Self-cleaning injection molding device

By designing automatic cleaning components such as roller brushes and scrapers in the injection molding device, the problem of difficulty in automatically cleaning the injection molding device after production is completed is solved, and efficient cleaning and quality improvement is achieved.

CN222538177UActive Publication Date: 2025-02-28KUNSHAN KERSEN SCI & TECH
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Patent Information

Application Number
CN202421929210.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-02-28
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

Existing injection molding devices are difficult to clean automatically after production, resulting in small waste residues and affecting the quality of the finished product.

Method used

A self-cleaning injection molding device is designed, using fixed frames, electric telescopic rods, mobile frames, roller brushes, motors, connecting blocks, card blocks, scrapers and other components to realize automatic cleaning function.

Benefits of technology

Through automatic cleaning, workers' manual cleaning needs are reduced, cleaning efficiency is improved, waste residue is avoided, and finished product quality is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a self-cleaning injection molding device, which relates to the technical field of injection molding devices and comprises a base, a supporting rod is fixedly mounted on the upper surface of the base, a top plate is fixedly mounted at the top end of the supporting rod, a lower mold plate is arranged on the upper surface of the base, and an upper mold plate is slidably connected in the top plate. According to the automatic cleaning device disclosed by the utility model, the fixed frame, the electric telescopic rod, the movable frame, the rolling brush, the motor, the connecting block, the clamping block, the connecting rod, the pull head, the tension spring and the scraping plate are arranged, so that the position of a module can be automatically cleaned after injection molding production is finished; according to the automatic cleaning device, the situation that fine waste remains in the module, the fine waste is mixed with materials in the secondary production process, impurities are easily contained in produced finished products, and the quality of the finished products is reduced is avoided, the situation that manual cleaning is conducted by workers is reduced through an automatic cleaning mode, the cleaning working efficiency is improved, and practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of injection molding devices, in particular to a self-cleaning injection molding device. Background Art

[0002] An injection molding device generally refers to an injection molding machine. An injection molding machine has the ability to mold plastic products with complex shapes, precise dimensions or dense textures with metal inserts in one go. It is widely used in national defense, electromechanics, automobiles, transportation, building materials, packaging, agriculture, culture, education, health and people's daily life. It is the main molding equipment for making plastic products of various shapes from thermoplastic plastics or thermosetting plastics using plastic molding molds. At the same time, when producing some smart watch straps, an injection molding device is also required to produce plastic watch straps. Announcement No. CN214562453U discloses an injection molding device, which relates to the technical field of injection molding equipment. The purpose of the utility model is to provide an injection molding device that is easy to separate from profile molds, has a high degree of automation, and improves the overall injection molding efficiency of the equipment. The technical key point is an injection molding device, including a base, a connecting rod is fixedly installed on the top of the base, and the connecting rod A fixing rod is fixedly installed on the top of the mold, and there are four connecting rods and fixing rods. An upper mold is movably installed between the outsides of the four connecting rods, and a barrel is fixedly installed on the top of the upper mold, and a rotating motor is fixedly installed on the top of the barrel. The technical effect is that the cavity is set in the orientation of the upper core at the bottom, which is convenient for separating the profile from the cavity, and at the same time, the fixed cylinder is energized to drive the lower mold to move downward, so that the core passes through the through hole into the inner cavity of the base, and the profile is blocked by the top wall of the base and remains on the top of the base to achieve separation from the core. This product can easily and smoothly dismantle the finished product for cleaning, but it is not convenient to clean the waste after production, and it is easy to cause some fine waste to remain inside the module. When producing again, the fine waste is mixed with the material, which is easy to cause the finished product to contain debris, reducing the quality of the finished product. The practicality is poor and needs to be improved. Utility Model Content

[0003] The purpose of the utility model is to solve the technical problems raised in the above background technology.

[0004] The utility model adopts the following technical scheme: a self-cleaning injection molding device comprises a base, a support rod is fixedly installed on the upper surface of the base, a top plate is fixedly installed on the top of the support rod, a lower template is arranged on the upper surface of the base, the upper template is slidably connected inside the top plate, a hydraulic rod is fixedly installed on the upper surface of the top plate, a feeding pipe is fixedly installed on the upper surface of the upper template, a module is slidably connected between the upper template and the lower template, a fixed frame is fixedly installed on the side of the base, an electric telescopic rod is fixedly installed on the upper surface of the fixed frame, a moving frame is fixedly installed on the output end of the electric telescopic rod, a roller brush is rotatably connected inside the moving frame, a motor is fixedly installed on the side of the moving frame, a connecting block is fixedly installed on the side of the moving frame, a card block is slidably connected inside the connecting block, a scraper is fixedly installed on the side of the card block, a connecting rod is slidably connected inside the connecting block, a pull head is fixedly installed on one end of the connecting rod, and a tension spring is fixedly installed on the side of the pull head.

[0005] Preferably, the output end of the hydraulic rod is fixedly connected to the upper template, the feed pipe is connected to the module through the upper template, and the feed pipe is a hose. Here, the upper template can be moved by the hydraulic rod to combine the upper template with the lower template.

[0006] Preferably, the roller brush is rotatably connected to the module, the upper template and the lower template, and the output end of the motor is fixedly connected to the roller brush. Here, the roller brush can be smoothly rotated by the motor.

[0007] Preferably, the scraper is slidably connected to the module and the lower template, the connecting rod is slidably connected to the clamping block, and one end of the tension spring is fixedly connected to the connecting block. Here, some debris and waste can be scraped and cleaned by the scraper.

[0008] Preferably, a sliding rod is fixedly installed on the side of the module, a fixed block is slidably connected to the surface of the upper template and the lower template, a limiting rod is slidably connected inside the fixed block, a push plate is fixedly installed on one end of the limiting rod, a spring is fixedly installed on the side of the push plate, and a telescopic cover is fixedly installed on the side of the push plate. Here, the fixing block can be clamped and fixed in a suitable position by the limiting rod.

[0009] Preferably, the sliding rod is slidably connected to the upper template and the lower template, and the fixing block is arranged on one side of the module. Here, the module can be clamped and fixedly connected by the fixing block.

[0010] Preferably, the limit rod is slidably connected to the upper template and the lower template, one end of the spring is fixedly connected to the fixed block, and one side of the telescopic cover is fixedly connected to the fixed block. Here, the push plate and the limit rod can be moved by the spring, so that the limit rod slides from the inside of the fixed block to the inside of the upper template, so that the module is stuck and limited.

[0011] Compared with the prior art, the advantages and positive effects of the utility model are:

[0012] 1. In the utility model, by arranging a fixed frame, an electric telescopic rod, a mobile frame, a roller brush, a motor, a connecting block, a clamping block, a connecting rod, a pull head, a tension spring and a scraper, the position of the module can be automatically cleaned after the injection molding production is completed, thereby avoiding some fine waste materials remaining inside the module. When the production is repeated, the fine waste materials are mixed with the materials, which easily leads to the inclusion of sundries in the finished product, thereby reducing the quality of the finished product. Through the automatic cleaning method, the situation of manual cleaning by workers is reduced, the cleaning work efficiency is improved, and the practicability is high.

[0013] 2. In the utility model, by arranging the sliding rod, the fixed block, the limiting rod, the push plate, the spring and the telescopic cover, it is achieved that the module can be installed in place through the position of the fixed block, thereby improving the efficiency of module replacement and avoiding the need for workers to replace the module with the help of tools and equipment when it is necessary to produce watch straps of different sizes, thereby improving the work efficiency of module replacement and having high practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The utility model provides a schematic diagram of the overall structure of a self-cleaning injection molding device;

[0015] Figure 2 A bottom view of a self-cleaning injection molding device is provided for the utility model;

[0016] Figure 3 The utility model provides a schematic diagram of the explosion structure of a connecting rod, a pull head and a tension spring of a self-cleaning injection molding device;

[0017] Figure 4 The utility model provides a schematic diagram of the explosion structure of a limiter, a push plate, a spring and a telescopic cover of a self-cleaning injection molding device;

[0018] Figure 5 A self-cleaning injection molding device is proposed for the utility model Figure 3 The enlarged structural diagram at A in the middle;

[0019] Figure 6 A self-cleaning injection molding device is proposed for the utility model Figure 4 Enlarged structural diagram at B in the middle.

[0020] Legend:

[0021] 1. Base; 2. Support rod; 3. Top plate; 4. Lower template; 5. Upper template; 6. Hydraulic rod; 7. Feed pipe; 8. Module; 9. Fixed frame; 10. Electric telescopic rod; 11. Mobile frame; 12. Roller brush; 13. Motor; 14. Connecting block; 15. Block; 16. Connecting rod; 17. Pull head; 18. Tension spring; 19. Scraper; 20. Sliding rod; 21. Fixed block; 22. Limit rod; 23. Push plate; 24. Spring; 25. Telescopic cover. DETAILED DESCRIPTION

[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure. Example

[0024] See also Figure 1-6The utility model provides a technical solution: a self-cleaning injection molding device, including a base 1, a support rod 2 is fixedly installed on the upper surface of the base 1, so that the base 1 is connected and supported with a top plate 3, a top plate 3 is fixedly installed on the top of the support rod 2, and an upper template 5 can be installed, a lower template 4 is arranged on the upper surface of the base 1, and the upper template 5 is slidably connected inside the top plate 3, and a module 8 can be installed, a hydraulic rod 6 is fixedly installed on the upper surface of the top plate 3, so that the upper template 5 can be pressed and moved downward, and a feed pipe 7 is fixedly installed on the upper surface of the upper template 5, and materials can be transported to the upper template 5 and the module 8 through the feed pipe 7 The upper template 5 and the lower template 4 are internally slidably connected with a module 8, so that the workpiece is injection molded, a fixed frame 9 is fixedly installed on the side of the base 1, so that the electric telescopic rod 10 is installed, and the upper surface of the fixed frame 9 is fixedly installed with an electric telescopic rod 10, so that the mobile frame 11 can be moved, and the output end of the electric telescopic rod 10 is fixedly installed with a mobile frame 11, so that the roller brush 12 can be installed, and the mobile frame 11 is internally rotatably connected with the roller brush 12, and the side of the mobile frame 11 is fixedly installed with a motor 13, so that the roller brush 12 can rotate automatically, and the side of the mobile frame 11 is fixedly installed with a connecting block 14, so that the card block 15 The connection block 14 is connected to the scraper 19 by sliding, and the scraper 19 is connected by a card block 15 on the side of the card block 15, so that the scraper 19 can be connected. The scraper 19 can be fixedly installed on the side of the card block 15, and the cleaned waste can be scraped off. The connection block 14 is connected to the connection rod 16 by sliding, so that the card block 15 can be smoothly stuck inside the connection block 14. A pull head 17 is fixedly installed on one end of the connection rod 16 to facilitate pulling the connection rod 16. A tension spring 18 is fixedly installed on the side of the pull head 17 to automatically restore the connection rod 16. The output end of the hydraulic rod 6 is fixedly connected to the upper template 5, so that the upper template 5 can move downward to make the module 8 The feed pipe 7 is connected to the module 8 through the upper template 5. The feed pipe 7 is a hose, which allows the upper template 5 to move more smoothly. The roller brush 12 is rotatably connected to the module 8, the upper template 5 and the lower template 4, so that the waste after production can be automatically cleaned. The output end of the motor 13 is fixedly connected to the roller brush 12, so that the roller brush 12 can be driven by the motor 13 to rotate. The scraper 19 is slidably connected to the module 8 and the lower template 4, so that the debris can be cleaned more smoothly. The connecting rod 16 is slidably connected to the block 15, and one end of the tension spring 18 is fixedly connected to the connecting block 14, so that the connecting rod 16 automatically recovers. Example

[0025] See also Figure 1-6The side of the module 8 is fixedly installed with a sliding rod 20, so that the module 8 can slide more smoothly inside the upper template 5 and the lower template 4. The surface of the upper template 5 and the lower template 4 is slidably connected with a fixed block 21, which can make the module 8 clamped and limited. The internal sliding connection of the fixed block 21 is connected with a limit rod 22, so that the fixed block 21 is clamped and limited at a suitable position. A push plate 23 is fixedly installed at one end of the limit rod 22 to facilitate pulling the limit rod 22. A spring 24 is fixedly installed on the side of the push plate 23 to automatically restore the push plate 23 and the limit rod 22. A telescopic cover 2 is fixedly installed on the side of the push plate 23 5, to protect and prevent clean debris from entering the position of the spring 24, the sliding rod 20 is slidably connected with the upper template 5 and the lower template 4, the fixed block 21 is set on one side of the module 8, so that the module 8 can be installed more smoothly and stably, the limiting rod 22 is slidably connected with the upper template 5 and the lower template 4, one end of the spring 24 is fixedly connected with the fixed block 21, so that the limiting rod 22 can automatically slide out from the inside of the fixed block 21, so that the module 8 is installed in a limited position, and one side of the telescopic cover 25 is fixedly connected with the fixed block 21, which can protect and prevent debris from getting stuck on the push plate 23 and the spring 24.

[0026] Working principle: First, align the appropriate module 8 with the position of the upper template 5 and the lower template 4, push the slider to make the slider and the sliding rod 20 slide inside the upper template 5 and the lower template 4, so that the module 8 slides to the position of the upper template 5 and the lower template 4, and then align the fixed block 21 to the position of the upper template 5 and the lower template 4 and press it. When the fixed block 21 slides to the appropriate position on the upper mold frame and the lower mold frame, the push plate 23 and the limit rod 22 can be moved by the spring 24, so that the limit rod 22 slides from the inside of the fixed block 21 to the inside of the upper template 5 and the lower template 4, so that the module 8 is stably installed, and then the upper template 5 is driven to move by the hydraulic rod 6. The upper template 5 moves to the position of the lower template 4 for pressing, so that the material is formed inside the module 8. After the forming is completed, the upper template 5 is raised to take out the formed object, and then the mobile frame 11 is driven to move by the electric telescopic rod 10, and the roller brush 12 is driven to rotate by the motor 13, so that the roller brush 12 rotates inside the mobile frame 11, and the upper template 5 is moved to the position of the roller brush 12, so as to clean the residual material on the module 8. At the same time, when the mobile frame 11 moves, it can drive the scraper 19 to move, so that the scraper 19 slides on the lower template 4 and the module 8, so that the debris on the lower template 4 and the module 8 is scraped off.

[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A self-cleaning injection molding device, comprising a base (1), characterized in that: A support rod (2) is fixedly mounted on the upper surface of the base (1), a top plate (3) is fixedly mounted on the top of the support rod (2), a lower template (4) is arranged on the upper surface of the base (1), an upper template (5) is slidably connected to the interior of the top plate (3), a hydraulic rod (6) is fixedly mounted on the upper surface of the top plate (3), a feed pipe (7) is fixedly mounted on the upper surface of the upper template (5), a module (8) is slidably connected to the interior of the upper template (5) and the lower template (4), a fixing frame (9) is fixedly mounted on the side of the base (1), an electric telescopic rod (10) is fixedly mounted on the upper surface of the fixing frame (9), and the electric A movable frame (11) is fixedly mounted on the output end of the movable telescopic rod (10), a roller brush (12) is rotatably connected inside the movable frame (11), a motor (13) is fixedly mounted on the side of the movable frame (11), a connecting block (14) is fixedly mounted on the side of the movable frame (11), a clamping block (15) is slidably connected inside the connecting block (14), a scraper (19) is fixedly mounted on the side of the clamping block (15), a connecting rod (16) is slidably connected inside the connecting block (14), a pull head (17) is fixedly mounted on one end of the connecting rod (16), and a tension spring (18) is fixedly mounted on the side of the pull head (17).

2. The self-cleaning injection molding device according to claim 1, characterized in that: The output end of the hydraulic rod (6) is fixedly connected to the upper template (5), the feed pipe (7) is connected to the module (8) through the upper template (5), and the feed pipe (7) is a hose.

3. The self-cleaning injection molding device according to claim 1, characterized in that: The roller brush (12) is rotationally connected to the module (8), the upper template (5) and the lower template (4), and the output end of the motor (13) is fixedly connected to the roller brush (12).

4. The self-cleaning injection molding device according to claim 1, characterized in that: The scraper (19) is slidably connected to the module (8) and the lower template (4), the connecting rod (16) is slidably connected to the clamping block (15), and one end of the tension spring (18) is fixedly connected to the connecting block (14).

5. The self-cleaning injection molding device according to claim 1, characterized in that: A sliding rod (20) is fixedly mounted on the side of the module (8); a fixed block (21) is slidably connected to the surface of the upper template (5) and the lower template (4); a limit rod (22) is slidably connected inside the fixed block (21); a push plate (23) is fixedly mounted on one end of the limit rod (22); a spring (24) is fixedly mounted on the side of the push plate (23); and a telescopic cover (25) is fixedly mounted on the side of the push plate (23).

6. The self-cleaning injection molding device according to claim 5, characterized in that: The sliding rod (20) is slidably connected to the upper template (5) and the lower template (4), and the fixing block (21) is arranged on one side of the module (8).

7. The self-cleaning injection molding device according to claim 5, characterized in that: The limiting rod (22) is slidably connected to the upper template (5) and the lower template (4), one end of the spring (24) is fixedly connected to the fixed block (21), and one side of the telescopic cover (25) is fixedly connected to the fixed block (21).