Novel row steel collecting chain device
By designing a new steel discharge chain device, including tensioning mechanism and guide plate, the derailment and wear problems caused by the thermal expansion and contraction effect of the chain, as well as the stacking and twisting of small-sized rebar collection and transportation, the stable operation of the chain and the improvement of product quality are achieved.
Patent Information
- Application Number
- CN202420045429.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-09
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-01-09
AI Technical Summary
In the cooling and collection process of rebar, the chain is derailed or deeply worn due to the thermal expansion and contraction effect, and small-sized rebars are prone to stacking and twisting when collecting and transporting, which affects product quality.
A new steel-row collection chain device is designed, including a fixing frame, a first slave sprocket, an adjustable sprocket, a tensioning mechanism, a drive mechanism and a chain. By setting up a tensioning mechanism, adjust the tension of the chain to avoid loosening failures; and limit the lateral deviation of the chain through the guide plate to prevent off-chain.
It effectively avoids faults caused by chain loosening, ensures stable operation of the chain, reduces wear of the chain, and prevents off-chain by limiting chain deviation and improves product quality.
Smart Images

Figure CN222539626U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steelmaking, in particular to a novel steel collecting chain device. Background Art
[0002] With the continuous updating and iteration of steel rolling technology in steel enterprises, the rolling speed of bars and wires in rolling mills has also achieved new breakthroughs. However, in order to fully cool, neatly collect, and efficiently remove the billets of double-length rebars, this process poses severe challenges to the cooling and collection equipment. There are two major problems in the existing technology: 1) Due to the thermal expansion and contraction effect of rebar, the steel will shrink from both ends to the center during the collection process. The tension generated during the contraction process forces the steel chain to be pulled, resulting in derailment or deep wear of the chain; 2) The original chain is a side bent plate structure, which is prone to stacking and entanglement during the collection and transportation of small-size rebars, resulting in bending and deformation of the finished product head and tail during the subsequent cold shearing process, which is not conducive to the control of product quality. Therefore, the above problems need to be solved urgently. Summary of the invention
[0003] The technical problem to be solved by the utility model is to provide a novel steel collecting chain device, which is convenient for adjusting the tension of the chain by arranging a tensioning mechanism, thereby avoiding failure caused by loose chain.
[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions: a new type of steel row and collection chain device of the utility model, its innovation point is: it includes a fixed frame, a first slave sprocket, an adjustable sprocket, a tensioning mechanism, a driving mechanism and a chain; several of the fixed frames are arranged in parallel and aligned in sequence from front to back, and each of the fixed frames is arranged horizontally and transversely; a first slave sprocket is vertically and transversely arranged near the left end between each adjacent two of the fixed frames, and an adjustable sprocket is vertically and transversely arranged near the right end between each adjacent two of the fixed frames, and a chain is annularly sleeved on each of the first slave sprocket and the corresponding adjustable sprocket, and then driven by the driving mechanism, the chain is driven to rotate in a ring shape; a tensioning mechanism is also provided between each adjacent two of the fixed frames relative to the corresponding adjustable sprocket position, and the horizontal and transverse displacement of the adjustable sprocket is adjusted by the tensioning mechanism, thereby adjusting the tension of the chain.
[0005] Preferably, each of the fixing frames is made of 24C channel steel, and each of the channel steel is arranged horizontally, transversely and vertically, and ensures that the longitudinal spacing between adjacent channel steels is consistent.
[0006] Preferably, a guide rail matching the guide rail is horizontally disposed above each two adjacent fixing frames, and each guide rail contacts the lower surface of the chain on the upper layer and ensures that the chain is located in the middle of the corresponding guide rail.
[0007] Preferably, a number of guide plates are provided at intervals on the front and rear sides of each chain along its length direction, and each guide plate does not interfere with the rotation of the chain; the lower surface of each guide plate is vertically fixed at a corresponding position on the upper surface of the guide rail, and its upper surface does not exceed the upper surface of the corresponding chain, and it is necessary to ensure that the guide plate has no effect on the transmission of steel on the chain, and the chain is limited by the guide plate.
[0008] Preferably, the driving mechanism includes a second slave sprocket, a main sprocket and a driving assembly; a second slave sprocket is vertically and horizontally arranged between each two adjacent fixed frames, close to the left end thereof and at a lower position on the right side relative to the corresponding first slave sprocket, and a main sprocket is vertically and horizontally arranged directly below each of the second slave sprockets and the corresponding first slave sprocket, one end of each chain passes horizontally to the right around the adjustable sprocket from the upper end of the first slave sprocket, then passes horizontally to the left around the main sprocket through the upper end of the second slave sprocket, and then passes back to the first slave sprocket, thereby connecting end to end to form a ring, and the main sprocket is driven to rotate by the driving assembly, thereby driving the chain to rotate in a ring.
[0009] Preferably, each of the tensioning mechanisms comprises a slide plate and a locking bolt; slide plates are respectively arranged vertically and horizontally between each two adjacent fixing frames relative to the position of the adjustable sprocket, and each of the adjustable sprockets is rotatably connected to the right end of the corresponding slide plate around its own axis, and ensures that the adjustable sprocket and the corresponding first slave sprocket are arranged in the same vertical plane; two threaded holes matching the locking bolts are also arranged on the left side of each slide plate at intervals on the left and right, and a waist-shaped hole matching the locking bolts is also horizontally and horizontally embedded on the inner side surface of one of the fixing frames relative to the position of the two threaded holes, and after adjusting the horizontal and lateral displacement of the adjustable sprocket, the slide plate is screwed and fixed to the corresponding fixing frame through the cooperation of the locking bolt, the threaded hole and the waist-shaped hole, thereby completing the adjustment of the chain tension.
[0010] Preferably, they also include a fixing block and an adjusting bolt; a fixing block is also provided between each two adjacent fixing frames at the position relative to the slide board, and each of the fixing blocks is arranged on the left side of the corresponding slide board, and is respectively vertically fixedly connected to the inner side surface of the corresponding fixing frame with a waist-shaped hole; an adjusting bolt is also vertically threaded on the left side surface of each fixing block, and the threaded end of each adjusting bolt vertically extends out of the right side surface of the corresponding fixing block, and is respectively tightly fitted with the left end surface of the corresponding slide board, thereby limiting the horizontal leftward movement of the slide board.
[0011] Preferably, it also includes a pad; a plurality of pads are horizontally arranged in sequence along the length direction of the lower surface of each channel steel, thereby ensuring that the upper surfaces of all the chains are located in the same horizontal plane through the pads.
[0012] Preferably, each of the chains is composed of two rows of chain plates arranged in sequence and a pin shaft hingedly connecting adjacent chain plates together, and an arc transition arranged inward is opened in the middle position of the upper and lower surfaces of each chain plate to form an eight-shaped shape, and the steel is supported in the corresponding arc transition of the chain so that it can be transmitted as the chain rotates.
[0013] Beneficial effects of the utility model:
[0014] (1) The utility model provides a tensioning mechanism to facilitate adjustment of the chain tension, thereby avoiding failures caused by loose chains;
[0015] (2) The utility model sets a guide plate to limit the lateral displacement of the chain, thereby preventing the chain from being derailed. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0017] Figure 1 The utility model is a structural schematic diagram of a new type of steel collection chain device.
[0018] Figure 2 for Figure 1 Schematic diagram of the structure of the tensioning mechanism.
[0019] Figure 3 It is a structural schematic diagram of the chain of the utility model.
[0020] Among them, 1-fixed frame; 2-pad; 3-first slave sprocket; 4-master sprocket; 5-adjustable sprocket; 6-slide plate; 7-locking bolt; 8-fixed block; 9-adjusting bolt; 10-guide plate; 11-chain; 12-second slave sprocket. DETAILED DESCRIPTION
[0021] The technical solution of the utility model will be clearly and completely described below through specific implementation methods.
[0022] The utility model discloses a novel steel collecting chain device, comprising a fixing frame 1, a first slave sprocket 3, an adjustable sprocket 5, a tensioning mechanism, a driving mechanism and a chain 11; the specific structure is as follows Figures 1 to 3As shown, several fixing frames 1 are arranged in parallel and spaced from front to back, and each fixing frame 1 is arranged horizontally and transversely; a first slave sprocket 3 is arranged vertically and transversely between each two adjacent fixing frames 1, and an adjustable sprocket 5 is arranged vertically and transversely between each two adjacent fixing frames 1, and a chain 11 is arranged in an annular sleeve on each first slave sprocket 3 and the corresponding adjustable sprocket 5, and then driven by the driving mechanism, the chain 11 is driven to rotate in an annular manner; a tensioning mechanism is arranged between each two adjacent fixing frames 1 relative to the corresponding adjustable sprocket 5, and the horizontal and transverse displacement of the adjustable sprocket 5 is adjusted by the tensioning mechanism, thereby adjusting the tension of the chain 11. Among them, each fixing frame 1 adopts 24C channel steel, and each channel steel is arranged horizontally, transversely and vertically, and ensures that the longitudinal spacing between adjacent channel steels is consistent.
[0023] like Figure 1 , Figure 2 As shown, a guide rail matching with the guide rail is horizontally disposed at an upper position between each two adjacent fixing frames 1, and each guide rail contacts the lower surface of the chain 11 on the upper layer, and ensures that the chain 11 is located in the middle position of the corresponding guide rail, thereby providing support for the chain 11 to transmit steel through the guide rail, and ensuring that the guide rail has no effect on the rotation of the chain 11.
[0024] like Figure 1 , Figure 2 As shown, a number of guide plates 10 are provided at intervals on the front and rear sides of each chain 11 along its length direction, and each guide plate 10 does not interfere with the rotation of the chain 11; the lower surface of each guide plate 10 is vertically fixed to the corresponding position of the upper surface of the corresponding guide rail, and its upper surface does not exceed the upper surface of the corresponding chain 11, and it is necessary to ensure that the guide plate 10 does not affect the transmission of steel on the chain 11, and then the chain 11 is limited by the guide plate 10.
[0025] The drive mechanism of the utility model comprises a second slave sprocket 12, a master sprocket 4 and a drive assembly; Figure 1 As shown, a second slave sprocket 12 is vertically and horizontally provided between each two adjacent fixing frames 1, near the left end thereof and at a lower position on the right side relative to the corresponding first slave sprocket 3, and a main sprocket 4 is vertically and horizontally provided directly below each second slave sprocket 12 and the corresponding first slave sprocket 3. One end of each chain 11 passes horizontally to the right from the upper end of the first slave sprocket 3 around the adjustable sprocket 5, then passes horizontally to the left through the upper end of the second slave sprocket 12 around the main sprocket 4, and then passes back to the first slave sprocket 3, thereby connecting the ends to form a ring, and the main sprocket 4 is driven to rotate by the driving assembly, thereby driving the chain 11 to rotate in a ring.
[0026] Each tensioning mechanism of the present invention comprises a slide plate 6, a locking bolt 7, a fixing block 8 and an adjusting bolt 9; Figure 1 , Figure 2 As shown, a slide plate 6 is vertically and horizontally provided between each two adjacent fixing frames 1 at the position relative to the adjustable sprocket 5, and each adjustable sprocket 5 is rotatably connected to the right end of the corresponding slide plate 6 around its own axis, and ensures that the adjustable sprocket 5 and the corresponding first slave sprocket 3 are arranged in the same vertical plane; two threaded holes matching the locking bolt 7 are provided on the left side of each slide plate 6 at intervals, and a waist-shaped hole matching the locking bolt 7 is horizontally and horizontally embedded on the inner side surface of one of the fixing frames 1 relative to the position of the two threaded holes, and after adjusting the horizontal and lateral displacement of the adjustable sprocket 5, the slide plate 6 is screwed and fixed to the corresponding fixing frame 1 through the cooperation of the locking bolt 7, the threaded hole and the waist-shaped hole, thereby completing the tension adjustment of the chain 11.
[0027] like Figure 1 , Figure 2 As shown, a fixing block 8 is further provided between each two adjacent fixing frames 1 at a position relative to the slide plate 6, and each fixing block 8 is arranged on the left side of the corresponding slide plate 6, and is respectively vertically fixedly connected to the inner side surface of the corresponding fixing frame 1 with a waist-shaped hole; an adjusting bolt 9 is also vertically screwed on the left side surface of each fixing block 8, and the threaded end of each adjusting bolt 9 vertically extends out of the right side surface of the corresponding fixing block 8, and is respectively tightly fitted with the left end surface of the corresponding slide plate 6, thereby limiting the horizontal leftward movement of the slide plate 6.
[0028] like Figure 1 As shown, a plurality of pads 2 are horizontally arranged in sequence along the length direction on the lower surface of each channel steel, thereby ensuring that the upper surfaces of all chains 11 are located in the same horizontal plane through the pads 2.
[0029] like Figure 1 , Figure 3 As shown, each chain 11 is composed of two rows of chain plates arranged in sequence and a pin shaft that hinges adjacent chain plates together, and an arc transition arranged inward is opened in the middle position of the upper and lower surfaces of each chain plate to form an eight-shaped shape, and the steel is supported in the corresponding arc transition of the chain 11 so that it can be transmitted as the chain 11 rotates.
[0030] The working principle of the utility model is as follows: steel bars are arranged horizontally and longitudinally one by one, and are respectively supported in the corresponding arc transition of the chain 11, so that they can be transmitted as the chain 11 rotates; when the chain 11 becomes loose, first loosen the corresponding locking bolt 7, move the slide plate 6 horizontally to the right until the tension of the chain 11 is ensured, and then, through the cooperation of the locking bolt 7, the threaded hole and the waist-shaped hole, the slide plate 6 is screwed and fixed to the corresponding fixing frame 1, and then the adjustable bolt is further tightened to prevent the slide plate 6 from sliding to the left; then the transmission operation can be continued.
[0031] Beneficial effects of the utility model:
[0032] (1) The utility model provides a tensioning mechanism to facilitate adjustment of the tension of the chain 11, thereby avoiding malfunctions caused by looseness of the chain 11;
[0033] (2) The utility model sets the guide plate 10 to limit the lateral displacement of the chain 11, thereby preventing the chain 11 from being derailed.
[0034] The embodiments described above are merely descriptions of preferred implementation modes of the present invention, and are not intended to limit the concept and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary engineering and technical personnel in the field should fall within the protection scope of the present invention. The technical contents for which protection is sought in the present invention have been fully recorded in the technical requirements.
Claims
1. A new type of steel collection chain device, characterized by: It includes a fixed frame, a first slave sprocket, an adjustable sprocket, a tensioning mechanism, a driving mechanism and a chain; a plurality of the fixed frames are arranged in parallel and aligned in sequence from front to back, and each of the fixed frames is arranged horizontally and transversely; a first slave sprocket is vertically and transversely arranged near the left end between each two adjacent fixed frames, and an adjustable sprocket is vertically and transversely arranged near the right end between each two adjacent fixed frames, and a chain is annularly sleeved on each of the first slave sprocket and the corresponding adjustable sprocket, so that the chain is driven to rotate in an annular shape under the drive of the driving mechanism; a tensioning mechanism is also arranged between each two adjacent fixed frames relative to the corresponding adjustable sprocket position, and the horizontal and transverse displacement of the adjustable sprocket is adjusted by the tensioning mechanism, so as to adjust the tension of the chain.
2. A new type of steel collection chain device according to claim 1, characterized in that: Each of the fixing frames adopts 24C channel steel, and each of the channel steel is arranged horizontally, transversely and vertically, and ensures that the longitudinal spacing between adjacent channel steels is consistent.
3. The new type of steel collecting chain device according to claim 1 is characterized by: A guide rail matching the guide rail is horizontally disposed above each two adjacent fixing frames, and each guide rail contacts the lower surface of the chain on the upper layer to ensure that the chain is located in the middle of the corresponding guide rail.
4. A new type of steel collecting chain device according to claim 3, characterized in that: Several guide plates are arranged in sequence along the length direction on the front and rear sides of each chain, and each guide plate does not interfere with the rotation of the chain; the lower surface of each guide plate is vertically fixed at a corresponding position on the upper surface of the corresponding guide rail, and its upper surface does not exceed the upper surface of the corresponding chain, and it is necessary to ensure that the guide plate does not affect the transmission of steel on the chain, and then the chain is limited by the guide plate.
5. The new type of steel collecting chain device according to claim 1 is characterized by: The driving mechanism includes a second slave sprocket, a main sprocket and a driving assembly; a second slave sprocket is vertically and horizontally arranged between each two adjacent fixed frames, close to the left end thereof and at a lower position relative to the right side of the corresponding first slave sprocket, and a main sprocket is vertically and horizontally arranged directly below each of the second slave sprockets and the corresponding first slave sprocket, one end of each chain passes horizontally to the right around the adjustable sprocket from the upper end of the first slave sprocket, then passes horizontally to the left around the main sprocket through the upper end of the second slave sprocket, and then passes back to the first slave sprocket, thereby connecting the ends to form a ring, and the main sprocket is driven to rotate by the driving assembly, thereby driving the chain to rotate in a ring.
6. The new type of steel collecting chain device according to claim 1 is characterized by: Each of the tensioning mechanisms comprises a slide plate and a locking bolt; slide plates are respectively arranged vertically and horizontally between each two adjacent fixing frames relative to the position of the adjustable sprocket, and each of the adjustable sprockets is rotatably connected to the right end of the corresponding slide plate around its own axis, and ensures that the adjustable sprocket and the corresponding first slave sprocket are arranged in the same vertical plane; two threaded holes matching the locking bolts are also arranged on the left side of each slide plate at intervals on the left and right, and a waist-shaped hole matching the locking bolts is also horizontally and horizontally embedded on the inner side surface of one of the fixing frames relative to the position of the two threaded holes, and after adjusting the horizontal and lateral displacement of the adjustable sprocket, the slide plate is screwed and fixed to the corresponding fixing frame through the cooperation of the locking bolt, the threaded hole and the waist-shaped hole, thereby completing the adjustment of the chain tension.
7. A new type of steel collecting chain device according to claim 6, characterized in that: They also include a fixing block and an adjusting bolt; a fixing block is provided between each two adjacent fixing frames at a position relative to the slide board, and each of the fixing blocks is arranged on the left side of the corresponding slide board, and is respectively vertically fixedly connected to the inner side surface of the corresponding fixing frame with a waist-shaped hole; an adjusting bolt is also vertically threaded on the left side surface of each fixing block, and the threaded end of each adjusting bolt vertically extends out of the right side surface of the corresponding fixing block, and is respectively tightly fitted with the left end surface of the corresponding slide board, thereby limiting the horizontal leftward movement of the slide board.
8. The new type of steel collecting chain device according to claim 2 is characterized by: It also includes a pad; a plurality of pads are horizontally arranged in sequence along the length direction of the lower surface of each channel steel, thereby ensuring that the upper surfaces of all the chains are located in the same horizontal plane through the pads.
9. The new type of steel collecting chain device according to claim 1 is characterized by: Each of the chains is composed of two rows of chain plates arranged in sequence and a pin shaft that hinges adjacent chain plates together, and an arc transition arranged inward is opened in the middle position of the upper and lower surfaces of each chain plate to form an eight-shaped shape, and the steel is supported in the corresponding arc transition of the chain so that it can be transmitted as the chain rotates.