Waste edge cutting equipment for endurance plate

By using a combination of negative pressure fan and metal filter in the endurance plate waste edge cutting equipment, the problem of untimely cleaning of debris during the cutting process is solved, which significantly reduces the labor intensity and safety risks of manual cleaning, and improves cutting efficiency and safety.

CN222537837UActive Publication Date: 2025-02-28SHANDONG LIANZHAN TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420804201.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-02-28
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

During the cutting process of endurance board waste edges, if the debris produced are not cleaned in time, it will affect the subsequent cutting process, and manual cleaning is labor-intensive and has safety hazards.

Method used

A endurance plate waste edge cutting equipment is designed, using a combination of a negative pressure fan and a metal filter, which can promptly and quickly absorb debris generated during the cutting process, avoiding it affecting subsequent processes, and extending the use time of the metal filter through regular replacement and scraper cleaning.

Benefits of technology

It effectively reduces the labor intensity and safety risks of manual debris cleaning, improves the efficiency and safety of the cutting process, and it is simple and convenient to replace the metal filter when the equipment is shut down.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 00000000_0000_ABST
    Figure 00000000_0000_ABST
Patent Text Reader

Abstract

The utility model provides endurance plate waste edge cutting equipment, and relates to the technical field of PC plate processing, the endurance plate waste edge cutting equipment comprises a conveyor belt and a cutting assembly, the cutting assembly comprises a driving motor and a saw blade connected with the driving motor, and one side of the tail end of the conveyor belt is provided with a U-shaped processing table with the same height; a mounting frame and symmetrically distributed blanking grooves are arranged on the U-shaped machining table, an electric push rod, symmetrically distributed negative pressure fans and through holes right opposite to the negative pressure fans are arranged on the mounting frame, the electric push rod is connected with a connecting plate, and cutting assemblies matched with the blanking grooves are symmetrically arranged on the connecting plate; a metal filter screen is arranged on the side, away from the negative-pressure fan, of the through hole. According to the device, chippings generated in the waste edge cutting process of the endurance plate can be sucked and adsorbed on the metal filter screen in time and quickly, so that follow-up cutting is not affected, and the labor intensity and potential safety hazards caused by manual chipping collection in the prior art are remarkably reduced; and after the waste edges of a batch of endurance plates are cut, the whole equipment is shut down to replace the metal filter screen.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of PC plate processing, in particular to a polycarbonate plate waste edge cutting device. Background Art

[0002] Endurance board (also known as polyester fiber endurance board, PC board, polycarbonate, solid board, bulletproof glass, cabron board, plastic solid board, polycarbonate board, aviation perspective board, endurance hollow board) is made of high-performance engineering plastic polycarbonate or polycarbonate. Features: impact resistance, unbreakable, hundreds of times stronger than tempered glass and acrylic board, tough and safe, anti-theft, and best bulletproof effect.

[0003] At present, the endurance board will go through the processes of traction and cooling after blow molding, and then the cooled and molded endurance board will be transported along the conveyor belt. However, at this time, the two sides of the endurance board will be uneven. At this time, edge cutting is required to make the edges of both sides of the endurance board flat, that is, the waste edge cutting process. The existing motor-driven saw blade is generally used for cutting, but a large amount of debris will be generated during the cutting process. If it is not cleaned in time, it will interfere with the subsequent cutting. Manual cleaning is labor-intensive and there are safety hazards. Utility Model Content

[0004] The purpose of the utility model is to solve the problems raised in the above background technology, and then proposes a polycarbonate plate waste edge cutting device.

[0005] The technical solution adopted by the utility model to solve its technical problems is:

[0006] A waste edge cutting device for endurance boards comprises a conveyor belt and a cutting assembly, the cutting assembly comprises a driving motor and a saw blade connected to the driving motor, a U-shaped processing table with a level height is arranged on one end side of the conveyor belt, a mounting frame and symmetrically distributed blanking troughs are arranged on the U-shaped processing table, an electric push rod, symmetrically distributed negative pressure fans and through holes arranged opposite to the negative pressure fans are arranged on the mounting frame, the electric push rod is connected to a connecting plate, the cutting assembly cooperating with the blanking trough is symmetrically arranged on the connecting plate, and a metal filter is arranged on the side of the through hole away from the negative pressure fan.

[0007] The debris generated by the device during the waste edge cutting process of the endurance board can be promptly and quickly sucked and adsorbed on the metal filter screen, which will not affect the subsequent cutting and significantly reduces the labor intensity and safety hazards of the existing manual collection of debris. After completing the waste edge cutting of a batch of endurance boards, the entire equipment can be shut down and the metal filter screen can be replaced.

[0008] Furthermore, two groups of placement rods are symmetrically arranged on the inner side of the mounting frame, one group of placement rods includes two placement rods, and slots are opened on the placement rods, and metal filters are inserted in the slots. A limiting plate is arranged at one end of the placement rod.

[0009] The above solution can facilitate the installation, positioning and removal of the metal filter through the slot and the limit plate, so that the metal filter can be replaced regularly to ensure the suction effect of the debris.

[0010] Furthermore, a cylinder is arranged on the limit plate, and the cylinder is connected with a scraper which contacts the outer surface of the metal filter.

[0011] The above scheme can clean the main adsorption area on the outer surface of the metal filter by driving the scraper to move through the cylinder to scrape off some of the attached debris into the drop chute, which can extend the service life of the metal filter and does not require frequent shutdown for replacement and cleaning.

[0012] Furthermore, a mounting groove is provided inside the U-shaped processing table, the mounting groove is communicated with the blanking groove, and a waste box is movably installed in the mounting groove, and a handle is provided on the waste box.

[0013] In the above solution, the waste box can be taken out from the inside of the U-shaped processing table through the handle to dump the internal debris.

[0014] Furthermore, the limiting plate is a magnetic plate.

[0015] In the above solution, when the metal filter screen contacts the limiting plate, an adsorption force will be generated, and the metal filter screen will not be easily displaced during the subsequent scraper movement, and the fixing effect will be better.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] The debris generated by the device during the waste edge cutting process of the endurance board can be promptly and quickly sucked and adsorbed on the metal filter screen, which will not affect the subsequent cutting and significantly reduces the labor intensity and safety hazards of the existing manual collection of debris. After completing the waste edge cutting of a batch of endurance boards, the entire equipment can be shut down and the metal filter screen can be replaced. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the negative pressure fan installation;

[0020] Figure 3 This is a schematic diagram of the scraper installation;

[0021] Figure 4 A schematic diagram for installing a waste bin;

[0022] Reference numerals:

[0023] 1. Conveyor belt; 2. U-shaped processing table; 21. Blanking chute; 22. Waste box; 23. Handle; 3. Mounting frame; 31. Electric push rod; 32. Connecting plate; 33. Driving motor; 34. Saw blade; 35. Negative pressure fan; 36. Through hole; 37. Placement rod; 371. Slot; 38. Limiting plate; 39. Metal filter; 41. Cylinder; 42. Scraper. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. The utility model is further described in combination with the drawings and embodiments:

[0025] like Figures 1 to 4 As shown, a waste edge cutting device for endurance board includes a conveyor belt 1 and a cutting assembly. A U-shaped processing table 2 with a constant height is arranged on one side of the end of the conveyor belt 1. A mounting frame 3 and symmetrically distributed blanking troughs 21 are arranged on the U-shaped processing table 2. An electric push rod 31, symmetrically distributed negative pressure fans 35 and a through hole 36 arranged opposite to the negative pressure fan 35 are arranged on the mounting frame 3. The electric push rod 31 is connected to a connecting plate 32. The connecting plate 32 is symmetrically provided with a cutting assembly matched with the blanking trough 21. Specifically, the cutting assembly includes a driving motor 33 and a saw blade 34. The cutting assembly has been shown in the figure to adopt the existing technology without improvement. A metal filter 39 is arranged on the side of the through hole 36 away from the negative pressure fan 35.

[0026] Further refinement of the embodiment of the present utility model is as follows: Figure 2 and Figure 3 As shown, two groups of placement rods 37 are symmetrically arranged on the inner side of the mounting frame 3, one group of placement rods 37 includes two placement rods and a slot 371 is opened on the placement rod 37, a metal filter 39 is inserted into the slot 371, and a limiting plate 38 is arranged at one end of the placement rod 37; the slot 371 and the limiting plate 38 can facilitate the installation, positioning and disassembly of the metal filter 39, so that the metal filter 39 can be replaced regularly to ensure the suction effect of the debris.

[0027] Further refinement of the embodiment of the present utility model is as follows: Figure 1 and Figure 4As shown, a mounting groove is provided inside the U-shaped processing table 2, and the mounting groove is not numbered in the figure. The mounting groove is connected with the blanking groove 21, and a waste box 22 is movably installed in the mounting groove. Specifically, the waste box 22 is slidably fitted in the mounting groove, and a handle 23 is provided on the waste box 22. The handle 23 can be used to regularly take out the waste box 22 from the inside of the U-shaped processing table 2 to dump the internal debris.

[0028] It should be noted that the conveyor belt 1, the cutting assembly, the electric push rod 31 and the negative pressure fan 35 are all electrically connected to the controller, which is not shown in the figure.

[0029] The workflow of this utility model:

[0030] First, the long section of endurance board after cooling and forming is transported to the U-shaped processing table 2 along the conveyor belt 1 (effectively limited during the conveying process of the conveyor belt 1, the specific limiting means is not shown in this application, and the cylinder is used to drive the mounting plate equipped with rollers to move from both sides to the center without affecting the normal transportation of the endurance board and the endurance board will not be offset. This method belongs to the existing technical means and is not improved). Then the endurance board continues to move along the U-shaped processing table 2. At the same time, the controller controls the electric push rod 31 to drive the two groups of cutting components to synchronously descend to the top of the blanking chute 21, and then the cutting components start working. As the polycarbonate sheet is continuously conveyed forward, the uneven waste edges on both sides will come into contact with the cutting components, and the assembly line cutting process will begin. Debris will be generated during the cutting process, and the controller will control the negative pressure fans 35 on both sides to work synchronously, and then generate suction force through the through holes 36. At this time, the debris generated during the cutting process will be sucked and adsorbed on the metal filter 39, which will not affect the subsequent cutting, and significantly reduces the labor intensity and safety hazards of the existing manual collection of debris. After the waste edge cutting of a batch of polycarbonate sheets is completed, the entire equipment will be shut down and the metal filter 39 can be replaced.

[0031] In some embodiments, Figure 3 As shown, a cylinder 41 is provided on the limit plate 38, and the cylinder 41 is connected to a scraper 42 which contacts the outer surface of the metal filter 39 and is distributed front and back. In this embodiment, the cylinder 41 drives the scraper 42 to move, so as to clean the main adsorption area of ​​the outer surface of the metal filter 39 to scrape off a part of the attached debris into the blanking chute 21 (the negative pressure fan is briefly stopped during scraping). In this way, the service life of the metal filter 39 can be extended without frequent shutdown for replacement and cleaning.

[0032] The above embodiment is further optimized in that the limit plate 38 is a magnetic plate. In this embodiment, when the metal filter 39 contacts the limit plate 38, an adsorption force is generated. When the scraper 42 moves subsequently, the metal filter 39 is not easily displaced, and the fixing effect is better.

[0033] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. A polycarbonate sheet waste edge cutting device, comprising a conveyor belt (1) and a cutting assembly, wherein the cutting assembly comprises a drive motor and a saw blade connected to the drive motor, wherein: A U-shaped processing table (2) with a height being level is arranged at one end of the conveyor belt (1), a mounting frame (3) and symmetrically distributed blanking troughs (21) are arranged on the U-shaped processing table (2), an electric push rod (31), symmetrically distributed negative pressure fans (35) and a through hole (36) arranged opposite to the negative pressure fans (35) are arranged on the mounting frame (3), the electric push rod (31) is connected to a connecting plate (32), a cutting assembly matching the blanking trough (21) is symmetrically arranged on the connecting plate (32), and a metal filter (39) is arranged on the side of the through hole (36) away from the negative pressure fan (35).

2. The polycarbonate sheet waste trimming device according to claim 1, characterized in that: Two groups of placement rods (37) are symmetrically arranged on the inner side of the mounting frame (3), one group of placement rods (37) comprises two placement rods, and a slot (371) is provided on the placement rod (37), a metal filter screen (39) is inserted into the slot (371), and a limiting plate (38) is provided at one end of the placement rod (37).

3. The polycarbonate sheet waste cutting device according to claim 2, characterized in that: The limiting plate (38) is provided with a cylinder (41), and the cylinder (41) is connected with a scraper (42) in contact with the outer surface of the metal filter screen (39).

4. The polycarbonate sheet waste trimming device according to claim 1, characterized in that: The U-shaped processing table (2) is provided with a mounting groove inside, the mounting groove is connected with the blanking groove (21), and a waste box (22) is movably installed in the mounting groove, and a handle (23) is provided on the waste box (22).

5. The polycarbonate sheet waste edge cutting device according to claim 3, characterized in that: The limiting plate (38) is a magnetic plate.