Multistage color master batch vibration screening device with automatic cleaning function

By using a self-cleaning filter mechanism in the masterbatch screening device, the masterbatch in the screen hole is automatically cleaned, which solves the problem of screening hole blockage and improves the screening efficiency and the service life of the equipment.

CN222538087UActive Publication Date: 2025-02-28WEIKET (NANTONG) NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420820516.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2025-02-28
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

During the vibration screening process, the existing masterbatch screening device is likely to get stuck in the screen hole due to irregular shape of masterbatch, which affects the screening efficiency.

Method used

A multi-stage vibration screening device for color masterbatches with automatic cleaning function is designed, and a self-cleaning filter mechanism is adopted, including a filter mesh, a hanging tool, a cleaning arm and a driving wheel. The mesh of the filter mesh is reduced from top to bottom, and the cleaning arm is automatically cleaned through the driving wheel.

Benefits of technology

The automatic cleaning function effectively avoids clogging of the screen hole, improves the screening efficiency of masterbatch, and automatically cleans the filter after completing the screening, extending the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a color master batch multi-stage vibration screening device with an automatic cleaning function, which comprises a vibration screening box body, the upper end face of the vibration screening box body is provided with a feed port, the lower end face of the vibration screening box body is provided with a discharge port, and the feed port is communicated with the discharge port. Supporting legs are fixedly installed on the lower end face, around the discharging port, of the vibration screening box body, a vibration mechanism is fixedly installed on the side face of the vibration screening box body, three fixed connecting pieces are sequentially arranged in the vibration screening box body from top to bottom, and self-cleaning filtering mechanisms are installed on the three fixed connecting pieces correspondingly; the three self-cleaning filtering mechanisms divide the interior of the vibration screening box into four cavities, and side doors are formed in the positions, on the side faces of the three cavities located on the upper portion, of the box wall of the vibration screening box. The structure is simple, and the screening efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of masterbatch vibration screening, in particular to a masterbatch multi-stage vibration screening device with an automatic cleaning function. Background Art

[0002] At present, masterbatch is a new type of colorant for polymer materials, also known as pigment preparation. Masterbatch is mainly used in plastics. Masterbatch is composed of three basic elements: pigment or dye, carrier and additive. It is an aggregate obtained by uniformly attaching an extraordinary amount of pigment to the resin. It can be called pigment concentrate, so its coloring power is higher than the pigment itself. When processing, a small amount of masterbatch is mixed with uncolored resin to achieve the coloring resin or product with the designed pigment concentration. The existing domestic masterbatch process is to use molecular wax, plastic particles or plastic powder and color powder or filler to stir at high speed and then put them into an extruder for extrusion and granulation. The extruder is used to mix and plasticize the granulation raw materials to form a plastic melt, and the extruder die head extrude plastic strips. After the plastic strips are cooled, the plastic strips are cut into plastic particles of a certain length by a plastic strip pelletizer. Usually, the particle sizes of masterbatches obtained after pelletizing vary greatly, and the masterbatches need to be transported to a screening device through a material guide port, and the masterbatches of different particle sizes are screened and collected by the screening device. Existing screening devices generally use a filter screen to screen the masterbatches, but in the screening process, the masterbatches are not in a completely regular shape, so they will get stuck in the sieve holes during the vibration screening process, causing the sieve holes to be blocked. When the number of blocked sieve holes is large, it is easy to affect the screening efficiency.

[0003] Therefore, a multi-stage vibration screening device for masterbatch with automatic cleaning function is provided to solve the above problems. Summary of the invention

[0004] The technical problem to be solved by the utility model is that the existing screening device generally uses a filter screen to screen the masterbatch, but in the screening process, the masterbatch is not in a completely regular shape, so it will be stuck in the screen hole during the vibration screening process, resulting in blockage of the screen hole. When the number of blocked screen holes is large, it is easy to affect the screening efficiency; therefore, a masterbatch multi-stage vibration screening device with an automatic cleaning function is provided, and the masterbatch multi-stage vibration screening device with an automatic cleaning function includes:

[0005] A vibration screening box, wherein the upper end surface of the vibration screening box is provided with a feed inlet, the lower end surface of the vibration screening box is provided with a discharge port, support legs are fixedly installed on the lower end surface of the vibration screening box around the discharge port, a vibration mechanism is fixedly installed on the side of the vibration screening box, three fixed connecting parts are arranged in sequence from top to bottom in the vibration screening box, and self-cleaning filtering mechanisms are respectively installed on the three fixed connecting parts, and the three self-cleaning filtering mechanisms divide the inner part of the vibration screening box into four cavities, and side doors are provided on the box wall of the vibration screening box on the sides of the three upper cavities.

[0006] Furthermore, it also includes a discharge port cover, and the discharge port cover is used to match the discharge port.

[0007] Furthermore, it also includes a feed port cover, and the feed port cover is used to match the feed port.

[0008] Furthermore, it also includes a handle, which is fixedly mounted on the side door.

[0009] Furthermore, the self-cleaning filtering mechanism includes: a filter screen, a hanger is fixedly installed around the filter screen, a mounting groove and a cleaning wheel groove are opened on the hanger, the mounting groove is mounted on the mounting groove, one end of a cleaning arm is arranged in the cleaning wheel groove, the other end of the cleaning arm is rotatably connected to the middle part of the filter screen, and a cleaning brush is fixedly installed on the cleaning arm.

[0010] Furthermore, a driving wheel is provided at the end of the cleaning arm located at the cleaning wheel.

[0011] Furthermore, the mesh sizes of the filters of the three self-cleaning filter mechanisms decrease sequentially from top to bottom.

[0012] Furthermore, it also includes a locking pin, which is used to insert into the fixed connecting piece to fix the hanger. Two fasteners are arranged on the locking pin, and the two fasteners are respectively used to fix the locking pin and the fixed connecting piece and to fix the locking pin and the hanger.

[0013] Furthermore, it also includes a rotating shaft, the upper end of which is fixedly connected to the filter screen, and the lower end of which is rotatably connected to the cleaning arm.

[0014] The implementation of this utility model has the following beneficial effects:

[0015] The utility model uses a self-cleaning filter mechanism to clean the screen holes in turn during the vibration screening process, cleans the masterbatch stuck in the screen holes, improves the screening efficiency of the masterbatch, and can complete the cleaning of the filter after the masterbatch screening work is completed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the utility model;

[0017] Figure 2 It is a partial structural diagram of the self-cleaning filtering mechanism of the utility model. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0019] Please refer to the instruction manual Figure 1-2 The technical problem to be solved in this embodiment is that the existing screening device generally uses a filter screen to screen the masterbatch, but in the screening process, the masterbatch is not in a completely regular shape, so it will be stuck in the screen hole during the vibration screening process, resulting in blockage of the screen hole. When the number of blocked screen holes is large, it is easy to affect the screening efficiency; therefore, a masterbatch multi-stage vibration screening device with an automatic cleaning function is provided, and the masterbatch multi-stage vibration screening device with an automatic cleaning function includes:

[0020] A vibration screening box 1 is provided, wherein a feed port 2 is provided on the upper end surface of the vibration screening box 1, a discharge port 11 is provided on the lower end surface of the vibration screening box 1, support legs 10 are fixedly installed on the lower end surface of the vibration screening box 1 around the discharge port 11, a vibration mechanism 9 is fixedly installed on the side of the vibration screening box 1, three fixed connectors 7 are sequentially arranged in the vibration screening box 1 from top to bottom, and self-cleaning filtering mechanisms are respectively installed on the three fixed connectors 7, and the three self-cleaning filtering mechanisms divide the interior of the vibration screening box 1 into four cavities, and a side door 4 is provided on the box wall of the vibration screening box 1 on the side of the three upper cavities.

[0021] The self-cleaning filtering mechanism includes: a filter screen 6, a hanger is fixedly installed around the filter screen 6, a mounting groove and a cleaning wheel groove are opened on the hanger, the mounting groove is mounted on the mounting groove, one end of a cleaning arm 8 is arranged in the cleaning wheel groove, the other end of the cleaning arm 8 is rotatably connected to the middle part of the filter screen 6, and a cleaning brush is fixedly installed on the cleaning arm 8.

[0022] The cleaning arm 8 is provided with a driving wheel at the end of the cleaning wheel.

[0023] The mesh sizes of the filter screens 6 of the three self-cleaning filter mechanisms decrease in sequence from top to bottom.

[0024] It also includes a locking pin, which is used to insert into the fixing connecting piece 7 to fix the hanger. Two fasteners are arranged on the locking pin, and the two fasteners are used to fix the locking pin and the fixing connecting piece 7 and to fix the locking pin and the hanger respectively.

[0025] It also includes a rotating shaft, the upper end of which is fixedly connected to the filter screen 6, and the lower end of which is rotatably connected to the cleaning arm 8. Example

[0026] Please refer to the instruction manual Figure 1-2 The technical problem to be solved in this embodiment is that the existing screening device generally uses a filter screen to screen the masterbatch, but in the screening process, the masterbatch is not in a completely regular shape, so it will be stuck in the screen hole during the vibration screening process, resulting in blockage of the screen hole. When the number of blocked screen holes is large, it is easy to affect the screening efficiency; therefore, a masterbatch multi-stage vibration screening device with an automatic cleaning function is provided, and the masterbatch multi-stage vibration screening device with an automatic cleaning function includes:

[0027] A vibration screening box 1 is provided, wherein a feed port 2 is provided on the upper end surface of the vibration screening box 1, a discharge port 11 is provided on the lower end surface of the vibration screening box 1, support legs 10 are fixedly installed on the lower end surface of the vibration screening box 1 around the discharge port 11, a vibration mechanism 9 is fixedly installed on the side of the vibration screening box 1, three fixed connectors 7 are sequentially arranged in the vibration screening box 1 from top to bottom, and self-cleaning filtering mechanisms are respectively installed on the three fixed connectors 7, and the three self-cleaning filtering mechanisms divide the interior of the vibration screening box 1 into four cavities, and a side door 4 is provided on the box wall of the vibration screening box 1 on the side of the three upper cavities.

[0028] The device further comprises a discharge port cover 12 , which is used to match the discharge port 11 .

[0029] It also includes a feed port cover 3, which is used to match the feed port 2.

[0030] The side door 4 also includes a handle 5 which is fixedly mounted on the side door 4 .

[0031] The self-cleaning filtering mechanism includes: a filter screen 6, a hanger is fixedly installed around the filter screen 6, a mounting groove and a cleaning wheel groove are opened on the hanger, the mounting groove is mounted on the mounting groove, one end of a cleaning arm 8 is arranged in the cleaning wheel groove, the other end of the cleaning arm 8 is rotatably connected to the middle part of the filter screen 6, and a cleaning brush is fixedly installed on the cleaning arm 8.

[0032] The cleaning arm 8 is provided with a driving wheel at the end of the cleaning wheel.

[0033] The mesh sizes of the filter screens 6 of the three self-cleaning filter mechanisms decrease in sequence from top to bottom.

[0034] It also includes a locking pin, which is used to insert into the fixing connecting piece 7 to fix the hanger. Two fasteners are arranged on the locking pin, and the two fasteners are used to fix the locking pin and the fixing connecting piece 7 and to fix the locking pin and the hanger respectively.

[0035] It also includes a rotating shaft, the upper end of which is fixedly connected to the filter screen 6, and the lower end of which is rotatably connected to the cleaning arm 8.

[0036] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0037] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0038] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multi-stage vibration screening device for masterbatch with automatic cleaning function, characterized in that: include: A vibration screening box, wherein the upper end surface of the vibration screening box is provided with a feed inlet, the lower end surface of the vibration screening box is provided with a discharge port, support legs are fixedly installed on the lower end surface of the vibration screening box around the discharge port, a vibration mechanism is fixedly installed on the side of the vibration screening box, three fixed connecting parts are sequentially arranged in the vibration screening box from top to bottom, and self-cleaning filtering mechanisms are respectively installed on the three fixed connecting parts, and the three self-cleaning filtering mechanisms divide the inner part of the vibration screening box into four cavities, and side doors are provided on the box wall of the vibration screening box on the sides of the three upper cavities; The self-cleaning filtering mechanism includes: a filter screen, a hanger fixedly installed around the filter screen, a mounting groove and a cleaning wheel groove are opened on the hanger, the mounting groove is mounted on the mounting groove, one end of a cleaning arm is arranged in the cleaning wheel groove, the other end of the cleaning arm is rotatably connected to the middle part of the filter screen, and a cleaning brush is fixedly installed on the cleaning arm.

2. The masterbatch multi-stage vibration screening device with automatic cleaning function according to claim 1 is characterized in that: It also includes a discharge port cover, which is used to match the discharge port.

3. The masterbatch multi-stage vibration screening device with automatic cleaning function according to claim 2 is characterized in that: Also included is a feed port cover, which is used to match the feed port.

4. The masterbatch multi-stage vibration screening device with automatic cleaning function according to claim 3 is characterized in that: Also included is a handle, which is fixedly mounted on the side door.

5. The masterbatch multi-stage vibration screening device with automatic cleaning function according to claim 4 is characterized in that: The cleaning arm is provided with a driving wheel at the end portion of the cleaning wheel.

6. The masterbatch multi-stage vibration screening device with automatic cleaning function according to claim 5 is characterized in that: The mesh sizes of the filter screens of the three self-cleaning filter mechanisms decrease in sequence from top to bottom.

7. The masterbatch multi-stage vibration screening device with automatic cleaning function according to claim 6 is characterized in that: It also includes a locking pin, which is used to insert into the fixed connecting piece to fix the hanger. Two fasteners are arranged on the locking pin, and the two fasteners are respectively used to fix the locking pin and the fixed connecting piece and to fix the locking pin and the hanger.

8. The masterbatch multi-stage vibration screening device with automatic cleaning function according to claim 7 is characterized in that: It also includes a rotating shaft, the upper end of which is fixedly connected to the filter screen, and the lower end of which is rotatably connected to the cleaning arm.