotating discharge port; after screening is completed, the rotating discharge port is pulled and the rotating discharge port is rotated by the sliding rod to facilitate the discharge of the screened expanded clay and waste through the rotating discharge port.
[0012] Beneficial effects of the utility model:
[0013] 1. By setting up a double-axis motor and a vibration block to drive each vibrating screen to vibrate, it is convenient to separate ceramsite of different particle sizes, and the screened ceramsite is driven by a paddle to discharge the material by rotating the discharging trough, so as to solve the problem that in the process of waste recycling, most of the existing waste recycling devices for ceramsite production use vibrating screens for screening when in use. When screening ceramsite within a certain particle size range, it is often necessary to repeat the screening work, resulting in a decrease in the use efficiency of the waste recycling device for ceramsite production, thereby improving the convenience of use of the entire waste recycling device for ceramsite production;
[0014] 2. By setting a double-axis motor to drive the eccentric block to rotate, so as to drive the vibration table to vibrate, so that smaller particles and waste can pass through the screening plates with different apertures and finally remain on the bottom non-porous screening plate. At the same time, the vertically rotating discharge port can block the ceramsite inside, so that ceramsite with a certain particle size range can be retained on each screening plate, thereby improving the convenience of use of the entire ceramsite production waste recovery device to a certain extent;
[0015] 3. By setting a movable frame and a second slide, it is convenient to pull the rotating discharge port so as to discharge the sieved expanded clay and waste through the rotating discharge port, and start the power motor to drive the toggle plate to rotate so as to sweep the expanded clay and discharge it through the rotating discharge port. At the same time, it can assist in sweeping small-size particles into the next stage screening plate, thereby improving the working efficiency of the entire expanded clay production waste recovery device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 What is shown is a three-dimensional structural schematic diagram of a waste material recovery device for ceramsite production of the utility model;
[0017] Figure 2 What is shown is a three-dimensional structural schematic diagram of the outer frame assembly of the waste recovery device for ceramsite production of the utility model;
[0018] Figure 3 What is shown is a schematic diagram of the three-dimensional structure of the vibration component of the waste recovery device for ceramsite production of the utility model;
[0019] Figure 4 What is shown is a three-dimensional structural schematic diagram of a screening assembly of a waste material recovery device for ceramsite production of the utility model;
[0020] Figure 5 What is shown is a three-dimensional structural schematic diagram of the discharge component of the waste recovery device for expanded clay production of the utility model.
[0021] Explanation of the accompanying drawings: 1. outer frame assembly; 2. vibration assembly; 3. screening assembly; 4. discharge assembly; 101. outer frame tube; 102. connecting seat; 103. feeding hopper; 104. first positioning groove; 105. rotating baffle; 106. second positioning groove; 107. power motor; 108. rotating rod; 109. positioning plate; 110. toggle plate; 201. support base; 202. fixed block; 203. spring; 204. vibration table; 205. dual-axis motor; 206. eccentric block; 301. screening plate; 302. connecting ring; 303. first slide; 304. third positioning groove; 401. movable frame; 402. connecting plate; 403. second slide; 404. slide rod; 405. rotating discharge port; 406. blocking plate. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0023] See also Figure 1 The utility model provides an embodiment: a waste recovery device for ceramsite production, comprising an outer frame component 1, a vibration component 2, a screening component 3 and a discharging component 4; the vibration component 2 is installed at the lower end of the outer frame component 1; the screening component 3 is slidably connected to the inner side of the outer frame component 1; the front end of the screening component 3 is slidably connected to the discharging component 4.
[0024] See also Figure 2-3In this embodiment, the outer frame assembly 1 includes an outer frame tube 101, a connecting seat 102, a hopper 103, a first positioning groove 104, a rotating baffle 105, a second positioning groove 106, a power motor 107, a rotating rod 108, a positioning piece 109 and a toggle plate 110; the connecting seats 102 are fixedly connected to the ends of both sides of the outer frame tube 101; the hopper 103 is installed on the upper end of the outer frame tube 101; the first positioning groove 104 is opened on the inner side of the outer frame tube 101; the rotating baffle 105 is rotatably connected to the rotating baffle 105 through a rotating shaft; the second positioning groove 106 is opened on the inner side of the rotating baffle 105; the power motor 107 is installed at the lower end of the outer frame tube 101; the rotating rod 108 is rotatably connected to the rotating shaft of the power motor 107; the positioning piece 109 is fixed on the rotating rod 108; the toggle plate 110 is installed on the outer side of the rotating rod 108; the vibration assembly 2 includes a support base 201, a fixed Block 202, spring piece 203, vibration table 204, double-axis motor 205 and eccentric block 206; a support base 201 is arranged at the lower end of the power motor 107; a fixed block 202 is fixedly connected to the upper end of the support base 201; a spring piece 203 is installed on the fixed block 202; a vibration table 204 is installed on the upper end of the spring piece 203; a double-axis motor 205 is installed at the lower end of the vibration table 204; an eccentric block 206 is rotatably connected to the rotating shaft of the double-axis motor 205; the internal components are protected by the outer frame tube 101 and the rotating baffle 105, and the internal ceramsite is prevented from being exposed during vibration screening; the toggle plate 110 is driven to rotate by the power motor 107 so as to sweep the ceramsite retained on the screening plate 301 out of the device; the eccentric block 206 is driven to rotate by the double-axis motor 205 so as to drive the vibration table 204 to vibrate, and the shrapnel 203 is used to return to its position so as to improve the efficiency of vibration.
[0025] See also Figure 4-5, in this embodiment, the screening component 3 includes a screening plate 301, a connecting ring 302, a first slide 303 and a third positioning groove 304; a screening plate 301 is arranged on the outer side of the positioning piece 109; a connecting ring 302 is fixedly connected to the outer side of the screening plate 301; the screening plate 301 and the outer frame tube 101 are rotatably connected through the connecting ring 302 and the first positioning groove 104; a first slide 303 is provided on the screening plate 301; a third positioning groove 304 is provided on the inner side of the first slide 303; a discharging component 4 includes a moving frame 401, a connecting piece 402, a second slide 403, a sliding rod 404, a rotating discharging port 405 and a blocking piece 406; a moving frame 401 is slidably connected to the inner side of the first slide 303; a connecting piece 402 is fixedly connected to the outer side of the moving frame 401; the moving frame 401 and the screening plate 301 are connected through the connecting piece 402 and The third positioning groove 304 is set to be a sliding connection; a second slideway 403 is provided at the front end of the movable frame 401; a sliding rod 404 is slidably connected to the inner side of the second slideway 403; a rotating discharge port 405 is fixedly connected to the sliding rod 404; blocking plates 406 are fixedly connected to the two side ends of the rotating discharge port 405; the aperture of the screening plate 301 becomes smaller and smaller from top to bottom, and the screening plate 301 at the bottom is set to be hole-free, so that the expanded clay of different particle sizes can be screened out through the screening plate 301; the rotating discharge port 405 is installed on the screening plate 301 through the movable frame 401, so that the expanded clay during vibration screening can be blocked by the rotating discharge port 405 and the blocking plate 406; after the screening is completed, the rotating discharge port 405 is pulled, and the rotating discharge port 405 is rotated by the sliding rod 404, so that the expanded clay and waste under the screening can be discharged through the rotating discharge port 405.
[0026] During installation, first, the screening plate 301 is installed through the first positioning groove 104 and the positioning piece 109, and the screening plate 301 is rotated to adjust the first slideway 303 toward the front end, then, the rotating baffle 105 is rotated to close the device, and finally, the moving frame 401 and the rotating discharge port 405 are installed through the first slideway 303;
[0027] During screening, produced ceramsite and waste are added through the hopper 103, and the dual-axis motor 205 is started to drive the eccentric block 206 to rotate, so as to drive the vibration table 204 to vibrate, so that smaller particles and waste pass through the screening plates 301 with different apertures, and finally remain on the bottom non-porous screening plate 301. During screening, the discharge port 405 is rotated vertically to block the ceramsite inside;
[0028] When discharging, after ceramsite of different particle sizes are screened out by the screening plate 301, the rotating discharge port 405 is pulled, and the rotating discharge port 405 is rotated by the sliding rod 404, so as to discharge the screened ceramsite and waste through the rotating discharge port 405, and the power motor 107 is started to drive the toggle plate 110 to rotate, so as to sweep the ceramsite and discharge it through the rotating discharge port 405, and can assist in sweeping the small-size particles into the next stage screening plate 301.
[0029] Through the above steps, the outer frame tube 101 and the rotating baffle 105 are provided to prevent the internal material from leaking out during vibration; the spring piece 203 and the dual-axis motor 205 are provided to drive the device to vibrate; the screening plate 301 is provided to screen the expanded clay; the movable frame 401 and the rotating discharge port 405 are provided to facilitate the discharge of the expanded clay, so as to solve the problem in the process of waste recycling that most of the existing waste recovery devices for expanded clay production use vibrating screens for screening when in use. When screening expanded clay within a certain particle size range, it is often necessary to repeat the screening work, resulting in a decrease in the use efficiency of the waste recovery device for expanded clay production, thereby improving the use convenience of the entire waste recovery device for expanded clay production.
[0030] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A waste material recovery device for ceramsite production, comprising an outer frame assembly (1); characterized in that: It also includes a vibration component (2), a screening component (3) and a discharging component (4); the vibration component (2) is installed at the lower end of the outer frame component (1); the screening component (3) is slidably connected to the inner side of the outer frame component (1); The front end of the screening component (3) is slidably connected to a discharging component (4).
2. A ceramsite production waste recovery device according to claim 1, characterized in that: The outer frame assembly (1) comprises an outer frame tube (101), a connecting seat (102), a feeding hopper (103), a first positioning groove (104), a rotating baffle (105), a second positioning groove (106), a power motor (107), a rotating rod (108), a positioning sheet (109) and a toggle plate (110); the connecting seat (102) is fixedly connected to both ends of the outer frame tube (101); the feeding hopper (103) is installed on the upper end of the outer frame tube (101); the first positioning groove (104) is provided on the inner side of the outer frame tube (101); the rotating baffle (105) is rotatably connected to the rotating baffle (105) via a rotating shaft; and the second positioning groove (106) is provided on the inner side of the rotating baffle (105).
3. A ceramsite production waste recovery device according to claim 2, characterized in that: A power motor (107) is installed at the lower end of the outer frame tube (101); a rotating rod (108) is rotatably connected to the rotating shaft of the power motor (107); a positioning piece (109) is fixedly connected to the rotating rod (108); and a toggle plate (110) is installed outside the rotating rod (108).
4. A waste recovery device for ceramsite production according to claim 3, characterized in that: The vibration assembly (2) comprises a support base (201), a fixed block (202), a spring piece (203), a vibration table (204), a double-axis motor (205) and an eccentric block (206); the support base (201) is arranged at the lower end of the power motor (107); the fixed block (202) is fixedly connected to the upper end of the support base (201); the spring piece (203) is mounted on the fixed block (202); the vibration table (204) is mounted on the upper end of the spring piece (203); the double-axis motor (205) is mounted at the lower end of the vibration table (204); and the eccentric block (206) is rotatably connected to the rotating shaft of the double-axis motor (205).
5. A ceramsite production waste recovery device according to claim 3, characterized in that: The screening assembly (3) comprises a screening plate (301), a connecting ring (302), a first slideway (303) and a third positioning groove (304); the screening plate (301) is arranged on the outside of the positioning plate (109); the connecting ring (302) is fixedly connected to the outside of the screening plate (301); the screening plate (301) and the outer frame tube (101) are arranged to be rotatably connected via the connecting ring (302) and the first positioning groove (104); the screening plate (301) is provided with a first slideway (303); A third positioning groove (304) is formed inside the first slideway (303).
6. A waste recovery device for ceramsite production according to claim 5, characterized in that: The discharging assembly (4) comprises a movable frame (401), a connecting piece (402), a second slideway (403), a sliding rod (404), a rotating discharging port (405) and a blocking piece (406); the movable frame (401) is slidably connected to the inner side of the first slideway (303); the connecting piece (402) is fixedly connected to the outer side of the movable frame (401); the movable frame (401) and the screening plate (301) are slidably connected via the connecting piece (402) and the third positioning groove (304); A second slideway (403) is provided at the front end of the movable frame (401).
7. A ceramsite production waste recovery device according to claim 6, characterized in that: A sliding rod (404) is slidably connected to the inner side of the second slideway (403); a rotating discharge port (405) is fixedly connected to the sliding rod (404); and blocking plates (406) are fixedly connected to both side ends of the rotating discharge port (405).