Positioning and clamping structure for machining high-chromium steel forgings

By designing a positioning and clamping structure including support plate, rotary plate, slide groove and slide, combined with the synergistic effect of the transmission shaft, bevel gear and servo motor, the problems of cylindrical forgings in clamping and angle adjustment are solved, achieving more efficient positioning and machining effects.

CN222536243UActive Publication Date: 2025-02-28扬州志程机械锻造有限公司

Patent Information

Application Number
CN202420415804.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-02-28
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

In the prior art, when clamping cylindrical forgings, it is difficult to achieve accurate intermediate position fixation and angle adjustment, resulting in low processing efficiency and inaccurate positioning of forgings.

Method used

A positioning and clamping structure including support plate, rotary plate, slide groove and slider is designed. Through the transmission of the drive shaft and bevel gear, combined with the synergistic action of the servo motor and the gear, the precise positioning and angle adjustment of the forgings are achieved.

Benefits of technology

It improves the positioning accuracy and angle adjustment effect of cylindrical forgings, reduces the friction force when the forgings rotate, and enhances the stability and firmness of clamping.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high chromium steel forge piece machining positioning clamping structure which comprises a supporting plate, supporting feet are fixedly installed on the lower surface of the supporting plate, an extending plate is fixedly installed on the outer side surface of the supporting plate, a fixing plate is fixedly installed on the inner side surface of the extending plate, a rotating plate is movably arranged below the fixing plate, and a clamping plate is fixedly installed on the rotating plate. A plurality of sliding grooves are formed in the upper surface of the fixing plate at equal intervals, sliding blocks are slidably connected into the sliding grooves, round rods are fixedly installed on the upper surfaces of the sliding blocks, rolling wheels are rotatably connected to the outer sides of the round rods, and transmission shafts are rotatably connected to one sides of the supporting legs. According to the tool, the forgings can be clamped and positioned through the multiple clamping mechanisms, the cylindrical forgings can be conveniently and accurately fixed to the middle position of the tool, the positioning effect of the cylindrical forgings is improved, and when the cylindrical forgings are rotated, the positions of the contact positions of the clamping mechanisms and the cylindrical forgings can be conveniently adjusted at the same time; and the contact position is exposed for machining, and the angle adjusting effect of the cylindrical forge piece is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of positioning clamping structures, in particular to a positioning clamping structure for processing high-chromium steel forgings. Background Art

[0002] Forging is a processing method that uses a forging machine to apply pressure to a metal blank to cause it to undergo plastic deformation in order to obtain forgings with certain mechanical properties, shapes and sizes. After forging, high-chromium steel forgings need to be further processed on the workbench.

[0003] The announcement number is: CN219724465U, which discloses "an adjustable clamping tool for forging processing, which relates to the technical field of forging processing, including a base, a sleeve rod is arranged on the top surface of the base, a support rod is arranged on the sleeve rod, the support rod is connected to the sleeve rod through a fixing bolt, a rotating seat and a bottom plate are arranged on the top surface of the support rod, a first slide groove is opened inside the bottom plate, a bidirectional screw is arranged inside the first slide groove, a first movable plate and a second movable plate are connected to the positive and negative threaded sections of the bidirectional screw respectively, a first threaded rod is threadedly connected to the first movable plate, a first pressing plate is connected to the bottom surface of the first threaded rod, a first fixed plate is connected to the side of the first movable plate, a second threaded rod is threadedly connected to the second movable plate, a second pressing plate is connected to the bottom surface of the second threaded rod, and a second fixed plate is connected to the side of the second movable plate. The utility model can adjust the height and angle of the clamping tool, can clamp forgings of different sizes, is easy to operate, has a wide range of uses, and is highly practical".

[0004] There are still certain drawbacks in use. The forgings are clamped and positioned by two sets of clamping mechanisms. When clamping the cylindrical forgings, it is not convenient to accurately fix the cylindrical forgings to the middle position of the tooling, and when rotating the cylindrical forgings, the contact position between the clamping mechanism and the forgings does not change, which is inconvenient for processing the contact points. The cylindrical forgings still need to be clamped again, and the angle adjustment effect is poor. Utility Model Content

[0005] The utility model aims to provide a positioning and clamping structure for processing high chromium steel forgings to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A positioning and clamping structure for processing high-chromium steel forgings comprises a support plate, a support foot is fixedly mounted on the lower surface of the support plate, an extension plate is fixedly mounted on the outer surface of the support plate, a fixed plate is fixedly mounted on the inner surface of the extension plate, a rotating plate is movably provided below the fixed plate, a plurality of slide grooves are equidistantly provided on the upper surface of the fixed plate, a slider is slidably connected inside the slide groove, a round rod is fixedly mounted on the upper surface of the slider, and a roller is rotatably connected to the outer side of the round rod.

[0008] Furthermore, one side of the support leg is rotatably connected with a transmission shaft, and the transmission shaft passes through the surface of one side of the support leg, and bevel gears are fixedly installed on the lower surface of the rotating plate and one end of the transmission shaft, and the two bevel gears are movably meshed and connected.

[0009] Furthermore, a plurality of arc grooves are equidistantly provided on the upper surface of the rotating plate, a push rod is fixedly mounted on the lower surface of the sliding block, and the push rod penetrates the sliding groove and is slidably connected with the arc groove.

[0010] Furthermore, a horizontal plate is fixedly installed on the upper end surface of the other round rod, a rotating shaft is rotatably connected inside the horizontal plate, a No. 2 gear is fixedly installed on the lower end of the rotating shaft and the upper surface of the adjacent roller, the two No. 2 gears are movably meshed and connected, the upper end of the rotating shaft is rotatably connected to a top plate, a No. 2 fastening bolt is movably embedded and installed on the upper surface of the top plate, and the No. 2 fastening bolt is screwed together and connected to the top plate.

[0011] Furthermore, a movable groove is provided on the upper surface of the support plate, and a turntable is rotatably connected inside the movable groove.

[0012] Furthermore, a sliding rod is fixedly installed on the upper end surface of the round rod, a pressure plate is slidably connected to the outer side of the sliding rod, and a No. 1 fastening bolt is screwed and connected to the surface of one side of the pressure plate.

[0013] Preferably: a servo motor is fixedly mounted on the outer surface of the slide rod through a bracket, a No. 1 gear is fixedly mounted on the output end of the servo motor and the upper surface of the adjacent roller, the two No. 1 gears are movably meshed and connected, and a spring is movably sleeved on the outer side of the slide rod above the pressure plate.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The cylindrical forging is supported by a turntable, and the turntable itself can rotate inside the movable groove, making it easier to rotate the cylindrical forging and reducing the friction during its rotation.

[0016] 2. Rotate the transmission shaft, and through the transmission of the bevel gear, the turn plate rotates, and the arc groove pushes the push rod to move, so that the slider slides inside the slide groove, so that the forging can be clamped and positioned through multiple clamping mechanisms, which is convenient for accurately fixing the cylindrical forging to the middle position of the tooling, thereby improving the positioning effect of the cylindrical forging.

[0017] 3. The servo motor is running, and through the transmission of gear No. 1, a roller is rotated, driving the cylindrical casting to rotate. Therefore, when the cylindrical forging is rotated, it is convenient to adjust the position of the contact between the clamping mechanism and the cylindrical forging at the same time, expose the contact point for processing, and improve the angle adjustment effect of the cylindrical forging. When fixing the cylindrical forging, turn the No. 2 fastening bolt to make it press against the cross plate, increase the friction between the rotating shaft and the cross plate, fix the two, thereby fixing the adjacent rollers, preventing the rollers from rotating and driving the cylindrical forgings to rotate, and improving the firmness of the cylindrical forgings when clamped. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the split structure of the transfer plate and the fixed plate of the utility model;

[0020] Figure 3 It is a schematic diagram of the vertical cross-section structure of the transfer plate and the fixed plate of the utility model;

[0021] Figure 4 It is a schematic diagram of the vertical cross-section structure of the sliding rod and the pressing plate in the utility model;

[0022] Figure 5 It is a schematic diagram of the vertical section structure of the sliding block and the cross plate in the utility model.

[0023] In the figure: 1. Support plate; 101. Extension plate; 102. Fixed plate; 103. Rotating plate; 104. Arc groove; 105. Slide groove; 106. Support foot; 107. Transmission shaft; 108. Bevel gear; 2. Slider; 201. Push rod; 202. Round rod; 203. Slide rod; 204. Pressure plate; 205. No. 1 fastening bolt; 206. Servo motor; 207. No. 1 gear; 208. Spring; 209. Roller; 3. Horizontal plate; 301. Rotating shaft; 302. Top plate; 303. No. 2 gear; 304. No. 2 fastening bolt; 4. Turntable; 401. Movable groove. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figures 1 to 5In an embodiment of the utility model, a positioning and clamping structure for processing high-chromium steel forgings includes a support plate 1, a support foot 106 is fixedly installed on the lower surface of the support plate 1, an extension plate 101 is fixedly installed on the outer surface of the support plate 1, a fixed plate 102 is fixedly installed on the inner surface of the extension plate 101, a rotating plate 103 is movably provided below the fixed plate 102, a plurality of slide grooves 105 are equidistantly provided on the upper surface of the fixed plate 102, a slider 2 is slidably connected inside the slide groove 105, a round rod 202 is fixedly installed on the upper surface of the slider 2, and a roller 209 is rotatably connected to the outer side of the round rod 202.

[0026] Specifically, multiple rollers 209 move with the slider 2 to clamp the cylindrical casting toward the middle. By rotating the rollers 209, the rollers 209 push the cylindrical casting to rotate, adjust the angle of the cylindrical casting, and expose the clamping position. Example

[0027] like Figure 1-2 As shown, in this embodiment, a transmission shaft 107 is rotatably connected to one side of the support leg 106, and the transmission shaft 107 passes through the surface of one side of the support leg 106, and a bevel gear 108 is fixedly installed on the lower surface of the rotating plate 103 and one end of the transmission shaft 107, and the two bevel gears 108 are movably meshed and connected; a plurality of arc grooves 104 are equidistantly provided on the upper surface of the rotating plate 103, and a push rod 201 is fixedly installed on the lower surface of the slider 2, and the push rod 201 passes through the slide groove 105 and is slidably connected to the arc groove 104.

[0028] In this embodiment, for the sake of clarity of description, two bevel gears 108 are movably meshed and connected, and the transmission shaft 107 is rotated. The rotation plate 103 is rotated through the transmission of the bevel gear 108, and the arc groove 104 pushes the push rod 201 to move, so that the slider 2 slides inside the slide groove 105, so that the forging can be clamped and positioned by multiple clamping mechanisms, which makes it convenient to accurately fix the cylindrical forging to the middle position of the tooling, thereby improving the positioning effect of the cylindrical forging.

[0029] like Figure 3-5As shown, in this embodiment, a horizontal plate 3 is fixedly installed on the upper end surface of another round rod 202, and a rotating shaft 301 is rotatably connected inside the horizontal plate 3. A second gear 303 is fixedly installed on the lower end of the rotating shaft 301 and the upper surface of the adjacent roller 209. The two second gears 303 are movably meshed and connected. A top plate 302 is rotatably connected to the upper end of the rotating shaft 301. A second fastening bolt 304 is movably embedded and installed on the upper surface of the top plate 302, and the second fastening bolt 304 is screwed and connected with the top plate 302; a round rod 2 A slide bar 203 is fixedly installed on the upper end surface of 02, and a pressure plate 204 is slidably connected to the outer side of the slide bar 203, and a No. 1 fastening bolt 205 is screwed and connected to the surface of one side of the pressure plate 204; a servo motor 206 is fixedly installed on the outer surface of the slide bar 203 through a bracket, and a No. 1 gear 207 is fixedly installed on the output end of the servo motor 206 and the upper surface of the adjacent roller 209, and the two No. 1 gears 207 are movably meshed and connected, and a spring 208 is movably sleeved on the outer side of the slide bar 203 above the pressure plate 204.

[0030] During specific implementation, the spring 208 pushes the pressure plate 204 downward so that the pressure plate 204 presses against the cylindrical forging from above, and the No. 1 fastening bolt 205 is turned to fix the pressure plate 204 to improve the stability of the cylindrical forging when clamping. The servo motor 206 is turned, and through the transmission of the No. 1 gear 207, a roller 209 is rotated to drive the cylindrical casting to rotate, so that when the cylindrical forging is rotated, it is convenient to simultaneously adjust the position of the contact point between the clamping mechanism and the cylindrical forging, expose the contact point for processing, and improve the angle adjustment effect of the cylindrical forging. When fixing the cylindrical forging, the No. 2 fastening bolt 304 is turned to press against the cross plate 3, increase the friction between the rotating shaft 301 and the cross plate 3, and fix the two, so that the adjacent rollers 209 are fixed, and the rollers 209 are prevented from rotating and driving the cylindrical forging to rotate, thereby improving the firmness of the cylindrical forging when clamping. Example

[0031] On the basis of the first embodiment, in order to make the cylindrical forging in the first embodiment easier to rotate and reduce the angle adjustment error.

[0032] like Figure 3 As shown, in this embodiment, a movable groove 401 is opened on the upper surface of the support plate 1, and a rotating disk 4 is rotatably connected inside the movable groove 401.

[0033] In specific implementation, the turntable 4 supports the cylindrical forging and can rotate inside the movable groove 401, so that the cylindrical forging is easier to rotate, the friction during rotation is reduced, and the error of the angle adjustment of the cylindrical forging is reduced.

[0034] In the present invention, in order to facilitate the operator to control the present invention, a PLC controller can be set up to electrically connect the servo motor to the PLC controller. The PLC controller is a prior art and will not be described in detail here.

[0035] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0036] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A positioning and clamping structure for high chromium steel forgings processing, characterized in that: It includes a support plate, a supporting foot is fixedly installed on the lower surface of the support plate, an extension plate is fixedly installed on the outer surface of the support plate, a fixed plate is fixedly installed on the inner surface of the extension plate, a rotating plate is movably provided under the fixed plate, a plurality of sliding grooves are equidistantly provided on the upper surface of the fixed plate, a slider is slidably connected inside the sliding groove, a round rod is fixedly installed on the upper surface of the slider, and a roller is rotatably connected to the outer side of the round rod.

2. A positioning and clamping structure for processing high chromium steel forgings according to claim 1, characterized in that: One side of the support leg is rotatably connected with a transmission shaft, and the transmission shaft passes through the surface of one side of the support leg. The lower surface of the rotating plate and one end of the transmission shaft are fixedly installed with bevel gears, and the two bevel gears are movably meshed and connected.

3. A positioning and clamping structure for processing high chromium steel forgings according to claim 1, characterized in that: The upper surface of the rotating plate is provided with a plurality of arc-shaped grooves at equal intervals, and a push rod is fixedly mounted on the lower surface of the sliding block. The push rod passes through the sliding groove and is slidably connected with the arc-shaped groove.

4. A positioning and clamping structure for processing high chromium steel forgings according to claim 1, characterized in that: A horizontal plate is fixedly installed on the upper end surface of the other round rod, and a rotating shaft is rotatably connected inside the horizontal plate. A No. 2 gear is fixedly installed on the lower end of the rotating shaft and the upper surface of the adjacent roller. The two No. 2 gears are movably meshed and connected. The upper end of the rotating shaft is rotatably connected to a top plate, and a No. 2 fastening bolt is movably embedded and installed on the upper surface of the top plate, and the No. 2 fastening bolt is screwed together and connected to the top plate.

5. The positioning and clamping structure for processing high chromium steel forgings according to claim 1, characterized in that: The upper surface of the support plate is provided with a movable groove, and a rotating disk is rotatably connected inside the movable groove.

6. The positioning and clamping structure for processing high chromium steel forgings according to claim 1, characterized in that: A sliding rod is fixedly installed on the upper end surface of the round rod, a pressing plate is slidably connected to the outer side of the sliding rod, and a No. 1 fastening bolt is screwed and connected to the surface of one side of the pressing plate.

7. A positioning and clamping structure for processing high chromium steel forgings according to claim 6, characterized in that: A servo motor is fixedly mounted on the outer surface of the slide bar through a bracket, and a No. 1 gear is fixedly mounted on the output end of the servo motor and the upper surface of the adjacent roller. The two No. 1 gears are movably meshed and connected, and a spring is movably sleeved on the outer side of the slide bar above the pressure plate.

Citation Information

Patent Citations

  • Adjustable clamping tool for forge piece machining

    CN219724465U

Cited By

  • Forge piece forming machining device

    CN121017436A

  • A forging forming device

    CN121017436B