Visual inspection device for special material printed matter

By designing a special material printed materials visual inspection device containing an automatic picking structure, the problem of manual picking of defective products in the prior art is solved, and the problem of manual picking of defective products is easily missed, and the detection efficiency and product quality are improved.

CN222535588UActive Publication Date: 2025-02-28QINGDAO REAL PACKAGING PROD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421248027.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-28
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

After detecting special material printed materials, the existing printing visual inspection device needs to manually pick defective products. It has a long working time and high intensity, which is prone to missed picking, affecting product quality.

Method used

A visual inspection device for printing special materials is designed, including a base, an automatic picking structure and a detection structure. The automatic picking structure drives the moving seat to slide through the hydraulic telescopic column and separates the transmission belt to realize the function of automatically separating defective products.

Benefits of technology

Through the automatic picking structure, defective products can be automatically separated after detection, which improves detection efficiency and accuracy, reduces manual operation errors and missed picking situations, and improves the overall product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222535588U_ABST
    Figure CN222535588U_ABST
Patent Text Reader

Abstract

The utility model discloses a special material printed matter visual inspection device which comprises a base, an automatic picking structure and an inspection structure, the automatic picking structure is arranged on the base, and the inspection structure is arranged on the base. The automatic picking structure comprises a supporting rail, a supporting column, a first fixing frame, a first rotating shaft, a first rotating roller, a first transmission belt, a first fixing base, a first motor, a hydraulic telescopic column, a fixing block, a second fixing frame, a moving base, a second rotating shaft, a second rotating roller, a second transmission belt, a second fixing base and a second motor, and the supporting rail is fixedly arranged on the base. The utility model belongs to the technical field of presswork equipment, and particularly relates to a visual inspection device for special material presswork, which effectively solves the problems of long working time, high strength, high efficiency and the like caused by the fact that detected defective products need to be manually picked out after the presswork visual inspection device on the current market detects the special material presswork. And the whole product quality is affected due to the fact that mistaken picking and missing picking are easy to occur.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of printed matter equipment, in particular to a visual detection device for printed matter made of special materials. Background Art

[0002] The modern printing industry has increasingly stringent requirements on the quality of special material prints. However, print defects often occur during the production process of prints, so print defect detection is a very critical issue in the production process of prints. After the existing print visual inspection device detects special material prints, it is necessary to manually pick out the defective products detected. The working time is long and the intensity is high, and it is easy to make mistakes and misses, which affects the overall product quality. Utility Model Content

[0003] In view of the above situation, in order to overcome the defects of the prior art, the special material printed product visual inspection device proposed in the utility model effectively solves the problem that the printed product visual inspection device on the current market needs to manually pick out the detected defective products after inspecting the special material printed products, which takes a long time and requires high intensity, and is prone to wrong picking or missed picking, thus affecting the overall product quality.

[0004] The technical solution adopted by the utility model is as follows: The visual inspection device for special material printed products proposed by the utility model includes a base, an automatic picking structure and a detection structure, the automatic picking structure is arranged on the base, the detection structure is arranged on the base, the automatic picking structure includes a support rail, a support column, a fixed frame, a rotating shaft, a rotating roller, a transmission belt, a fixed seat, a motor, a hydraulic telescopic column, a fixed block, a fixed frame, a movable seat, a rotating shaft, a rotating roller, a transmission belt, a fixed seat and a motor, the support rail is fixedly arranged on the base, the support column is fixedly arranged on the base, the fixed frame is fixedly arranged on the support column, the rotating shaft runs through the fixed frame and is rotatably arranged, and the rotating roller is The transmission belt is wrapped and rotatably arranged on a rotating roller one, the fixed seat one is fixedly arranged on a fixed frame one, the motor one is fixedly arranged on the fixed seat one and drives the rotating shaft one at one end, the hydraulic telescopic column is fixedly arranged on the support column, the fixed block is fixedly arranged on the hydraulic telescopic column, the fixed frame two is fixedly arranged on the fixed block, the movable seat is fixedly arranged on the fixed frame two and slidably arranged on the support rail, the rotating shaft two passes through the fixed frame two and is rotatably arranged, the rotating roller two is wrapped and arranged on the rotating shaft two, the transmission belt two is half wrapped and rotatably arranged on the rotating roller two, the fixed seat two is fixedly arranged on the movable seat, and the motor two is fixedly arranged on the fixed seat two and drives the rotating shaft two at one end.

[0005] Preferably, the detection structure includes a light-shielding box, a detection controller and a visual scanner, the light-shielding box is fixed on a base, the detection controller is fixed on the light-shielding box, and the visual scanner is fixed inside the light-shielding box and is electrically connected to the detection controller.

[0006] In order to better achieve the effect of automatically separating defective products, the hydraulic telescopic column is arranged between the support column and the fixed block.

[0007] In order to achieve the purpose of sliding faster, the movable seat is arranged in parallel with the support rail, the rotating roller 2 is arranged in parallel with the rotating roller 1, and the transmission belt 1 is arranged in parallel with the visual scanner.

[0008] Furthermore, the first rotating shaft is cylindrical, and the second rotating roller is cylindrical.

[0009] In order to achieve the effect of automatic separation, the rotating shaft 1 is provided with two groups, the rotating roller 1 is provided with two groups, the rotating roller 2 is provided with two groups, and the transmission belt 2 is provided with two groups.

[0010] The beneficial effects achieved by the utility model using the above structure are as follows: the special material printed product visual inspection device proposed in this scheme, after detecting defective products, controls the hydraulic telescopic column to push the movable seat on the fixed frame 2 to slide forward on the support rail. At this time, the transmission belt 2 is separated from the transmission belt 1. At this time, the defective printed products transported on the transmission belt 1 slide off the transmission belt 1, thereby separating the defective printed products and improving efficiency and accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the overall structure of the visual inspection device for special material printed products proposed by the utility model;

[0012] Figure 2 This is a schematic structural diagram of another viewing angle of the visual inspection device for special material printed products proposed by the utility model;

[0013] Figure 3 The utility model is a schematic diagram of the cross-sectional structure of the visual inspection device for special material printed products proposed by the utility model.

[0014] Among them, 1. base, 2. automatic picking structure, 3. detection structure, 4. support rail, 5. support column, 6. fixed frame one, 7. rotating shaft one, 8. rotating roller one, 9. transmission belt one, 10. fixed seat one, 11. motor one, 12. hydraulic telescopic column, 13. fixed block, 14. fixed frame two, 15. moving seat, 16. rotating shaft two, 17. rotating roller two, 18. transmission belt two, 19. fixed seat two, 20. motor two, 21. light-shielding box, 22. detection controller, 23. visual scanner.

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0017] like Figure 1 , Figure 2 and Figure 3 As shown, the visual inspection device for special material printed products proposed by the utility model includes a base 1, an automatic picking structure 2 and a detection structure 3. The automatic picking structure 2 is arranged on the base 1, and the detection structure 3 is arranged on the base 1. The automatic picking structure 2 includes a support rail 4, a support column 5, a fixed frame 6, a rotating shaft 7, a rotating roller 8, a transmission belt 9, a fixed seat 10, a motor 11, a hydraulic telescopic column 12, a fixed block 13, a fixed frame 14, a moving seat 15, a rotating shaft 16, a rotating roller 17, a transmission belt 18, a fixed seat 19 and a motor 20. The support rail 4 is fixedly arranged on the base 1, the support column 5 is fixedly arranged on the base 1, the fixed frame 6 is fixedly arranged on the support column 5, the rotating shaft 7 penetrates the fixed frame 6 and is rotatably arranged, and the rotating roller 8 is wrapped and arranged on On the rotating shaft 7, the transmission belt 9 is half-wrapped and rotatably arranged on the rotating roller 8, the fixed seat 10 is fixedly arranged on the fixed frame 6, the motor 11 is fixedly arranged on the fixed seat 10 and drives the rotating shaft 7 at one end, the hydraulic telescopic column 12 is fixedly arranged on the support column 5, the fixed block 13 is fixedly arranged on the hydraulic telescopic column 12, the fixed frame 14 is fixedly arranged on the fixed block 13, the movable seat 15 is fixedly arranged on the fixed frame 14 and slidably arranged on the support rail 4, the rotating shaft 2 16 penetrates the fixed frame 2 14 and is rotatably arranged, the rotating roller 2 17 is wrapped on the rotating shaft 2 16, the transmission belt 2 18 is half-wrapped and rotatably arranged on the rotating roller 2 17, the fixed seat 2 19 is fixedly arranged on the movable seat 15, and the motor 20 is fixedly arranged on the fixed seat 2 19 and drives the rotating shaft 2 16 at one end.

[0018] like Figure 1 and Figure 3 As shown, the detection structure 3 includes a light-shielding box 21, a detection controller 22 and a visual scanner 23. The light-shielding box 21 is fixed on the base 1, the detection controller 22 is fixed on the light-shielding box 21, and the visual scanner 23 is fixed inside the light-shielding box 21 and is electrically connected to the detection controller 22.

[0019] like Figure 1 As shown, the hydraulic telescopic column 12 is arranged between the support column 5 and the fixed block 13 .

[0020] like Figure 1 , Figure 2 and Figure 3 As shown, the movable seat 15 is arranged in parallel with the support rail 4, the rotating roller 2 17 is arranged in parallel with the rotating roller 1 8, and the transmission belt 1 9 is arranged in parallel with the visual scanner 23.

[0021] like Figure 1 As shown, the rotating shaft 1 7 is arranged in a cylindrical shape, and the rotating roller 2 17 is arranged in a cylindrical shape.

[0022] like Figure 1 and Figure 2 As shown, there are two groups of rotating shafts 1 7, two groups of rotating rollers 1 8, two groups of rotating rollers 2 17, and two groups of transmission belts 2 18.

[0023] When using the device, the user first places the special material printed product on the transmission belt 9, starts the motor 11 to drive the rotating shaft 7 to rotate, so that the rotating shaft 7 drives the rotating roller 8 to rotate, and the rotating roller 8 drives the transmission belt 9 to rotate to transmit the special material printed product through the inside of the light-shielding box 21. At this time, the visual scanner 23 performs a visual scanning and detection on the special material printed product. When defective products appear, the signal is transmitted to the hydraulic telescopic column 12 through the detection controller 22, thereby controlling the hydraulic telescopic column 12 to push the fixed frame 2 14 on the fixed block 13. At this time, the moving seat 15 on the fixed frame 14 is on the support rail 4. Slide forward, thereby separating the transmission belt 2 18 on the fixed frame 2 14 from the transmission belt 1 9. At this time, the defective products slide and fall from the front end of the transmission belt 1 9, and then control the hydraulic telescopic column 12 to drive the fixed frame 2 14 on the fixed block 13 to return to its original position. At this time, the transmission belt 1 9 and the transmission belt 2 18 are spliced. At this time, the special material printed product is transmitted to the transmission belt 2 18 through the transmission belt 1 9. At this time, the motor 20 drives the rotating roller 2 17 on the rotating shaft 2 16 to rotate, so that the rotating roller 2 17 drives the transmission of the special material printed product on the transmission belt 2 18, thereby transporting the special material printed product out for collection. The above is the use process of the entire special material printed product visual inspection device.

[0024] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

[0026] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. Visual inspection device for special material printed products, characterized by: It includes a base, an automatic picking structure and a detection structure, the automatic picking structure is arranged on the base, the detection structure is arranged on the base, the automatic picking structure includes a support rail, a support column, a fixed frame, a rotating shaft, a rotating roller, a transmission belt, a fixed seat, a motor, a hydraulic telescopic column, a fixed block, a fixed frame, a movable seat, a rotating shaft, a rotating roller, a transmission belt, a fixed seat and a motor, the support rail is fixedly arranged on the base, the support column is fixedly arranged on the base, the fixed frame is fixedly arranged on the support column, the rotating shaft runs through the fixed frame and is rotatably arranged, the rotating roller is wrapped around the rotating shaft, and half of the transmission belt wraps the rotating roller. The movable seat is arranged on a rotating roller one, the fixed seat one is fixedly arranged on a fixed frame one, the motor one is fixedly arranged on the fixed seat one and drives a rotating shaft one at one end, the hydraulic telescopic column is fixedly arranged on the support column, the fixed block is fixedly arranged on the hydraulic telescopic column, the fixed frame two is fixedly arranged on the fixed block, the movable seat is fixedly arranged on the fixed frame two and slidably arranged on the support rail, the rotating shaft two passes through the fixed frame two and is rotatably arranged, the rotating roller two is wrapped on the rotating shaft two, the transmission belt two is half wrapped and rotatably arranged on the rotating roller two, the fixed seat two is fixedly arranged on the movable seat, the motor two is fixedly arranged on the fixed seat two and drives a rotating shaft two at one end.

2. The visual inspection device for printed matter of special materials according to claim 1, characterized in that: The detection structure includes a light-shielding box, a detection controller and a visual scanner. The light-shielding box is fixed on a base, the detection controller is fixed on the light-shielding box, and the visual scanner is fixed inside the light-shielding box and is electrically connected to the detection controller.

3. The visual inspection device for special material printed matter according to claim 2, characterized in that: The hydraulic telescopic column is arranged between the supporting column and the fixing block.

4. The visual inspection device for special material printed matter according to claim 3 is characterized in that: The movable seat is arranged in parallel with the supporting rail, the second rotating roller is arranged in parallel with the first rotating roller, and the first transmission belt is arranged in parallel with the visual scanner.

5. The visual inspection device for special material printed matter according to claim 4 is characterized in that: The first rotating shaft is cylindrical, and the second rotating roller is cylindrical.

6. The visual inspection device for printed matter of special materials according to claim 5, characterized in that: The rotating shaft 1 is provided with two groups, the rotating roller 1 is provided with two groups, the rotating roller 2 is provided with two groups, and the transmission belt 2 is provided with two groups.