Granulator for long glass fiber production
By designing pelletizing units and sieve pelletizing units in a long glass fiber pelletizing machine, using tool cutting and thick and fine pore mesh screening, the problem of difficult classification of particles after cutting in the prior art is solved, and the quality and efficiency of pelletizing are improved.
Patent Information
- Application Number
- CN202421349974.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The existing long glass fiber pelletizers are difficult to effectively classify during the cutting process, resulting in a mixture of particles and impurities of different sizes, affecting the quality of the pelletizing.
A pelletizer including pelletizing units and sieve pelletizing units is designed. The pelletizing units are cut in a built-in tool, and the sieve pelletizing units are screened through coarse-hole mesh plates and fine-hole mesh plates, and the screening efficiency is accelerated using a double-headed cylinder.
Effective screening and classification of long glass fiber particles is achieved, the quality of pelletizing is improved, and the generation of impurities and incomplete particles is reduced.
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Abstract
Description
Technical Field
[0001] The utility model belongs to the field of long glass fiber pelletizing, in particular to a pelletizer for long glass fiber production. Background Art
[0002] Long glass fiber is one of the commonly used materials in the manufacturing industry. Pelletizers are used in the production process of long glass fiber. Pelletizers are usually used to cut long glass fiber materials into granules for subsequent processing and product production of long glass fiber.
[0003] When the long glass fiber is pelletized, it is first transmitted to the inside of the pelletizer through the feed port, and at the same time, the long glass fiber is cut into pellets by the cutter inside the pelletizer, so as to complete the pelletizing operation of the long glass fiber; however, the existing pelletizer will produce particles of different sizes when pelletizing the long glass fiber, and some impurities or incomplete particles may be generated during the cutting process. Due to the lack of a screening mechanism, the impurity particles, large-sized particles and small-sized glass fiber particles will be mixed together after the cutting is completed, making it difficult to classify them, thereby affecting the pelletizing quality.
[0004] In summary, the utility model provides a pelletizer for long glass fiber production to solve the above problems. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0006] A pelletizer for long glass fiber production, comprising a pelletizing unit, a screening unit is arranged at the bottom of the pelletizing unit, the pelletizing unit comprises a pelletizing box, pulleys are arranged on both sides of the top of the pelletizing box, a first motor is arranged on the top of the left pulley, tools are fixedly connected to the bottoms of the two pulleys, and the tools are located in the inner cavity of the pelletizing box, the screening unit comprises a screening box, a coarse-pore mesh plate and a fine-pore mesh plate are respectively arranged at the upper and lower ends of the inner cavity of the screening box, a double-headed cylinder is arranged between the coarse-pore mesh plate and the fine-pore mesh plate, and the output ends at both ends of the double-headed cylinder are fixedly connected to the coarse-pore mesh plate and the fine-pore mesh plate, respectively, the tops of the coarse-pore mesh plate and the fine-pore mesh plate are fixedly connected to a second motor, and the output shaft of the second motor is transmission-connected to a screw, and a push plate is threadedly connected to the surface of the screw.
[0007] Furthermore, in the utility model, the output shaft of the first motor is drivingly connected to the pulley on the left side, the two pulleys are drivingly connected by a transmission belt, the bottom of the pulley is movably connected to the pelletizing box through a bearing, and the inner cavity of the pelletizing box is connected to the inner cavity of the screening box.
[0008] Furthermore, in the utility model, the front of the screening box is movably connected to a box door via a hinge, a groove is provided on the front of the box door, a sealing strip is fixedly connected to the surface of the box door, and the side of the sealing strip away from the box door is in contact with the screening box.
[0009] Furthermore, in the utility model, a feed barrel is fixedly connected to the top of the pelletizing box, a sealing plate is movably connected to the top of the feed barrel via a hinge, and an inner cavity of the feed barrel is communicated with an inner cavity of the pelletizing box.
[0010] Furthermore, in the utility model, both sides of the coarse-pore mesh plate and the fine-pore mesh plate are fixedly connected with limiting blocks, both sides of the inner cavity of the screening box are provided with limiting grooves, the limiting blocks are located in the inner cavity of the limiting grooves and are slidably connected with the inner cavity of the limiting grooves.
[0011] Furthermore, in the utility model, limiting rods are provided on both sides of the top of the coarse-pore mesh plate and the fine-pore mesh plate, and the limiting rods pass through the inner cavity of the push plate. One end of the limiting rod and the screw rod are fixedly connected to the bottom of the coarse-pore mesh plate and the fine-pore mesh plate respectively through fixing plates.
[0012] Furthermore, in the utility model, a support plate is fixedly connected to the surface of the double-headed cylinder, and one side of the support plate is fixedly connected to the inner wall of the screening box, and a bracket is fixedly connected to the top of the first motor, and the other end of the bracket is fixedly connected to the top of the pelletizing box.
[0013] Beneficial effects: The utility model has the following beneficial effects:
[0014] The utility model drives a pulley to rotate through a first motor, so that the pulley drives a cutter to rotate to cut the long glass fiber into particles. After being cut into particles, the long glass fiber will fall into the interior of a screening box, and large-sized particles will be intercepted by a coarse-pore mesh plate, and small-sized particles will be intercepted by a fine-pore mesh plate, and then fine impurity particles will pass through the fine-pore mesh plate and fall on the bottom of the inner cavity of the screening box for collection. During the screening process, the coarse-pore mesh plate and the fine-pore mesh plate will be driven up and down by the output end of the double-headed cylinder, thereby accelerating the screening efficiency, thereby realizing the screening and classification processing of the long glass fiber particles, and the screw is driven to rotate by the output shaft of the second motor, so that the screw drives the push plate to move to one side, and then the push plate pushes the screened particles, thereby facilitating the discharging operation of the screened particles. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the pulley and connection structure of the utility model;
[0017] Figure 3This is a schematic diagram of the cross-sectional structure of the screening box of the utility model;
[0018] Figure 4 It is a schematic diagram of the connection structure of the coarse-hole mesh plate, the second motor and the screw rod of the utility model.
[0019] In the figure:
[0020] 1. Pelletizing unit; 11. Pelletizing box; 111. Feed barrel; 12. Pulley; 13. First motor; 14. Cutting tool; 2. Screening unit; 21. Screening box; 211. Box door; 212. Limiting groove; 22. Coarse-mesh plate; 221. Limiting block; 23. Fine-mesh plate; 24. Double-headed cylinder; 25. Second motor; 26. Screw; 27. Push plate; 271. Limiting rod. DETAILED DESCRIPTION
[0021] In order to better understand the technical content of the utility model, specific embodiments are cited and described as follows in conjunction with the accompanying drawings. In this disclosure, various aspects of the utility model are described with reference to the accompanying drawings, and many illustrative embodiments are shown in the accompanying drawings. The embodiments of the present disclosure are not necessarily defined to include all aspects of the utility model. It should be understood that the various concepts and embodiments introduced above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in the utility model are not limited to any implementation method. In addition, some aspects disclosed in the utility model can be used alone, or used in any appropriate combination with other aspects disclosed in the utility model.
[0022] Example 1
[0023] like Figure 1-4 As shown, it is the first embodiment of the utility model, which provides a pelletizer for long glass fiber production, including a pelletizer unit 1, a pelletizer unit 2 is arranged at the bottom of the pelletizer unit 1, the pelletizer unit 1 includes a pelletizer box 11, both sides of the top of the pelletizer box 11 are provided with pulleys 12, the top of the left pulley 12 is provided with a first motor 13, the bottoms of the two pulleys 12 are fixedly connected with a cutter 14, and the cutter 14 is located in the inner cavity of the pelletizer box 11, and the pelletizer unit 2 includes a screening box 21. A coarse-pore mesh plate 22 and a fine-pore mesh plate 23 are respectively arranged at the upper and lower ends of the inner cavity of the screening box 21, a double-headed cylinder 24 is arranged between the coarse-pore mesh plate 22 and the fine-pore mesh plate 23, and the output ends at both ends of the double-headed cylinder 24 are respectively fixedly connected to the coarse-pore mesh plate 22 and the fine-pore mesh plate 23, the tops of the coarse-pore mesh plate 22 and the fine-pore mesh plate 23 are both fixedly connected with a second motor 25, and the output shaft of the second motor 25 is transmission-connected with a screw rod 26, and the surface of the screw rod 26 is threadedly connected with a push plate 27.
[0024] like Figure 1-4As shown, the left pulley 12 is driven to rotate by the first motor 13, and the left pulley 12 drives the right pulley 12 to rotate through the belt, and then the two pulleys 12 rotate at the same time, and the pulley 12 can drive the cutter 14 to rotate, and the long glass fiber can be cut into particles through the rotation of the cutter 14. After being cut into particles, the long glass fiber will fall into the interior of the screening box 21, and the large-sized particles will be intercepted by the coarse-pore mesh plate 22, and the small-sized particles will be intercepted by the fine-pore mesh plate 23, and then the fine impurity particles will pass through the fine-pore mesh plate 23 and fall at the bottom of the inner cavity of the screening box 21 for collection. During the screening process, the coarse-pore mesh plate 22 and the fine-pore mesh plate 23 will be driven up and down by the output end of the double-headed cylinder 24, so as to speed up the screening efficiency, so as to realize the screening and classification of the long glass fiber particles, and the screw 26 is driven to rotate by the output shaft of the second motor 25, so that the screw 26 drives the push plate 27 to move to one side, and then the push plate 27 pushes the screened particles, so as to facilitate the discharge operation of the screened particles.
[0025] Example 2
[0026] Reference Figure 1 , which is the second embodiment of the utility model, and this embodiment is based on the previous embodiment.
[0027] In this embodiment, the output shaft of the first motor 13 is transmission connected to the left pulley 12, and the two pulleys 12 are transmission connected by a transmission belt. The bottom of the pulley 12 is movably connected to the pelletizing box 11 through a bearing, and the inner cavity of the pelletizing box 11 is connected to the inner cavity of the screening box 21.
[0028] The front of the screening box 21 is movably connected to a box door 211 via a hinge. A groove is provided on the front of the box door 211. A sealing strip is fixedly connected to the surface of the box door 211, and the side of the sealing strip away from the box door 211 contacts the screening box 21.
[0029] A feed barrel 111 is fixedly connected to the top of the pelletizing box 11 , a sealing plate is movably connected to the top of the feed barrel 111 via a hinge, and an inner cavity of the feed barrel 111 is communicated with an inner cavity of the pelletizing box 11 .
[0030] like Figure 1 As shown, the long glass fibers can be conveniently transferred to the interior of the pelletizing box 11 for pelletizing through the feed barrel 111, and the sealing plate can close the feed barrel 111, the screening box 21 can be closed through the box door 211, and the sealing strip can ensure the sealing of the connection between the two.
[0031] Example 3
[0032] Reference Figure 1 , 3 and 4, which are the third embodiment of the present utility model, and this embodiment is based on the first two embodiments.
[0033] In this embodiment, the coarse-pore mesh plate 22 and the fine-pore mesh plate 23 are fixedly connected with limiting blocks 221 on both sides, and limiting grooves 212 are opened on both sides of the inner cavity of the screening box 21. The limiting blocks 221 are located in the inner cavity of the limiting groove 212 and are slidably connected with the inner cavity of the limiting groove 212.
[0034] Limiting rods 271 are provided on both sides of the top of the coarse-pore mesh plate 22 and the fine-pore mesh plate 23. The limiting rods 271 penetrate the inner cavity of the push plate 27. One end of the limiting rod 271 and the screw rod 26 are fixedly connected to the bottom of the coarse-pore mesh plate 22 and the fine-pore mesh plate 23 respectively through fixing plates.
[0035] A support plate is fixedly connected to the surface of the double-headed cylinder 24, and one side of the support plate is fixedly connected to the inner wall of the screening box 21. A bracket is fixedly connected to the top of the first motor 13, and the other end of the bracket is fixedly connected to the top of the pelletizing box 11.
[0036] like Figure 1 , 3 As shown in Figure 4, the coarse-pore mesh plate 22 and the fine-pore mesh plate 23 can drive the limit block 221 to slide along the inner cavity trajectory of the limit groove 212 when they move up and down, thereby ensuring the stability of the movement of the coarse-pore mesh plate 22 and the fine-pore mesh plate 23, preventing the coarse-pore mesh plate 22 and the fine-pore mesh plate 23 from being misaligned during movement, and the double-headed cylinder 24 can be stably supported by the support plate, and the stability of the first motor 13 can be ensured by the bracket. When the push plate 27 moves, it can slide along the surface of the limit rod 271, thereby preventing the push plate 27 from rotating during movement.
[0037] When in use, firstly, long glass fibers are placed in the inner cavity of the feed barrel 111, and the long glass fibers are transmitted to the interior of the pelletizing box 11 through the feed barrel 111, and at the same time, the first motor 13 is turned on, and the output shaft of the first motor 13 drives the left pulley 12 to rotate, and the left pulley 12 drives the right pulley 12 to rotate through the belt, and then the two pulleys 12 rotate at the same time, and the pulley 12 can drive the cutter 14 to rotate, and the long glass fibers can be cut into particles through the rotation of the cutter 14. After being cut into particles, the long glass fibers will fall into the interior of the screening box 21, and the large-sized particles will be intercepted by the coarse-pore mesh plate 22, and the fine-pore mesh plate 2 3 intercepts small-sized particles, and then the fine impurity particles will pass through the fine-pore mesh plate 23 and fall on the bottom of the inner cavity of the screening box 21 for collection. During the screening process, the coarse-pore mesh plate 22 and the fine-pore mesh plate 23 will be driven up and down by the output end of the double-headed cylinder 24, thereby accelerating the screening efficiency, thereby realizing the screening and classification of long glass fiber particles, and then pulling the box door 211 to open the screening box 21, and then the output shaft of the second motor 25 drives the screw 26 to rotate, so that the screw 26 drives the push plate 27 to move to one side, and then the push plate 27 pushes the screened particles, thereby facilitating the discharge operation of the screened particles.
[0038] The standard parts used in this application document can all be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented through simple programming by technicians in this field, which is common knowledge in the field. This application is mainly used to protect mechanical devices, so this application no longer explains the control method and circuit connection in detail.
[0039] Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. A person with ordinary knowledge in the technical field to which the present invention belongs may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be determined by the definition of the claims.
Claims
1. A pelletizer for long glass fiber production, comprising a pelletizing unit (1), characterized in that: A screening unit (2) is arranged at the bottom of the pelletizing unit (1), the pelletizing unit (1) comprises a pelletizing box (11), belt pulleys (12) are arranged on both sides of the top of the pelletizing box (11), a first motor (13) is arranged on the top of the left belt pulley (12), a tool (14) is fixedly connected to the bottom of the two belt pulleys (12), and the tool (14) is located in the inner cavity of the pelletizing box (11), the screening unit (2) comprises a screening box (21), the upper end and the lower end of the inner cavity of the screening box (21) are respectively A coarse-pore mesh plate (22) and a fine-pore mesh plate (23) are provided, a double-headed cylinder (24) is provided between the coarse-pore mesh plate (22) and the fine-pore mesh plate (23), and the output ends at both ends of the double-headed cylinder (24) are fixedly connected to the coarse-pore mesh plate (22) and the fine-pore mesh plate (23), respectively, the tops of the coarse-pore mesh plate (22) and the fine-pore mesh plate (23) are fixedly connected to a second motor (25), and the output shaft of the second motor (25) is drivingly connected to a screw rod (26), and the surface of the screw rod (26) is threadedly connected to a push plate (27).
2. The pelletizer for long glass fiber production as claimed in claim 1, characterized in that: The output shaft of the first motor (13) is transmission-connected to the left pulley (12), the two pulleys (12) are transmission-connected via a transmission belt, the bottom of the pulley (12) is movably connected to the pelletizing box (11) via a bearing, and the inner cavity of the pelletizing box (11) is communicated with the inner cavity of the screening box (21).
3. The pelletizer for long glass fiber production as claimed in claim 1, characterized in that: The front of the screening box (21) is movably connected to a box door (211) via a hinge, a groove is provided on the front of the box door (211), a sealing strip is fixedly connected to the surface of the box door (211), and a side of the sealing strip away from the box door (211) contacts the screening box (21).
4. The pelletizer for long glass fiber production as claimed in claim 1, characterized in that: The top of the pelletizing box (11) is fixedly connected to a feed barrel (111), the top of the feed barrel (111) is movably connected to a sealing plate via a hinge, and the inner cavity of the feed barrel (111) is in communication with the inner cavity of the pelletizing box (11).
5. The pelletizer for long glass fiber production as claimed in claim 1, characterized in that: Limiting blocks (221) are fixedly connected to both sides of the coarse-pore mesh plate (22) and the fine-pore mesh plate (23); limiting grooves (212) are provided on both sides of the inner cavity of the screening box (21); and the limiting blocks (221) are located in the inner cavity of the limiting grooves (212) and are slidably connected to the inner cavity of the limiting grooves (212).
6. The pelletizer for long glass fiber production as claimed in claim 1, characterized in that: Limiting rods (271) are provided on both sides of the top of the coarse-pore mesh plate (22) and the fine-pore mesh plate (23), and the limiting rods (271) pass through the inner cavity of the push plate (27), and one end of the limiting rod (271) and the screw rod (26) are fixedly connected to the bottom of the coarse-pore mesh plate (22) and the fine-pore mesh plate (23) respectively through a fixing plate.
7. The pelletizer for long glass fiber production as claimed in claim 1, characterized in that: A support plate is fixedly connected to the surface of the double-headed cylinder (24), and one side of the support plate is fixedly connected to the inner wall of the screening box (21); a bracket is fixedly connected to the top of the first motor (13), and the other end of the bracket is fixedly connected to the top of the pelletizing box (11).
Citation Information
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