Punching jig capable of automatically brushing burrs
By designing a punching fixture with automatic brushing and bristle brushing, the combined structure of upper ply plate and brush ply plate is used to solve the problem of wire (chips) during the stamping process, efficient wire cleaning is achieved, and production efficiency is improved and labor costs are saved.
Patent Information
- Application Number
- CN202421004323.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-08
AI Technical Summary
During the stamping process, the punch is easily affected by negative pressure on the lower die when it returns, resulting in the wire (chips) being brought out, which is difficult to avoid, seriously affecting production efficiency.
A punching fixture with automatic brushing and edges is designed, using a structure that combines the upper ply plate with the brush ply plate. Through the cooperation of the cylinder and the guide rail, the upper ply plate slides along the guide rail and cleans the wire on the punching surface.
It effectively avoids residual iron wire (chips) at the product orifice, improves production efficiency, saves labor costs, and has a compact structure and does not occupy additional space.
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of metal stamping jigs, in particular to a punching jig with automatic flashing. Background Art
[0002] In precision and high-precision stamping products, there are holes of various shapes and sizes. In our usual process of stamping large and small holes, the upper die punch contacts the lower mold cavity and moves downward to separate the waste from the substrate to form a hole on the substrate. The punch is easily affected by the negative pressure of the lower die during the return stroke. When the punch leaves the upper surface of the product, iron wire (chips) are often brought out and it is difficult to avoid. Sometimes, due to customer requirements, the iron wire (chips) need to be removed manually, which seriously affects production efficiency. Utility Model Content
[0003] The utility model aims to solve the problem that the existing upper die punch contacts with the lower die cavity to form holes on the substrate after the waste is separated from the substrate, and the punch is easily affected by the negative pressure of the lower die during the return stroke. When the punch is separated from the upper surface of the product, iron wire (chips) is often brought out and it is difficult to avoid, which seriously affects the production efficiency. A punching fixture with automatic flashing is proposed.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solution: a punching jig with automatic brushing, comprising:
[0005] An upper clamping plate, wherein a brush clamping plate is provided at the bottom of the upper clamping plate, and a brush is connected to the brush clamping plate;
[0006] A lower clamping plate, on which are disposed a plurality of product shape pipe positions, a cylinder, a plurality of handles, a guide rail fixing plate and a plurality of sensor fixing blocks, the sensor is connected to the sensor fixing block, the guide rail is connected to the guide rail fixing plate, the sensor fixing block is connected to the guide rail fixing plate, a pressure rod is disposed on the cylinder, the upper clamping plate slides on the guide rail, the upper clamping plate, the lower clamping plate and the product shape pipe position enclosure form a positioning cavity, and the product is placed in the positioning cavity.
[0007] As a further description of the above technical solution:
[0008] The cylinder is a rotary cylinder.
[0009] As a further description of the above technical solution:
[0010] The pressure rod comprises a connecting rod and an abutting rod, and the abutting rod is connected to the connecting rod.
[0011] As a further description of the above technical solution:
[0012] The connecting rod and the abutting rod are arranged vertically.
[0013] As a further description of the above technical solution:
[0014] There are two handles, which are arranged diagonally on the lower clamping plate.
[0015] As a further description of the above technical solution:
[0016] There are two sensor fixing blocks, and the two sensor fixing blocks are located on both sides of the guide rail.
[0017] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0018] In the utility model, the upper working part of the fixture is divided into a fixed part and a movable part; the upper clamping plate and the brush clamping plate are locked together to form the upper working fixed part, the brush is locked in the brush clamping plate, and the lower clamping plate, the cylinder, the guide rail fixing plate, the handle, the sensor fixing block, the sensor, the guide rail, the product shape pipe position, and the lower working part are formed; the cylinder is locked inside the lower clamping plate, the guide rail is locked inside the guide rail fixing plate, the guide rail and the guide rail fixing block assembly are locked inside the lower clamping plate, the handle is locked inside the lower clamping plate, and the sensor is fastened to the sensor. The sensor and the sensor fixing block assembly are locked on the guide rail fixing plate, the product shape tube position is locked in the lower clamping plate, the operator takes the product with his left and right hands and puts it into the positioning cavity composed of the product shape tube position and the upper and lower side groove edges, the cylinder clamps the rotation and downward pressure of the pressure rod, and the upper clamping plate brush assembly slides left and right along the guide rail to clean the iron wire on its surface to avoid residual iron wire (chips) at the product hole. The utility model has a compact structure, does not occupy extra space, is easy to use, and effectively saves labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 The figure is a top view of a punching jig with automatic flashing in a non-working state.
[0021] Figure 2 The product structure diagram of a punching fixture with automatic brushing is shown in the figure.
[0022] Figure 3 The present invention is a front view of a punching jig with automatic flashing in a non-working state.
[0023] Figure 4The right side view of an automatic punching jig in a non-working state.
[0024] Figure 5 The figure is a top view of the working state of a punching jig with automatic brushing.
[0025] Figure 6 The present invention is a front view of a punching jig with automatic flashing in working state.
[0026] Figure 7 This is a right view of the working state of a punching fixture with automatic brushing.
[0027] Figure 8 The figure is a top view of a punching jig with automatic flashing at the end of its working state.
[0028] Fig. 9 The present invention is a front view of a punching jig with automatic flashing at the end of its working state.
[0029] Fig.10 The right side view of a punching jig with automatic flashing is shown at the end of its working state.
[0030] Legend:
[0031] 1. Upper clamping plate; 2. Brush clamping plate; 3. Lower clamping plate; 4. Brush; 5. Cylinder; 6. Product; 7. Guide rail fixing plate; 8. Handle; 9. Sensor fixing block; 10. Sensor; 11. Guide rail; 12. Product shape pipe position; 13- Pressure rod. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0034] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0036] In the description of the embodiments of the present utility model, it should be noted that the terms "upper", "inner", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are directions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present utility model.
[0037] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0038] See also Figure 1-10 The utility model provides a technical solution: a punching jig with automatic brushing, comprising:
[0039] An upper clamping plate 1, a brush clamping plate 2 is arranged at the bottom of the upper clamping plate 1, and a brush 4 is connected to the brush clamping plate 2:
[0040] The lower clamping plate 3 is provided with a plurality of product shape pipe positions 12, a cylinder 5, a plurality of handles 8, a guide rail fixing plate 7 and a plurality of sensor fixing blocks 9, the sensor 10 is connected to the sensor fixing block 9, the guide rail is connected to the guide rail fixing plate 7, the sensor 10 fixing block 9 is connected to the guide rail fixing plate 7, the cylinder 5 is provided with a pressure rod 13, the upper clamping plate 1 slides on the guide rail, the upper clamping plate 1, the lower clamping plate 3 and the product shape pipe position 12 are surrounded to form a positioning cavity, and the product 6 is placed in the positioning cavity.
[0041] The cylinder 5 is a rotary cylinder.
[0042] The pressure rod 13 includes a connecting rod and an abutting rod, and the abutting rod is connected to the connecting rod.
[0043] The connecting rod and the abutting rod are arranged vertically.
[0044] There are two handles 8 , which are arranged diagonally on the lower clamping plate 3 .
[0045] There are two sensor fixing blocks 9 , and the two sensor fixing blocks 9 are located on both sides of the guide rail.
[0046] Working principle: During the automatic brushing process, when the fixture is in the starting state, the cylinder 5 clamping rod is in a parallel state with the upper clamping plate 1 assembly (i.e., open state). The operator takes 1 PCS of products with each hand and puts them into the positioning cavity composed of the product shape tube position 12 and the upper and lower groove edges. There are 2 PCS of products on each side, a total of 4 PCS of products. Press the control button of the electric control box, and the cylinder 5 clamping rod rotates 90 degrees (i.e., closed state) to press the product downward, and then the upper clamping plate 1 assembly slides to the left along the guide rail to brush the leftmost end a , b, c, d, a total of 10PCS of residual flashing at the orifice. When the sensor on the left senses the left surface of the upper clamping plate, the relay of the electric control box controls the clamping plate 1 assembly to slide to the right along the guide rail to brush the residual flashing of a, b, c, d, a total of 10PCS of orifice. When the sensor on the right senses the right surface of the upper clamping plate, the work is finished. The cylinder 5 clamps the pressure rod and rotates 90 degrees upward (that is, the state is open) to release the product. The operator takes out 1PCS of products with his left and right hands, and 2PCS on the upper and lower sides, a total of 4PCS of products. Complete the entire flashing process to avoid residual iron wire (shavings) at the product orifice. This structure is compact, does not occupy additional space, is easy to use, and effectively saves labor costs.
[0047] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A punching jig with automatic brushing, characterized in that: include: An upper clamping plate, wherein a brush clamping plate is provided at the bottom of the upper clamping plate, and a brush is connected to the brush clamping plate; A lower clamping plate, on which are disposed a plurality of product shape pipe positions, a cylinder, a plurality of handles, a guide rail fixing plate and a plurality of sensor fixing blocks, the sensor is connected to the sensor fixing block, the guide rail is connected to the guide rail fixing plate, the sensor fixing block is connected to the guide rail fixing plate, a pressure rod is disposed on the cylinder, the upper clamping plate slides on the guide rail, the upper clamping plate, the lower clamping plate and the product shape pipe position enclosure form a positioning cavity, and the product is placed in the positioning cavity.
2. The punching jig with automatic brushing according to claim 1 is characterized in that: The cylinder is a rotary cylinder.
3. The punching jig with automatic brushing according to claim 2 is characterized in that: The pressure rod comprises a connecting rod and an abutting rod, and the abutting rod is connected to the connecting rod.
4. The punching jig with automatic brushing as claimed in claim 3 is characterized in that: The connecting rod and the abutting rod are arranged vertically.
5. The punching jig with automatic brushing as claimed in claim 4 is characterized in that: There are two handles, which are arranged diagonally on the lower clamping plate.
6. The punching jig with automatic brushing according to claim 1 is characterized in that , There are two sensor fixing blocks, and the two sensor fixing blocks are located on both sides of the guide rail.