Circuit board pin shearing device
By designing a circuit board pin shear device including baffle, slide rail, limit plate, lifting device and shear device, the problem of difficulty in ensuring efficiency and quality in the prior art is solved, and efficient and low-cost pin shear is achieved, which is suitable for small and medium-sized factories.
Patent Information
- Application Number
- CN202421242937.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-03
AI Technical Summary
In the prior art, the shear efficiency and quality of circuit board pins are difficult to guarantee at the same time, and the cost is high, making it not suitable for small and medium-sized factories.
A circuit board pin shear device including baffle, slide rail, limit plate, lifting device and shear device is designed. The limit plate position is adjusted by the lifting device, and the shear device accurately shears the exposed pins to ensure the reserved length of the root.
Improves pin shear efficiency and quality, reduces costs, making it suitable for small and medium-sized factories in circuit board production.
Smart Images

Figure CN222536214U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of circuit board processing, in particular to a circuit board pin shearing device. Background Art
[0002] A circuit board pin cutting device refers to a tool or device specially designed to cut off excess pins of electronic components on a circuit board.
[0003] In the related art, for cutting the pins of the circuit board, manual tools (such as diagonal pliers, needle-nosed pliers and professional shears, etc.) or fully automated machinery (such as the desktop cutting machine of Dongguan Bobei Automation Equipment, etc.) are usually used.
[0004] However, the efficiency of using manual tools is generally low, and the workload for relevant staff is large. In addition, when cutting the pins, a certain length needs to be retained at the root of the pins to ensure the firmness of the welding without affecting adjacent components or wiring. Manual operation will make the reserved length of the root inconsistent, affecting the welding quality of the electronic components of the circuit board.
[0005] Fully automated machinery integrates advanced visual systems and precision robotic arms, which can automatically identify component positions and accurately cut pins to a set length, greatly improving production efficiency and quality control. However, its construction and maintenance costs are high, and it is not suitable for small and medium-sized factories producing circuit boards. Therefore, a semi-automatic pin cutting device is needed that can ensure pin cutting efficiency and quality at a low cost. Summary of the invention
[0006] The utility model aims to solve one of the technical problems in the above-mentioned technology at least to a certain extent.
[0007] To achieve the above-mentioned purpose, the first aspect of the utility model proposes a circuit board pin shearing device, comprising: a baffle, a slide rail, a limit plate, a lifting device and a shearing device, wherein the two slide rails are arranged opposite to each other and fixed on the baffle; the back of the circuit board faces upward, and it is movably arranged between the two slide rails; the limit plate is arranged directly above the circuit board through the lifting device, and a plurality of through holes are opened on the limit plate, and the plurality of through holes correspond one by one to a plurality of pins on the circuit board; the shearing device is arranged on the limit plate, and the shearing device comprises a moving structure, a stabilizing structure, a connecting plate and a cutting knife, wherein the moving structure and the stabilizing structure are respectively arranged on both sides of the limit plate; the two ends of the connecting plate are respectively connected to the moving ends of the moving structure and the stabilizing structure; the cutting knife is arranged on the connecting plate, and the cutting end of the cutting knife is in contact with the top of the limit plate.
[0008] In addition, the circuit board pin cutting device proposed in the utility model may also have the following additional technical features:
[0009] As a further description of the above technical solution: the slide rail is a U-shaped frame, and the opening ends of the two slide rails are arranged opposite to each other, and the two sides of the circuit board are respectively arranged in the openings of the corresponding slide rails.
[0010] As a further description of the above technical solution: the lifting device includes a first drive motor, a bevel gear set, a screw and a nut sleeve, wherein the screw is rotatably arranged on the top of the slide rail and extends vertically upward; the first drive motor is arranged on the baffle; the output end of the first drive motor is meshed and connected with the top of the screw through the bevel gear set; the nut sleeve is arranged on the screw and embedded in the limit plate.
[0011] As a further description of the above technical solution: the bevel gear set includes two bevel gears meshing with each other, one of which is connected to the output end of the first drive motor, and the other is coaxially connected to the screw.
[0012] As a further description of the above technical solution: a fixing frame is also arranged on the baffle, and the screw rod can rotate through the fixing frame.
[0013] As a further description of the above technical solution: the lifting device also includes a sliding rod, wherein the sliding rod is vertically arranged on the sliding rail and extends upward, and the limiting plate is slidably connected to the sliding rod.
[0014] As a further description of the above technical solution: the movable structure includes a first mounting frame, a lead screw, a lead screw slider and a second drive motor, wherein the first mounting frame is arranged on the limit plate; the lead screw is rotatably arranged on the first mounting frame; the lead screw slider is arranged on the lead screw; and the output end of the second drive motor is connected to the lead screw.
[0015] As a further description of the above technical solution: the stabilizing structure includes a second mounting frame, a stabilizing rod and a sliding sleeve, wherein the second mounting frame is arranged on the limit plate; the stabilizing rod is arranged between the second mounting frames; the sliding sleeve is arranged on the stabilizing rod; wherein the two ends of the connecting plate are respectively connected to the lead screw slider and the sliding sleeve.
[0016] According to the circuit board pin cutting device of the utility model, the position of the limit plate can be adjusted by the lifting device, and the pins exposed on the limit plate are cut by the cutting device, which not only ensures the reserved length of the root when the pin is cut, but also has higher efficiency than manual operation. In addition, the cost is lower, which is more suitable for small and medium-sized factories producing circuit boards.
[0017] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:
[0019] Figure 1 It is a structural schematic diagram of a circuit board pin cutting device according to an embodiment of the utility model;
[0020] Figure 2 It is a schematic diagram of the enlarged structure of a local A according to an embodiment of the utility model;
[0021] Figure 3 It is a structural schematic diagram of a shearing device according to an embodiment of the utility model;
[0022] Figure 4 is a schematic structural diagram of a connecting plate according to an embodiment of the utility model;
[0023] Figure 5 This is a schematic diagram of a circuit board pin cutting device in use according to an embodiment of the utility model;
[0024] As shown in the figure:
[0025] 100, baffle; 200, slide rail; 201, support leg; 300, limit plate; 301, through hole; 400, lifting device; 401, slide rod; 410, first drive motor; 420, bevel gear set; 430, screw; 431, fixed frame; 440, nut sleeve; 500, shearing device; 510, moving structure; 511, first mounting frame; 512, lead screw; 513, lead screw slider; 514, second drive motor; 520, stabilizing structure; 521, second mounting frame; 522, stabilizing rod; 523, sliding sleeve; 530, connecting plate; 540, cutting knife; 600, circuit board; 601, pin. DETAILED DESCRIPTION
[0026] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0027] The circuit board pin cutting device according to the embodiment of the utility model is described below with reference to the accompanying drawings.
[0028] like Figure 1 As shown, the circuit board pin shearing device of the embodiment of the utility model may include a baffle 100 , a slide rail 200 , a limit plate 300 , a lifting device 400 and a shearing device 500 .
[0029] The two slide rails 200 are arranged opposite to each other and fixed on the baffle 100 . The two slide rails 200 are located at the same height level. Support legs 201 are arranged at the bottom of the slide rails 200 to support the slide rails 200 .
[0030] The circuit board 600 faces upward with its back side, and is movably disposed between the two slide rails 200 .
[0031] It should be noted that the front side of the circuit board 600 is also called the component side, which is the side where electronic components are installed; the back side of the circuit board 600, also called the welding side, is the side where the component pins are welded, that is, when the back side of the circuit board 600 faces upward, the pins 601 are vertically upward.
[0032] The limiting plate 300 is disposed directly above the circuit board 600 through the lifting device 400 , and a plurality of through holes 301 are formed on the limiting plate 300 , and the plurality of through holes 301 correspond one-to-one to the plurality of pins 601 on the circuit board 600 .
[0033] It should be noted that when the relevant staff pushes the circuit board 600 along the slide rail 200 to the baffle 100, the baffle 100 limits the circuit board 600. When the limiting plate 300 descends, the through hole 301 passes through the corresponding pin 601 and exposes the pin 601 on the limiting plate 300.
[0034] The shearing device 500 is disposed on the limiting plate 300 , and the shearing device 500 includes a moving structure 510 , a stabilizing structure 520 , a connecting plate 530 and a cutting knife 540 .
[0035] The movable structure 510 and the stabilizing structure 520 are respectively arranged on both sides of the limiting plate 300 , the two ends of the connecting plate 530 are respectively connected to the movable ends of the movable structure 510 and the stabilizing structure 520 , and the cutting knife 540 is arranged on the connecting plate 530 .
[0036] It should be noted that the movable structure 510 can drive the connecting plate 530 to move on the stable structure 520 , and the stable structure 520 can make the connecting plate 530 more stable when moving.
[0037] As a possible situation, the cutting knife 540 can be detachably arranged on the connecting plate 530. Specifically, the cutting knife 540 can be locked on the connecting plate 530 by means of bolt locking, so as to facilitate the replacement of the cutting knife 540 at a later time.
[0038] Specifically, if Figure 1 and Figure 5 As shown, when the relevant staff cuts the pins 601 of the circuit board 600, first, the relevant staff turns the back of the circuit board 600 upward and moves both sides of the circuit board 600 along the slide rails 200 respectively until the circuit board 600 is blocked by the baffle 100.
[0039] At this time, the relevant staff can control the lifting device 400 to lower the limit plate 300. When the limit plate 300 is lowered, the pins 601 pass through the corresponding through holes 301 and are exposed on the limit plate 300.
[0040] Then, the relevant staff can control the movable structure 510 so that the movable structure 510 drives the connecting plate 530 and the cutting knife 540 to move. When the cutting knife 540 moves, the pins 601 exposed on the limiting plate 300 are sheared.
[0041] After the cutting is completed, the relevant staff controls the cutting device and the lifting device 400 to reset, pushes the circuit board 600 along the slide rail 200, and puts in the next circuit board 600, and repeats this process.
[0042] In one embodiment of the present invention, the slide rail 200 is a U-shaped frame, and the opening ends of the two slide rails 200 are arranged opposite to each other, and the two sides of the circuit board 600 are respectively arranged in the openings of the corresponding slide rails 200.
[0043] It should be noted that the opening width of the slide rail 200 is consistent with the thickness of the side plate of the circuit board 600 , so the circuit board 600 can be more stable when moving between the two slide rails 200 .
[0044] In one embodiment of the present invention, Figure 1 and Figure 2 As shown, the lifting device 400 includes a first driving motor 410 , a bevel gear set 420 , a screw rod 430 and a nut sleeve 440 .
[0045] Among them, the screw 430 is rotatably set on the top of the slide rail 200 and extends vertically upward, the first drive motor 410 is set on the baffle 100, the output end of the first drive motor 410 is meshed and connected with the top of the screw 430 through the bevel gear set 420, and the nut sleeve 440 is set on the screw 430 and embedded in the limit plate 300.
[0046] It should be noted that by starting the first drive motor 410, the bevel gear set 420 can transmit power to the screw 430, so that the screw 430 rotates, thereby moving the nut sleeve 440 on the screw 430, and further driving the limit plate 300 to move.
[0047] In addition, in order to further provide stability when the limiting plate 300 is lifted or lowered, the lifting device 400 further includes a slide bar 401 , wherein the slide bar 401 is vertically arranged on the slide rail 200 and extends upward, and the limiting plate 300 is slidably connected to the slide bar 401 .
[0048] As a possible situation, there are three slide bars 401, one of which is arranged on the slide rail 200 where the screw rod 430 is located, and the other two are arranged on another slide rail 200. Then, when the limit plate 300 is raised or lowered, it slides along the slide bar 401, so that the limit plate 300 is raised or lowered with higher stability.
[0049] In addition, in order to further improve the stability of the screw rod 430 , a fixing frame 431 is further provided on the baffle 100 , and the screw rod 430 can rotate through the fixing frame 431 .
[0050] To clearly explain the above embodiment, in one embodiment of the present invention, the bevel gear set 420 includes two mutually meshing bevel gears, one of which is connected to the output end of the first drive motor 410 , and the other is coaxially connected to the screw 430 .
[0051] Specifically, when the relevant staff controls the lifting device 400 to drive the limit plate 300 to lift and lower, first, the relevant staff starts the first drive motor 410, and the first drive motor 410 drives the screw 430 to rotate through the bevel gear set 420, and the limit plate 300 follows the nut sleeve 440 to lift and lower on the screw 430. At the same time, the limit plate 300 slides with the slide rod 401.
[0052] Relevant staff can control the lifting height of the limit plate 300 by controlling the lifting device 400 to control the reserved length of the root of the pin 601 .
[0053] In one embodiment of the present invention, Figure 3 and Figure 4 As shown, the moving structure 510 includes a first mounting frame 511 , a lead screw 512 , a lead screw slider 513 and a second driving motor 514 .
[0054] The first mounting frame 511 is disposed on the limiting plate 300 , the lead screw 512 is rotatably disposed on the first mounting frame 511 , the lead screw slider 513 is disposed on the lead screw 512 , and the output end of the second driving motor 514 is connected to the lead screw 512 .
[0055] It should be noted that relevant staff can turn on the second drive motor 514 to rotate the screw 512, and the screw slider 513 moves on the screw 512, and drives the connecting plate 530 and the cutting knife 540 to move. While the cutting knife 540 moves on the limit plate 300, it shears the exposed pins on the limit plate 300.
[0056] To clearly explain the above embodiment, in one embodiment of the present invention, the stabilizing structure 520 includes a second mounting frame 521 , a stabilizing rod 522 and a sliding sleeve 523 .
[0057] The second mounting frame 521 is disposed on the limiting plate 300, the stabilizing rod 522 is disposed between the second mounting frames 521, and the sliding sleeve 523 is sleeved and slidably disposed on the stabilizing rod 522.
[0058] The two ends of the connecting plate 530 are respectively connected to the lead screw slider 513 and the sliding sleeve 523 .
[0059] It should be noted that when the movable structure 510 drives the connecting plate 530 to move, the connecting plate 530 drives the sliding sleeve 523 to move on the stabilizing rod 522 to further improve the stability of the movement of the connecting plate 530 and ensure that the cutting knife 540 is more stable when shearing the pin 601.
[0060] In summary, according to the circuit board pin cutting device of the embodiment of the utility model, the position of the limit plate 300 can be adjusted by the lifting device 400, and the pin 601 exposed on the limit plate 300 can be cut by the cutting device 500. This not only ensures the reserved length of the root of the pin 601 when cutting, but also has higher efficiency than manual operation. In addition, it has lower cost and is more suitable for small and medium-sized factories producing circuit boards.
[0061] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0062] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0063] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.
Claims
1. A circuit board pin cutting device, characterized in that: include: A baffle (100), a slide rail (200), a limit plate (300), a lifting device (400) and a shearing device (500), wherein: The two slide rails (200) are arranged opposite to each other and fixed on the baffle (100); The circuit board (600) faces upward with its back side, and is movably arranged between the two slide rails (200); The limiting plate (300) is arranged directly above the circuit board (600) through the lifting device (400), and a plurality of through holes (301) are provided on the limiting plate (300), and the plurality of through holes (301) correspond one-to-one to the plurality of pins (601) on the circuit board (600); The shearing device (500) is arranged on the limiting plate (300), and comprises a moving structure (510), a stabilizing structure (520), a connecting plate (530) and a cutting knife (540), wherein the moving structure (510) and the stabilizing structure (520) are respectively arranged on two sides of the limiting plate (300); Two ends of the connecting plate (530) are respectively connected to the moving ends of the moving structure (510) and the stable structure (520); The cutting knife (540) is arranged on the connecting plate (530).
2. The circuit board pin cutting device according to claim 1, characterized in that: The slide rail (200) is a U-shaped frame, and the opening ends of the two slide rails (200) are arranged opposite to each other, and the two sides of the circuit board (600) are respectively arranged in the openings of the corresponding slide rails (200).
3. The circuit board pin cutting device according to claim 1, characterized in that: The lifting device (400) comprises a first driving motor (410), a bevel gear set (420), a screw (430) and a nut sleeve (440), wherein: The screw rod (430) is rotatably disposed on the top of the slide rail (200) and extends vertically upward; The first driving motor (410) is arranged on the baffle (100); The output end of the first driving motor (410) is meshedly connected to the top of the screw rod (430) via the bevel gear set (420); The nut sleeve (440) is arranged on the screw rod (430) and embedded in the limiting plate (300).
4. The circuit board pin cutting device according to claim 3, characterized in that: The bevel gear set (420) comprises two bevel gears meshing with each other, wherein one bevel gear is connected to the output end of the first drive motor (410), and the other bevel gear is coaxially connected to the screw (430).
5. The circuit board pin cutting device according to claim 3, characterized in that: A fixing frame (431) is also provided on the baffle (100), and the screw rod (430) can rotate through the fixing frame (431).
6. The circuit board pin cutting device according to claim 1, characterized in that: The lifting device (400) further comprises a sliding rod (401), wherein the sliding rod (401) is vertically arranged on the sliding rail (200) and extends upward, and the limiting plate (300) is slidably connected to the sliding rod (401).
7. The circuit board pin cutting device according to claim 1, characterized in that: The moving structure (510) comprises a first mounting frame (511), a lead screw (512), a lead screw slider (513) and a second driving motor (514), wherein: The first mounting frame (511) is arranged on the limiting plate (300); The lead screw (512) is rotatably arranged on the first mounting frame (511); The lead screw slider (513) is arranged on the lead screw (512); The output end of the second driving motor (514) is connected to the lead screw (512).
8. The circuit board pin cutting device according to claim 7, characterized in that: The stabilizing structure (520) comprises a second mounting frame (521), a stabilizing rod (522) and a sliding sleeve (523), wherein: The second mounting frame (521) is arranged on the limiting plate (300); The stabilizing rod (522) is arranged between the second mounting frames (521); The sliding sleeve (523) is slidingly mounted on the stabilizing rod (522); Wherein, two ends of the connecting plate (530) are respectively connected to the lead screw slider (513) and the sliding sleeve (523).