Optical film tearing mechanism

By designing an optical film tearing mechanism including a clamping assembly and a lifting assembly, the problem of unguided film movement and low cutting efficiency is solved, and a more efficient and accurate film tearing and cutting process is achieved.

CN222537879UActive Publication Date: 2025-02-28SHENZHEN JINGUANGBAO PHOTOELECTRIC CO LTD
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Patent Information

Application Number
CN202421311495.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-02-28
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

During the tearing process of the existing film tearing mechanism, the membrane body moves without being guided, the separation between the membrane body and the object is not neat enough, the membrane body cannot be effectively pressed, and the cutting efficiency is low.

Method used

An optical film tearing mechanism is designed, including a frame, a lifting frame, a U-frame, a U-shaped plate, a clamping assembly and a lifting assembly. The membrane material is nipped by the clamping assembly, and the lifting assembly drives the clamping assembly to move up and down, thereby realizing the pulling and tearing of the membrane material, and guiding and pressing the movement of the membrane material through the pressing roller to ensure the accuracy and efficiency of cutting.

Benefits of technology

The quality and efficiency of tearing the film are improved, ensuring that the film remains stable during the tearing process, reducing the error and labor intensity of manual operations, and improving the accuracy and efficiency of cutting.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model belongs to the field of film tearing machines, particularly relates to an optical film material film tearing mechanism, and provides the following scheme aiming at the problems that the movement of a film body cannot be guided, the separation part of the film body and an object is not tidy enough, the film body cannot be effectively pressed and the cutting efficiency is low in the prior art: the optical film material film tearing mechanism comprises a rack, a lifting frame is fixedly installed at the top of the rack, a U-shaped frame is arranged on one side of the lifting frame, a U-shaped plate is fixedly connected to one side of the lifting frame, the U-shaped frame is located in the U-shaped plate, a cutter is arranged below the U-shaped plate, and a membrane material can be cut through the cutter; according to the automatic film tearing device, the clamping assembly and the lifting assembly are used in a matched mode, film tearing can be automatically conducted, film materials in the conveying process are guided and pressed through height adjustment of the pressing roller, it can be guaranteed that the film tearing process is more stable, and the film materials are cut more accurately.
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Description

Technical Field

[0001] The utility model relates to the technical field of film tearing machines, in particular to an optical film material film tearing mechanism. Background Art

[0002] With the widespread application of optical films in display technology, optical devices, lighting and other fields, the demand for their processing and treatment is also growing. During the production and use of optical films, they often need to be cut, peeled, and torn to meet the specific needs of different products.

[0003] The existing film tearing mechanism still has some shortcomings in the process of film tearing:

[0004] When the existing film tearing mechanism is in use, the film is torn during the conveying process by the conveying mechanism. Not only is the movement of the film not guided, but the separation between the film and the object is not neat. In addition, the film is not effectively pressed during the cutting process, resulting in low cutting efficiency. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art that the movement of the film body is not guided, the separation between the film body and the object is not neat, the film body cannot be effectively pressed, and the cutting efficiency is low, and an optical film tearing mechanism is proposed.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] An optical film tearing mechanism comprises a frame, a lifting frame is fixedly installed on the top of the frame, a U-shaped frame is provided on one side of the lifting frame, a U-shaped plate is fixedly connected to one side of the lifting frame, and the U-shaped frame is located in the U-shaped plate, and a cutter is provided under the U-shaped plate, and the film material can be cut by the cutter; it also includes a clamping component, and the clamping component is located in the U-shaped frame, and one end of the film material can be clamped by the clamping component; it also includes a lifting component, and the lifting component can drive the clamping component to move up and down, so as to pull one end of the film material, tear the film, and make it easier to cut the film material at the required position.

[0008] In one possible design, the clamping assembly includes a base plate fixedly connected to one side of the U-shaped frame, a pressure plate slidably connected in the U-shaped frame, and the pressure plate and the base plate are close together to clamp one end of the film material, a second screw rod is rotatably connected in the U-shaped frame, a second drive motor is fixedly connected in the U-shaped frame, and the output shaft of the second drive motor is fixedly connected to the bottom end of the second screw rod, and the second screw rod thread passes through the pressure plate, and the rotation of the second screw rod can drive the pressure plate to move up and down in the U-shaped frame, and the film material can be torn by moving upward.

[0009] In a possible design, the lifting assembly includes a third screw rod rotatably connected to the lifting frame, a second nut is slidably connected to the lifting frame, and the second nut is threadedly sleeved on the third screw rod, a third drive motor is fixedly connected to the top of the lifting frame, and one end of the output shaft of the third drive motor is fixedly connected to the top of the third screw rod, two connecting sliders are slidably connected to the lifting frame, and one side of the U-shaped frame and the second nut are fixedly connected to the two connecting sliders.

[0010] In a possible design, a first screw rod is rotatably connected inside the U-shaped plate, a first drive motor is fixedly connected inside the U-shaped plate, and one end of the output shaft of the first drive motor is fixedly connected to one end of the first screw rod, the first screw rod can be driven to rotate by the output shaft of the first drive motor, a first nut is slidably connected inside the U-shaped plate, and the first nut is threadedly sleeved on the outer wall of the first screw rod, the cutter is fixedly installed on the bottom of the first nut, and the movement of the first nut drives the cutter to cut the film material.

[0011] In a possible design, a pressure roller is provided under the U-shaped plate, which can guide the movement of the film material. Two electric push rods are fixedly connected inside the U-shaped plate, and one end of the output shafts of the two electric push rods are fixedly connected to the two ends of the pressure roller through a connecting seat and a connecting roller. The height of the pressure roller can be adjusted by telescopically moving one end of the output shaft of the electric push rod, and the torn part of the film material can be pressed to facilitate cutting by the cutter.

[0012] In one possible design, a conveying structure is fixedly installed in the frame. The conveying structure is composed of a driving motor, a conveyor belt and three conveyor rollers, and the three conveyor rollers are arranged in a triangle. The output shaft of the driving motor in the conveying structure can drive one of the conveyor rollers to rotate. The three conveyor rollers are connected by the conveyor belt. The rotation of the conveyor belt can transport and move the objects to be torn off.

[0013] In the present application, first, the object to be torn off is placed on the conveyor belt, and the driving motor drives the conveyor roller to rotate, thereby driving the conveyor belt to send the film material into the working area of ​​the film tearing mechanism. In this process, the film material moves forward smoothly and continuously to prepare for the subsequent film tearing operation. When the film material reaches the predetermined position, one end of the film body passes through one side of the pressure roller and is placed between the pressure plate and the bottom plate. The second drive motor output shaft drives the second screw rod to rotate, and the second screw rod is threaded into the thread groove of the pressure plate. Through the cooperation of the second screw rod and the pressure plate thread groove, the bottom plate fixedly connected to one side of the mechanism is driven to cooperate with the pressure plate slidably connected to the U-shaped frame to clamp one end of the film material. At this time, the clamping force is moderate to ensure that the film material will not slip or be damaged during the film tearing process. Next, the lifting component begins to play a role, and by rotating the third screw rod connected to the lifting frame The screw rod and the second nut threadedly connected to the third screw rod work together, and the clamping assembly moves in the vertical direction. This movement drives one end of the clamped film material to be torn upward, thereby achieving preliminary separation of the film material. In the process of the film material being torn, the pressure roller arranged under the U-shaped plate guides the movement of the film material to ensure that the film material remains stable during the film tearing process. The height of the pressure roller can be adjusted by telescopic movement of the output shaft of the electric push rod, and the torn part of the film material can be pressed, which helps the cutter to cut the film more accurately. During cutting, the cutting assembly in the U-shaped plate starts to work, and the first screw rod connected to the U-shaped plate is driven to rotate by the output shaft of the first drive motor. At the same time, the first nut slides along its outer wall driven by the first screw rod, and the cutter fixedly installed at the bottom of the first nut cuts the film material to ensure the accuracy and efficiency of the film tearing process.

[0014] Beneficial effects:

[0015] In the utility model, the optical film tearing mechanism can also guide and press the film, further improving the film tearing quality and efficiency. The pressure roller can guide the movement of the film material to ensure that the film material remains stable during the film tearing process. By adjusting the height of the pressure roller, the torn part of the film material is pressed, which helps the cutting assembly cutter to cut the film material more accurately.

[0016] In the utility model, the optical film tearing mechanism realizes the automatic film tearing operation of the film material through the coordinated work of the clamping component and the lifting component. The clamping component can accurately clamp one end of the film material, and the lifting component can drive the clamping component to move up and down, thereby realizing the pulling and tearing of the film material. This design not only improves the film tearing efficiency, but also reduces the difficulty of operation, and reduces the error and labor intensity of manual operation;

[0017] In the utility model, the film can be automatically torn off by the coordinated use of the clamping assembly and the lifting assembly, and the film material being transported can be guided and pressed by adjusting the height of the pressure roller, which can ensure greater stability during the film tearing process and more accurate film cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a three-dimensional structural schematic diagram of an optical film tearing mechanism proposed by the utility model;

[0019] Figure 2 This is a cross-sectional structural schematic diagram of a U-shaped plate of an optical film tearing mechanism proposed by the utility model;

[0020] Figure 3 This is a cross-sectional structural schematic diagram of a U-shaped frame of an optical film tearing mechanism proposed by the utility model;

[0021] Figure 4 The utility model is a schematic cross-sectional structure diagram of a lifting frame of an optical film tearing mechanism.

[0022] In the figure: 1. frame; 2. conveying structure; 3. lifting frame; 4. U-shaped frame; 5. U-shaped plate; 6. pressure roller; 7. first screw rod; 8. cutter; 9. first nut; 10. first drive motor; 11. electric push rod; 12. pressure plate; 13. bottom plate; 14. second drive motor; 15. second screw rod; 16. connecting slider; 17. third drive motor; 18. second nut; 19. third screw rod. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] Example 1

[0025] Reference Figure 1, an optical film tearing mechanism includes a frame 1, a lifting frame 3 is fixedly installed on the top of the frame 1, a U-shaped frame 4 is provided on one side of the lifting frame 3, a U-shaped plate 5 is fixedly connected to one side of the lifting frame 3, and the U-shaped frame 4 is located in the U-shaped plate 5, a cutter 8 is provided under the U-shaped plate 5, and the film material can be cut by the cutter 8; it also includes a clamping component, and the clamping component is located in the U-shaped frame 4, and one end of the film material can be clamped by the clamping component; it also includes a lifting component, and the lifting component can drive the clamping component to move up and down, so as to pull one end of the film material to tear the film, which is more convenient for cutting the film material at the required position. We constructed the frame 1 as the supporting base of the entire mechanism, and we firmly installed the lifting frame 3 on the top of the frame 1, a U-shaped frame 4 is provided on one side of the lifting frame 3, and a U-shaped plate 5 is fixedly connected to the other side of the lifting frame 3 to ensure that the U-shaped frame 4 is located inside the U-shaped plate 5,

[0026] Below the U-shaped plate 5, we set a cutter 8. The main function of the cutter 8 is to cut the membrane material to meet the needs of different lengths.

[0027] Reference Figure 3 The clamping assembly includes a bottom plate 13 fixedly connected to one side of the U-shaped frame 4, a pressing plate 12 is slidably connected in the U-shaped frame 4, and the pressing plate 12 and the bottom plate 13 are close to each other to clamp one end of the film material, and a second screw rod 15 is rotatably connected in the U-shaped frame 4, and a second drive motor 14 is fixedly connected in the U-shaped frame 4, and the output shaft of the second drive motor 14 is fixedly connected to the bottom end of the second screw rod 15, and the second screw rod 15 is threadedly penetrated through the pressing plate 12, and the pressing plate 12 can be driven to move up and down in the U-shaped frame 4 by the rotation of the second screw rod 15, and the film material can be torn by moving upward. Located in the U-shaped frame 4. The clamping assembly includes a bottom plate 13 fixedly connected to one side of the U-shaped frame 4, and a pressing plate 12 that can slide in the U-shaped frame 4. When the pressing plate 12 and the bottom plate 13 are close to each other, they can clamp one end of the film material to ensure the stability of the film material during the film tearing process. In order to realize the up and down movement of the pressing plate 12, we rotatably connect a second screw rod 15 in the U-shaped frame 4, and fixedly install a second drive motor 14 in the U-shaped frame 4, and the output shaft of the second drive motor 14 is fixedly connected to the bottom end of the second screw rod 15. The second screw rod 15 threadedly penetrates the pressing plate 12, so when the second drive motor 14 drives the second screw rod 15 to rotate, the pressing plate 12 will move up and down in the U-shaped frame 4 along the screw rod direction. This design allows us to tear the film material by controlling the second drive motor 14.

[0028] Reference Figure 4The lifting assembly includes a third screw rod 19 rotatably connected to the lifting frame 3, a second nut 18 is slidably connected to the lifting frame 3, and the second nut 18 is threadedly sleeved on the third screw rod 19, a third driving motor 17 is fixedly connected to the top of the lifting frame 3, and one end of the output shaft of the third driving motor 17 is fixedly connected to the top of the third screw rod 19, two connecting sliders 16 are slidably connected to the lifting frame 3, and one side of the U-shaped frame 4 and the second nut 18 are fixedly connected to the two connecting sliders 16. A lifting assembly includes a third screw rod 19 rotatably connected to the lifting frame 3. A second nut 18 is slidably connected to the lifting frame 3, and the second nut 18 is threadedly sleeved on the third screw rod 19. A third drive motor 17 is fixedly connected to the top of the lifting frame 3, and its output shaft is fixedly connected to the top of the third screw rod 19. In addition, two connecting sliders 16 are slidably connected to the lifting frame 3, and one side of the U-shaped frame 4 is fixedly connected to the second nut 18 and the two connecting sliders 16. Therefore, when the third drive motor 17 drives the third screw rod 19 to rotate, the second nut 18 will move along the direction of the screw rod, thereby driving the clamping assembly to move up and down, thereby pulling and tearing the film material.

[0029] The present application can be used in the field of film tearing machines, and can also be used in other fields applicable to the present application.

[0030] Example 2

[0031] refer to Figure 2 , improved on the basis of embodiment 1: an optical film tearing mechanism, which is applied to the field of film tearing machines, a first screw rod 7 is rotatably connected in the U-shaped plate 5, a first drive motor 10 is fixedly connected in the U-shaped plate 5, and one end of the output shaft of the first drive motor 10 is fixedly connected to one end of the first screw rod 7, the first screw rod 7 can be driven to rotate by the output shaft of the first drive motor 10, a first nut 9 is slidably connected in the U-shaped plate 5, and the first nut 9 is threadedly sleeved on the outer wall of the first screw rod 7, a cutter 8 is fixedly installed at the bottom of the first nut 9, and the cutter 8 is driven to cut the film material by the movement of the first nut 9. Inside the U-shaped plate 5, we have rotatably connected a first screw rod 7 and fixedly connected a first drive motor 10. The output shaft of the first drive motor 10 is fixedly connected to one end of the first screw rod 7. Therefore, when the first drive motor 10 is working, it will drive the first screw rod 7 to rotate. Inside the U-shaped plate 5, we have also slidably connected a first nut 9, which is threaded on the outer wall of the first screw rod 7. The cutter 8 is fixedly installed at the bottom of the first nut 9. Therefore, when the first screw rod 7 rotates, it will drive the first nut 9 to move along the direction of the screw rod, thereby driving the cutter 8 to cut the film material.

[0032] refer to Figure 2A pressing roller 6 is provided below the U-shaped plate 5, and the pressing roller 6 can guide the movement of the film material. Two electric push rods 11 are fixedly connected inside the U-shaped plate 5, and one end of the output shaft of the two electric push rods 11 is fixedly connected to the two ends of the pressing roller 6 through the connecting seat. A pressing roller 6 is provided below the U-shaped plate 5, and the pressing roller 6 is fixedly connected to the U-shaped plate 5 through two electric push rods 11. By adjusting the extension and contraction of the output shaft of the electric push rod 11, we can adjust the height of the pressing roller 6 to ensure that it can effectively press the film material, so that the torn part remains flat, which is convenient for the cutter 8 to cut.

[0033] refer to Figure 1 A conveying structure 2 is fixedly installed in the frame 1. The conveying structure 2 is composed of a driving motor, a conveyor belt and three conveyor rollers, and the three conveyor rollers are arranged in a triangle. The output shaft of the driving motor in the conveying structure 2 can drive one of the conveyor rollers to rotate. The three conveyor rollers are connected by the conveyor belt. The rotation of the conveyor belt can transport and move the objects to be torn off. A conveying structure 2 is fixedly installed in the frame 1. The conveying structure 2 is composed of a driving motor, a conveyor belt and three conveyor rollers, and the three conveyor rollers are arranged in a triangle. The output shaft of the driving motor can drive one of the conveyor rollers to rotate. The three conveyor rollers are connected by the conveyor belt, thereby realizing continuous transportation of film materials.

[0034] However, as is well known to those skilled in the art, the working principles and wiring methods of the first drive motor 10, the electric push rod 11, the second drive motor 14 and the third drive motor 17 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any optional selections according to their needs or convenience.

[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An optical film tearing mechanism, characterized in that: include: A frame (1), a lifting frame (3) is fixedly installed on the top of the frame (1), a U-shaped frame (4) is provided on one side of the lifting frame (3), a U-shaped plate (5) is fixedly connected to one side of the lifting frame (3), and the U-shaped frame (4) is located inside the U-shaped plate (5), and a cutter (8) is provided below the U-shaped plate (5), and the film material can be cut by the cutter (8); It also includes a clamping assembly, and the clamping assembly is located in the U-shaped frame (4), and one end of the membrane material can be clamped by the clamping assembly; It also includes a lifting component, which can drive the clamping component to move up and down, so as to pull one end of the film material and tear the film, making it easier to cut the film material at the required position.

2. The optical film tearing mechanism according to claim 1, characterized in that: The clamping assembly comprises a bottom plate (13) fixedly connected to one side of the U-shaped frame (4); a pressure plate (12) is slidably connected inside the U-shaped frame (4); the pressure plate (12) and the bottom plate (13) are close to each other and can clamp one end of the film material; a second screw rod (15) is rotatably connected inside the U-shaped frame (4); a second drive motor (14) is fixedly connected inside the U-shaped frame (4); the output shaft of the second drive motor (14) is fixedly connected to the bottom end of the second screw rod (15); the second screw rod (15) is threadedly penetrated through the pressure plate (12); the rotation of the second screw rod (15) can drive the pressure plate (12) to move up and down inside the U-shaped frame (4); and the film material can be torn by moving upward.

3. The optical film tearing mechanism according to claim 1, characterized in that: The lifting assembly comprises a third screw rod (19) rotatably connected in the lifting frame (3), a second nut (18) is slidably connected in the lifting frame (3), and the second nut (18) is threadedly sleeved on the third screw rod (19), a third drive motor (17) is fixedly connected to the top of the lifting frame (3), and one end of the output shaft of the third drive motor (17) is fixedly connected to the top of the third screw rod (19), two connecting sliders (16) are slidably connected in the lifting frame (3), and one side of the U-shaped frame (4) and the second nut (18) are fixedly connected to the two connecting sliders (16).

4. The optical film tearing mechanism according to claim 1, characterized in that: A first screw rod (7) is rotatably connected inside the U-shaped plate (5), a first drive motor (10) is fixedly connected inside the U-shaped plate (5), and one end of the output shaft of the first drive motor (10) is fixedly connected to one end of the first screw rod (7), and the first screw rod (7) can be driven to rotate by the output shaft of the first drive motor (10), a first nut (9) is slidably connected inside the U-shaped plate (5), and the first nut (9) is threadedly sleeved on the outer wall of the first screw rod (7), and a cutter (8) is fixedly installed at the bottom of the first nut (9), and the cutter (8) is driven by the movement of the first nut (9) to cut the film material.

5. The optical film tearing mechanism according to claim 1, characterized in that: A pressing roller (6) is provided below the U-shaped plate (5), and the pressing roller (6) can guide the movement of the film material. Two electric push rods (11) are fixedly connected inside the U-shaped plate (5), and one end of the output shaft of the two electric push rods (11) is fixedly connected to the two ends of the pressing roller (6) through a connecting seat. By telescopically moving one end of the output shaft of the electric push rod (11), the height of the pressing roller (6) can be adjusted, and the torn part of the film material can be pressed to facilitate the cutting of the film by the cutter (8).

6. The optical film tearing mechanism according to claim 2, characterized in that: A conveying structure (2) is fixedly installed in the frame (1), and the conveying structure (2) is composed of a driving motor, a conveyor belt and three conveyor rollers, and the three conveyor rollers are arranged in a triangle. The output shaft of the driving motor in the conveying structure (2) can drive one of the conveyor rollers to rotate, and the three conveyor rollers are connected by the conveyor belt. The rotation of the conveyor belt can transport and move the object to be torn off the film.