Rubber air spring production mold
By designing a rubber air spring production mold including a base plate, a cover plate, a moving device and a locking device, the existing molds are solved, the production of multi-throat air bags and the manufacturing of rubber air springs of different specifications are realized, and the practicality of the mold is improved.
Patent Information
- Application Number
- CN202421362157.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing rubber air spring production molds are large, heavy in weight, and inconvenient to operate. They can only be used to produce capsule rubber air springs with fixed number of nodes, which have poor practicality.
A rubber air spring production mold including a base plate, a cover plate, a moving device and a locking device is designed. Through the cooperation of the mobile device and the locking device, the production of multiple airbags and the manufacturing of rubber air springs of different specifications is realized.
The mold is small in size, light in weight, easy to use, and can produce rubber air springs of different specifications according to needs, improving practicality.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air spring production, in particular to a rubber air spring production mould. Background Art
[0002] The rubber air spring is a curved capsule made of rubber and mesh wire, commonly known as air tire, corrugated air tire, air bag, leather tiger, etc. The two ends of the capsule need to be connected with two steel plates to form a compressed air chamber.
[0003] After the rubber air spring is assembled into an assembly, compressed air is filled into the air spring, and the compressibility of air is used to achieve elasticity. It is a non-metallic spring with spring action. At the same time, the rubber air spring has many superior characteristics of metal springs: the rubber air spring has nonlinear characteristics, and its characteristic line can be designed into a relatively ideal curve according to needs; the stiffness of the rubber air spring changes with the load, so that the spring device has ideal characteristics: the rubber air spring can bear axial and radial loads at the same time, and can also transmit torque: the rubber air spring can obtain different bearing capacities by adjusting the internal pressure, so it can adapt to the needs of various loads: the rubber air spring is light in weight and has a long service life: the high-frequency vibration isolation and sound insulation performance of the rubber air spring is good. The rubber air spring requires a small installation space and is easy to replace. Air springs can be divided into three types according to the structural type of the airbag: bladder type, membrane type and composite type. The bladder air spring consists of a rubber airbag with a cord and compressed air enclosed therein. The inner layer of the airbag is made of airtight rubber, and the outer layer is made of oil-resistant rubber. The airbag is generally made into two sections, but there are also single sections or three or four sections. The more sections there are, the better the elasticity is. There are steel waist rings between the sections to prevent the middle part from radial expansion and to prevent friction between the two sections. The upper and lower covers of the airbag seal the airbag.
[0004] The bladder type rubber air spring is usually made by placing the air spring rubber airbag in a production mold, and then steam blowing and vulcanizing it in a vulcanizer. The existing production molds are large in size and weight, inconvenient to operate, and each mold can only be used to produce bladder type rubber air springs with a fixed number of sections, which has poor practicality. Utility Model Content
[0005] The utility model aims to provide a rubber air spring production mold.
[0006] A rubber air spring production mold comprises a base plate, a cover plate 1 and a cover plate 2 are slidably arranged on the left and right sides of the top of the base plate respectively, a capsule plug is arranged at the inner center of the cover plate 1 and the cover plate 2, an air inlet hole is arranged at the center of the cover plate 1, moving devices are arranged on the front and rear sides of the top of the base plate, a plurality of moving plates are slidably arranged between the cover plate 1 and the cover plate 2 through two moving devices, the moving plates comprise an upper plate and a lower plate rotatably connected, an air spring shaping hole is opened at the center of the joint of the upper plate and the lower plate, a locking device is arranged at the joint of the upper plate and the lower plate, and the cover plate 1, the cover plate 2 and the lower plate are all clearance-matched with the base plate.
[0007] Furthermore, the moving device includes two brackets, which are respectively fixed on the left and right sides of the top of the base plate, and a plurality of slide rails are arranged between the two brackets. Sliders are fixedly arranged on the front and rear sides of the lower plate, and the slide is slidably connected to one of the slide rails. A limit block cooperating with the slide is fixedly arranged on the slide rail.
[0008] Furthermore, the locking device includes an upper locking block and a lower locking block, which are respectively fixed on the front sides of the upper plate and the lower plate, and the upper locking block and the lower locking block are provided with interconnected locking holes, and the upper locking block and the lower locking block are fixedly connected by a locking pin passing through the two locking holes.
[0009] Furthermore, the rear sides of the upper plate and the lower plate are rotatably connected via hinges.
[0010] In summary, the utility model has the following beneficial effects:
[0011] The multiple movable plates of the utility model slide to the designated positions along the two movable devices, so that the multiple movable plates are arranged at intervals, which is convenient for the installation of rubber capsules. Multiple slide rails are arranged between the two brackets, and the number of movable plates can be increased according to production needs, which is convenient for the production of multi-section airbags. The utility model has a small size, light weight, and is easy to use. Rubber air springs of different specifications can be produced according to needs, and it is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The utility model is further described in detail below with reference to the accompanying drawings and specific embodiments:
[0013] Figure 1 It is a three-dimensional structural schematic diagram of a rubber air spring production mold of the utility model;
[0014] Figure 2 This is a front view of a rubber air spring production mold of the utility model;
[0015] Figure 3 It is a rear view of a rubber air spring production mold of the utility model.
[0016] In the figure: 1 bottom plate, 2 cover plate 1, 3 cover plate 2, 4 moving device, 41 bracket, 42 slide rail, 43 slider, 44 limit block, 5 moving plate, 51 upper plate, 52 lower plate, 53 air spring shaping hole, 6 hinge, 7 locking device, 71 upper locking block, 72 lower locking block, 73 locking hole, 8 capsule plug. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] The following is combined with Figure 1-3 The utility model is further described as follows:
[0019] A rubber air spring production mold comprises a base plate 1, a cover plate 2 and a cover plate 3 are slidably arranged on the left and right sides of the top of the base plate 1, a capsule plug 8 is arranged at the inner center of the cover plate 2 and the cover plate 3, an air inlet hole 21 is arranged at the center of the cover plate 2, a moving device 4 is arranged on the front and rear sides of the top of the base plate 1, a plurality of moving plates 5 are slidably arranged between the cover plate 2 and the cover plate 3 through two moving devices 4, the moving plate 5 comprises an upper plate 51 and a lower plate 52 which are rotatably connected, an air spring shaping hole 53 is opened at the center of the joint of the upper plate 51 and the lower plate 52, a locking device 7 is arranged at the joint of the upper plate 51 and the lower plate 52, and the cover plate 2, the cover plate 3 and the lower plate 52 are all clearance-matched with the base plate 1.
[0020] In this embodiment, the bottom plate 1 is fixed on the platform of the air spring rubber airbag vulcanizer, and the cover plate 1 2 and the cover plate 2 3 are fixedly connected to the oil cylinders on the left and right sides of the air spring rubber airbag vulcanizer. When in use, slide the multiple moving plates 5 along the two moving devices 4 to the specified position, so that the multiple moving plates 5 are arranged at intervals, rotate the upper plate 51 to separate it from the lower plate 52, put the rubber capsule into the air spring shaping hole 53, and connect the rubber capsule with the capsule plug on the inner side of the upper plate 51 and the lower plate 52, rotate the upper plate 51 to connect it with the lower plate 52, use the lock pin to insert the locking device 7 to fix the upper plate 51 and the lower plate 52, and then control the oil cylinders on the left and right sides of the air spring rubber airbag vulcanizer to extend and push the cover plate 1 2 and the cover plate 2 3 to contact with the multiple moving plates 5, and then control the oil cylinder on the upper part of the air spring rubber airbag vulcanizer to extend and push the cover plate 1 2, the cover plate 2 3 and the top of the multiple moving plates 5 to make them consistent in height. Steam is blown into the rubber capsule through the air inlet 21 for vulcanization. The rubber capsule expands and contacts the air spring shaping holes 53 of the upper plate 51 and the lower plate 52. After cooling and shaping, a rubber air spring is formed. The oil cylinder on the upper part of the air spring rubber airbag vulcanizer is controlled to shrink, and the oil cylinders on the left and right sides of the air spring rubber airbag vulcanizer are controlled to drive the cover plate 1 2 and the cover plate 2 3 away from the moving plate 5, pull out the lock pin, open the locking device, rotate the upper plate 51 to separate it from the lower plate 52, and take out the rubber air spring.
[0021] The moving device 4 includes two brackets 41, which are respectively fixed on the left and right sides of the top of the base plate 1, and a plurality of slide rails 42 are arranged between the two brackets 41. Slide blocks 43 are fixedly arranged on the front and rear sides of the lower plate 52, and the slide block 43 is slidably connected to one of the slide rails 42. A limit block 44 cooperating with the slide block 43 is fixedly arranged on the slide rail 42.
[0022] In this embodiment, the lower plate 52 is slidably arranged on the slide rail 42 through the slider 43, and the plurality of movable plates 5 are arranged at intervals by sliding the lower plate 52, which is convenient for the installation of the rubber capsule. Preferably, a plurality of slide rails 42 are arranged between the two brackets 41, and the number of movable plates 5 can be increased according to production needs, which is convenient for the production of multi-section airbags.
[0023] The locking device 7 includes an upper locking block 71 and a lower locking block 72, which are respectively fixedly arranged on the front sides of the upper plate 51 and the lower plate 52, and the upper locking block 71 and the lower locking block 72 are provided with interconnected locking holes 73. The upper locking block 71 and the lower locking block 72 are fixedly connected by a locking pin passing through the two locking holes 73, and the rear sides of the upper plate 51 and the lower plate 52 are rotatably connected by a hinge 6.
[0024] In this embodiment, locking pins are inserted into the locking holes 73 of the upper locking block 71 and the lower locking block 72 to fix the upper plate 51 and the lower plate 52 .
[0025] In summary, the present invention is not limited to the above specific embodiments. Those skilled in the art may make several changes and modifications without departing from the spirit and scope of the present invention. The scope of protection of the present invention shall be subject to the claims of the present invention.
[0026] In the description of this patent, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent.
[0027] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be fixedly connected or set, or it can be detachably connected or set, or connected or set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.
Claims
1. A rubber air spring production mold, characterized in that: The invention comprises a bottom plate (1), a cover plate 1 (2) and a cover plate 2 (3) are slidably arranged on the left and right sides of the top of the bottom plate (1), a capsule plug (8) is arranged at the inner center of the cover plate 1 (2) and the cover plate 2 (3), an air inlet hole (21) is arranged at the center of the cover plate 1 (2), a moving device (4) is arranged at the front and rear sides of the top of the bottom plate (1), a plurality of moving plates (5) are slidably arranged between the cover plate 1 (2) and the cover plate 2 (3) via two moving devices (4), the moving plates (5) comprise an upper plate (51) and a lower plate (52) which are rotatably connected, an air spring shaping hole (53) is opened at the center of the joint of the upper plate (51) and the lower plate (52), a locking device (7) is arranged at the joint of the upper plate (51) and the lower plate (52), and the cover plate 1 (2), the cover plate 2 (3) and the lower plate (52) are all clearance-matched with the bottom plate (1).
2. A rubber air spring production mold as claimed in claim 1, characterized in that: The moving device (4) comprises two brackets (41), the two brackets (41) are respectively fixedly arranged on the left and right sides of the top of the bottom plate (1), a plurality of slide rails (42) are arranged between the two brackets (41), and sliders (43) are fixedly arranged on the front and rear sides of the lower plate (52), the slider (43) is slidably connected to one of the slide rails (42), and a limit block (44) matching the slider (43) is fixedly arranged on the slide rail (42).
3. A rubber air spring production mold as claimed in claim 2, characterized in that: The locking device (7) comprises an upper locking block (71) and a lower locking block (72), wherein the upper locking block (71) and the lower locking block (72) are respectively fixedly arranged on the front sides of the upper plate (51) and the lower plate (52), wherein the upper locking block (71) and the lower locking block (72) are provided with communicating locking holes (73), and the upper locking block (71) and the lower locking block (72) are fixedly connected via a locking pin penetrating the two locking holes (73).
4. A rubber air spring production mold as claimed in claim 3, characterized in that: The rear sides of the upper plate (51) and the lower plate (52) are rotatably connected via hinges (6).