Emulsion oil removing mechanism of hot mill
By designing an emulsion oil-cleaning mechanism for oil blowing and oil-cleaning parts in a hot rolling mill, the gas is used to move the oil and quickly extract it, the problems of poor skimming effect and hydraulic oil leakage in the prior art are solved, and efficient cleaning of emulsion and the improvement of the quality of hot rolled products are achieved.
Patent Information
- Application Number
- CN202420391208.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-02-28
AI Technical Summary
During the online oil skimming process of existing hot rolling mill emulsion skimmers, due to the fast flow rate of the emulsion, the slippery oil cannot be completely removed, and the hydraulic oil cannot be cleaned quickly when the hydraulic oil leaks, affecting the emulsion index and the surface quality of the aluminum hot rolled coil.
A hot rolling mill emulsion oil cleaning mechanism is designed, including oil blowing parts and oil cleaning parts. The oil blowing member blows the gas into the emulsion through the blowing pipe and the air pump. The oil slimming is moved to the liquid level spoon under the action of the gas, and the oil cleaning member quickly pulls out the oil slimming through the oil pump and the pump.
The oil-slide on the surface of the emulsion is quickly cleaned, ensuring the cleanliness of the emulsion, improving the quality of hot-rolled products, and quickly cleaning when hydraulic oil leaks, avoiding affecting the emulsion index.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum foil manufacturing, in particular to an emulsion oil cleaning mechanism for a hot rolling mill. Background Art
[0002] Electronic aluminum foil is the raw material of aluminum electrolytic capacitors. It uses high-purity aluminum with an aluminum purity of ≥99.99% as the raw material. It is remelted in a smelting and static holding furnace, and a certain amount of trace elements are added. It is then cast into a plate ingot with a length, width and thickness of approximately 6500mm*1060mm*365~520mm. The plate ingot is then processed into electronic aluminum foil through processes such as milling, heat treatment, hot rolling, cold rolling, foil rolling, and finished product annealing. The aluminum foil is then corroded and chemically formed, and then stripped into anodes in aluminum electrolytic capacitors.
[0003] The cleanliness of the hot-rolled emulsion of electronic aluminum foil is crucial to the quality of hot-rolled products. How to skim off the floating oil on the surface of the emulsion is the main task of emulsion management in each hot-rolling mill. At present, there are various types of emulsion skimmers used in hot rolling, including belt skimmers, disc skimmers, tube skimmers, brush skimmers, etc. Most of the skimming methods are online skimming, and online skimming has poor skimming effect due to the fast flow rate of the emulsion. The floating oil cannot be skimmed cleanly, and the ash content index of the emulsion remains high. In addition, when a large amount of hydraulic oil leaks into the emulsion system of the hot rolling mill, this type of skimmer cannot quickly and timely skim off the hydraulic oil, which will seriously affect the emulsion index and have a great impact on the surface quality of the aluminum hot-rolled coil. Therefore, how to quickly clean the floating oil on the surface of the emulsion is an urgent problem to be solved. Summary of the invention
[0004] The utility model aims to solve at least one of the above-mentioned technical problems and provides an emulsion oil cleaning mechanism for a hot rolling mill, which can quickly clean the floating oil on the surface of the emulsion.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is:
[0006] A hot rolling mill emulsion oil cleaning mechanism includes an oil blowing part and an oil cleaning part. The oil blowing part includes an air blowing pipe and an air pump. The air blowing pipe is connected to the air pump and extends into the emulsion. The oil cleaning part includes a liquid level spoon, an oil extraction pipe and an extraction pump. The liquid level spoon is placed on the surface of the emulsion and the liquid level spoon can adjust its height according to the rise and fall of floating oil on the surface of the emulsion. The liquid level spoon is provided with an oil extraction port. One end of the oil extraction pipe is connected to the oil extraction port. The extraction pump is connected to the oil extraction pipe.
[0007] Furthermore, the oil cleaning part also includes a mounting rod, a mounting block, a height adjustment rod and a height adjustment bolt. The mounting rod can be detachably mounted at the opening of the emulsion oil tank. The mounting block is installed on the mounting rod. The height adjustment rod movably penetrates the mounting block and extends into the opening of the emulsion oil tank. The height adjustment bolt is detachably screwed into the mounting block and can be against the height adjustment rod; one end of the liquid level spoon is connected to an end of the height adjustment rod away from the mounting block.
[0008] Furthermore, a limiting flange is extended from the height-adjusting rod in directions away from each other at one end of the height-adjusting rod away from the liquid level spoon.
[0009] Furthermore, the number of the oil blowing parts is several, and the several oil blowing parts are arranged at intervals at several corners of the emulsion tank opening; the number of the oil cleaning part is one, and one oil cleaning part is arranged at one corner of the emulsion tank opening.
[0010] Furthermore, the oil blowing member further comprises a cross-frame rod, the cross-frame rod is connected to one end of the air blowing pipe which is away from the emulsion, and the cross-frame rod can be detachably mounted at the opening of the emulsion oil tank.
[0011] Furthermore, the air blowing pipe includes an air pump connecting pipe and a liquid inlet pipe, the air pump connecting pipe is connected to the cross frame rod and the air pump connecting pipe is connected to the air pump, the liquid inlet pipe is connected to the air pump connecting pipe and the liquid inlet pipe extends into the emulsion.
[0012] Due to the adoption of the above technical solution, the utility model has the following beneficial effects:
[0013] When using the above-mentioned hot rolling mill emulsion oil cleaning mechanism, the oil cleaning part is arranged at one corner of the emulsion tank opening, and the height of the liquid level spoon is adjusted to the height at which the bottom surface of the liquid level spoon contacts the liquid surface of the emulsion; a plurality of oil blowing parts are arranged at other corners of the emulsion tank opening and the air blowing pipe is extended below the liquid surface of the emulsion, the air pump blows air toward the air blowing pipe, and the floating oil on the surface of the emulsion moves continuously under the action of the gas and moves toward the direction of the liquid level spoon under the action of the air blowing of the plurality of air blowing pipes, and the extraction pump is started, and the floating oil is promptly and quickly extracted from the surface of the emulsion through the oil extraction pipe. It can be seen that the utility model can quickly clean the floating oil on the surface of the emulsion. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the emulsion oil cleaning mechanism of a hot rolling mill in a preferred embodiment of the utility model.
[0015] In the accompanying drawings, 1- oil blowing part, 11- air blowing pipe, 111- air pump connecting pipe, 112- liquid inlet pipe, 12- horizontal frame rod, 2- oil cleaning part, 21- liquid level spoon, 211- oil extraction port, 22- oil extraction pipe, 23- extraction pump, 24- erection rod, 25- mounting block, 26- height adjustment rod, 261- limiting flange, 27- height adjustment bolt, 100- emulsion oil tank opening. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0017] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0019] like Figure 1 As shown, a preferred embodiment of the utility model provides a hot rolling mill emulsion oil cleaning mechanism, which is mainly used to clean the floating oil on the surface of the hot rolling mill emulsion. The emulsion oil tank opening 100 is as shown in FIG. Figure 1As shown, it is a quadrilateral frame including four corners. The hot rolling mill emulsion oil cleaning mechanism includes an oil blowing part 1 and an oil cleaning part 2. The oil blowing part 1 includes an air blowing pipe 11 and an air pump. The air pump is not shown in the figure. The air pump adopts an air pump in the prior art. Its use and installation are all prior art and will not be described in detail here. The air blowing pipe 11 is connected to the air pump, and the air blowing pipe 11 extends into the emulsion; the oil cleaning part 2 includes a liquid level spoon 21, an oil extraction pipe 22 and an extraction pump 23. The liquid level spoon 21 is placed on the surface of the emulsion and the liquid level spoon 21 can adjust the height according to the rise and fall of the floating oil on the surface of the emulsion. The liquid level spoon 21 is provided with an oil extraction port 211. One end of the oil extraction pipe 22 is connected to the oil extraction port 211. The extraction pump 23 is connected to the oil extraction pipe 22. The extraction pump 23 adopts a liquid delivery pump in the prior art. Its installation and use are well known to those skilled in the art and will not be described in detail here.
[0020] When using the above-mentioned hot rolling mill emulsion oil cleaning mechanism, the oil cleaning member 2 is arranged at one corner of the emulsion tank opening 100, and the height of the liquid level spoon 21 is adjusted to the height at which the bottom surface of the liquid level spoon 21 contacts the liquid surface of the emulsion; a plurality of oil blowing members 1 are arranged at other corners of the emulsion tank opening 100 and the air blowing pipe 11 is extended below the liquid surface of the emulsion, and the air pump blows air toward the air blowing pipe 11. The floating oil on the surface of the emulsion moves continuously under the action of the gas and moves toward the direction of the liquid level spoon 21 under the action of the air blowing of the plurality of air blowing pipes 11. The extraction pump 23 is started, and the floating oil is promptly and quickly extracted from the surface of the emulsion through the oil extraction pipe 22. It can be seen that the utility model can quickly clean the floating oil on the surface of the emulsion.
[0021] In this embodiment, there are three oil blowing parts 1, which are arranged at intervals at three corners of the emulsion tank opening 100; there is one oil cleaning part 2, which is arranged at one corner of the emulsion tank opening 100. When the emulsion oil cleaning mechanism of the hot rolling mill is in operation, the three oil blowing parts 1 are started at the same time, and gas is blown out from the blowing pipe 11 corresponding to the emulsion tank opening 100. Then, the floating oil rolls under the agitation of the gas and continuously moves toward the direction of the liquid surface spoon 21, so that the floating oil gathers on the liquid surface spoon 21 and its vicinity, so that the oil cleaning part 2 can extract and clean the floating oil in time.
[0022] In this embodiment, the oil cleaning part 2 also includes a mounting rod 24, a mounting block 25, a height adjustment rod 26 and a height adjustment bolt 27. The mounting rod 24 can be detachably mounted at the emulsion oil tank opening 100. Specifically, the mounting rod 24 is a strip rod, and the opposite ends of the mounting rod 24 are mounted on both sides of a corner of the emulsion oil tank opening 100. The mounting block 25 is mounted on the mounting rod 24. Specifically, the mounting block 25 is mounted on the side of the mounting rod 24 away from the emulsion oil tank opening 100. The height adjustment rod 26 movably penetrates the mounting block 25 and extends into the emulsion oil tank opening 100. The height adjustment bolt 27 is detachably screwed into the mounting block 25 and can be abutted against the height adjustment rod 26. One end of the liquid level spoon 21 is connected to the end of the height adjustment rod 26 away from the mounting block 25. When the height adjustment bolt 27 is screwed into the mounting block 25 and abuts against the height adjustment rod 26, the height adjustment rod 26 is fixed relative to the mounting block 25; when the height adjustment bolt 27 is loosened from the mounting block 25, the height adjustment rod 26 can move up and down relative to the mounting block 25, so that the liquid level spoon 21 can adjust its height according to the rise and fall of the floating oil on the surface of the emulsion. Since the floating oil is dark in color and the emulsion is light in color, when the operator observes that the liquid level of the floating oil rises, the height of the liquid level spoon 21 can be adjusted by loosening or tightening the height adjustment bolt 27 to ensure that the bottom surface of the liquid level spoon 21 is always flush with the liquid level of the floating oil, that is, the liquid level of the emulsion.
[0023] In this embodiment, the end of the height adjustment rod 26 away from the liquid level spoon 21 extends from the height adjustment rod 26 in a direction away from each other with a limit flange 261. When adjusting the height of the height adjustment rod 26, the setting of the limit flange 261 can prevent the height adjustment rod 26 from detaching from the mounting block 25 and sliding into the emulsified oil.
[0024] In this embodiment, the oil blowing component 1 also includes a cross-bar 12, which is connected to the end of the blowing pipe 11 facing away from the emulsion. The cross-bar 12 can be detachably mounted at the emulsion tank opening 100. Specifically, the opposite ends of the cross-bar 12 are mounted on both sides of the corresponding corners of the emulsion tank opening 100.
[0025] In this embodiment, the air blowing pipe 11 includes an air pump connecting pipe 111 and a liquid inlet pipe 112, and the air pump connecting pipe 111 and the liquid inlet pipe 112 are both steel pipes with an inner diameter of 1.5 cm. The air pump connecting pipe 111 is connected to the horizontal frame rod 12 and the air pump connecting pipe 111 is connected to the air pump, and the liquid inlet pipe 112 is connected to the air pump connecting pipe 111 and extends into the emulsion. Since the total amount of emulsion in the emulsion oil tank during the production process is a long-term constant value, the liquid level will not fluctuate greatly. Therefore, when installing the air blowing pipe 11, the length of the liquid inlet pipe 112 can be cut to be able to penetrate below the liquid level of the emulsion.
[0026] The above description is a detailed description of the preferred feasible embodiment of the utility model, but the embodiment is not used to limit the scope of the patent application of the utility model. All equivalent changes or modified changes completed under the technical spirit suggested by the utility model should fall within the patent scope covered by the utility model.
Claims
1. A hot rolling mill emulsion oil cleaning mechanism, characterized in that: The oil-cleaning device comprises an oil-blowing component (1) and an oil-cleaning component (2). The oil-blowing component (1) comprises an air blowing pipe (11) and an air pump. The air blowing pipe (11) is connected to the air pump and extends into the emulsion. The oil-cleaning component (2) comprises a liquid surface spoon (21), an oil extraction pipe (22) and an extraction pump (23). The liquid surface spoon (21) is placed on the surface of the emulsion and the liquid surface spoon (21) can adjust its height according to the rise and fall of floating oil on the surface of the emulsion. The liquid surface spoon (21) is provided with an oil extraction port (211). One end of the oil extraction pipe (22) is connected to the oil extraction port (211). The extraction pump (23) is connected to the oil extraction pipe (22).
2. The hot rolling mill emulsion oil cleaning mechanism according to claim 1, characterized in that: The oil cleaning component (2) also includes a mounting rod (24), a mounting block (25), a height adjustment rod (26) and a height adjustment bolt (27); the mounting rod (24) can be detachably mounted at the emulsion oil tank opening (100); the mounting block (25) is mounted on the mounting rod (24); the height adjustment rod (26) movably penetrates the mounting block (25) and extends into the emulsion oil tank opening (100); the height adjustment bolt (27) can be detachably screwed into the mounting block (25) and can abut against the height adjustment rod (26); one end of the liquid level spoon (21) is connected to an end of the height adjustment rod (26) away from the mounting block (25).
3. The hot rolling mill emulsion oil cleaning mechanism according to claim 2, characterized in that: One end of the height-adjusting rod (26) that is away from the liquid level spoon (21) has a limiting flange (261) extending from the height-adjusting rod (26) in directions away from each other.
4. The hot rolling mill emulsion oil cleaning mechanism according to claim 1, characterized in that: The number of the oil blowing parts (1) is a plurality, and the plurality of the oil blowing parts (1) are arranged at intervals at a plurality of corners of the emulsion tank opening (100); the number of the oil cleaning part (2) is one, and one oil cleaning part (2) is arranged at one of the corners of the emulsion tank opening (100).
5. The hot rolling mill emulsion oil cleaning mechanism according to claim 4, characterized in that: The oil blowing component (1) further comprises a cross-bracing rod (12), wherein the cross-bracing rod (12) is connected to an end of the air blowing pipe (11) facing away from the emulsion, and the cross-bracing rod (12) can be detachably mounted at the opening (100) of the emulsion oil tank.
6. The hot rolling mill emulsion oil cleaning mechanism according to claim 5, characterized in that: The air blowing pipe (11) comprises an air pump connecting pipe (111) and a liquid inlet pipe (112); the air pump connecting pipe (111) is connected to the crossbar (12) and the air pump connecting pipe (111) is connected to the air pump; the liquid inlet pipe (112) is connected to the air pump connecting pipe (111) and extends into the emulsion.