Discharging device of bucket-wheel stacker-reclaimer

By using a rotating shaft and impact rod driven by a rotary motor in the unloading device of the bucket wheel stacking machine, materials are prevented from rushing out of the belt, and through the cooperation of the convex rod, trigger block and spring, the wet coal seam is shocked and the conveyor belt falls into the conveyor belt, solving the problem of material adhesion and rushing out of the belt, and improving operational safety.

CN222539734UActive Publication Date: 2025-02-28哈尔滨重型机器有限责任公司
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Patent Information

Application Number
CN202421069006.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-02-28
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

When the existing bucket wheel stacker conveys wet coal material, the material is prone to adhere between the bucket wheel and the conveyor belt, causing the unloading plate to stick and difficult to clean. Large pieces of material may rush towards the belt at a greater speed and impact force, causing a rush out of the belt and personal threat.

Method used

The rotating motor drives the rotation shaft to rotate, and drives the impact rod to impact the material, preventing large pieces of materials from rushing towards the conveyor belt at a larger speed and impact force. At the same time, the convex rod when the rotation shaft rotates contacts the trigger block, and the spring recovery force causes the impact hammer to impact the material plate, and oscillates the wet coal seam and causes it to fall into the conveyor belt.

Benefits of technology

It effectively prevents large pieces of materials from rushing out of the belt, improves operational safety, and solves the problem that the wet coal seams stuck to the unloading plate are difficult to clean.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a discharging device of a bucket-wheel stacker-reclaimer, which comprises a support frame and a conveyor belt penetrating through the inside of the support frame, a material receiving plate is arranged on the support frame, a material guide plate is arranged at one end of the material receiving plate in a bucket wheel, a material splash-proof box is arranged at the other end of the material receiving plate, and the material splash-proof box is connected with the conveyor belt. According to the discharging device of the bucket-wheel stacker-reclaimer, the rotating shaft is driven to rotate through the rotating motor, the impact rod is driven to impact materials, large materials are effectively prevented from rushing to a conveying belt at a large speed and impact force, the risk that the materials rush out of the belt is reduced, operation safety is improved, and the discharging device of the bucket-wheel stacker-reclaimer is simple in structure and convenient to operate. And meanwhile, when the rotating shaft rotates, the convex rod can make contact with the trigger block, so that the trigger block moves upwards by a certain distance, after the convex rod is separated from the trigger block, the impact hammer impacts the stripper plate under the action of restoring force of the spring, the wet coal seam on the stripper plate can vibrate and fall into the conveying belt, and the problem that the wet coal seam adhering to the stripper plate is difficult to clean is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bucket wheel stacker reclaimers, in particular to a discharging device of a bucket wheel stacker reclaimer. Background Art

[0002] Bucket wheel stacker reclaimer is a large-scale bulk material loading and unloading equipment with high efficiency and continuous operation. It is mainly used in coal and ore storage yards in industries such as power, metallurgy, coal, building materials and chemical industry. Bucket wheel stacker reclaimer is mainly composed of bucket wheel mechanism, cantilever belt conveyor, boom, balance beam, slewing platform, door seat, tail car, slewing mechanism, pitching mechanism and walking mechanism. The bucket wheel mechanism is installed at the front end of the boom to dig materials.

[0003] When conveying wet coal, the existing bucket wheel stacker reclaimer tends to adhere to the conveying platform between the bucket wheel and the conveyor belt.

[0004] In order to solve the above problems, the existing Chinese patent with publication number CN 218057537 U discloses a bucket wheel unloading device of a bucket wheel stacker and reclaimer, including a bucket wheel, a fixed cover and a conveyor belt, a unloading assembly and a knocking assembly are arranged on one side of the fixed cover, a unloading plate and a connecting frame are arranged inside the unloading assembly, the unloading plate extends into the interior of the bucket wheel, the unloading plate is fixedly connected to the fixed cover through the connecting frame, and the knocking assembly is movably connected to the unloading plate, which specifically relates to the field of bucket wheel stackers and reclaimers. The bucket wheel unloading device of the bucket wheel stacker and reclaimer, before the bucket wheel stops working, drives the connecting shaft to rotate forward and reversely through the operation of the motor, and the forward and reverse rotation of the connecting shaft drives the first cam and the second cam to swing, and the first cam and the second cam can knock the unloading plate when they swing, so that the wet coal layer on the unloading plate can vibrate and fall into the conveyor belt, solving the problem that the wet coal layer adhered to the unloading plate is difficult to clean.

[0005] However, the above patent still has some shortcomings. There may be large pieces of material, which may rush towards the belt with a large speed and impact force when passing through the unloading device, causing it to rush out of the belt and pose a personal threat to nearby workers. Utility Model Content

[0006] In order to solve the deficiencies mentioned in the above-mentioned background technology, the purpose of the utility model is to provide a unloading device of a bucket wheel stacker and reclaimer, which drives the rotating shaft to rotate through a rotating motor, thereby driving the impact rod to impact the material, effectively preventing large pieces of material from rushing towards the conveyor belt with a large speed and impact force, reducing the risk of material rushing out of the belt, and improving operation safety. At the same time, when the rotating shaft rotates, the protruding rod will contact the trigger block, causing it to move upward for a distance. After the protruding rod and the trigger block are separated, the impact hammer will impact the docking plate under the action of the restoring force of the spring, so that the wet coal layer on the unloading plate can be vibrated and fall into the conveyor belt, solving the problem that the wet coal layer stuck to the unloading plate is difficult to clean.

[0007] The purpose of the utility model can be achieved through the following technical solutions:

[0008] A unloading device of a bucket wheel stacker and reclaimer comprises a support frame and a conveyor belt passing through the support frame, the support frame is provided with a material receiving plate, one end of the material receiving plate located in the bucket wheel is provided with a material guide plate, the other end of the material receiving plate is provided with a material splash-proof box, the material guide plate and the material splash-proof box are fixedly connected, the material splash-proof box is rotatably connected with a rotating shaft, a screw is fixedly connected to the rotating shaft, an impact rod is threadedly connected to the screw, one end of the rotating shaft passes through the material splash-proof box and extends to the outside of the material splash-proof box, a rotating motor is installed on the support frame, and the output end of the rotating motor is fixedly connected to the rotating shaft.

[0009] Further preferably, the impact rod and the screw are both provided with a plurality, and the top of the material splash-proof box is rotatably connected with a closed door. The closed door is installed on the material splash-proof box for replacing the internal impact rod when necessary.

[0010] Further preferably, the port of the material splash-proof box close to the material guide plate is provided with a splash-proof belt, which is composed of a plurality of rubber strips made of rubber material. The splash-proof belt is installed at the port of the material splash-proof box, and the splash-proof belt is composed of a plurality of rubber strips made of rubber material, which can effectively prevent the material from splashing out of the material splash-proof box during the impact process.

[0011] Further preferably, the protruding rod on the rotating shaft is fixedly connected with a vertical rod between the top of the receiving plate and the inner wall of the material splash-proof box, an impact hammer is sleeved on the vertical rod, a spring is sleeved on the outer surface of the vertical rod and between the inner wall of the material splash-proof box and the impact hammer, a trigger block is fixedly connected to the impact hammer, and the trigger block is located on the moving path of the protruding rod. When the rotating shaft rotates, the protruding rod will contact the trigger block, causing it to move upward for a distance, and after the protruding rod and the trigger block are separated, the impact hammer will impact the receiving plate under the action of the restoring force of the spring, so that the wet coal layer on the discharge plate can be vibrated and fall into the conveyor belt, solving the problem that the wet coal layer adhering to the discharge plate is difficult to clean.

[0012] Further preferably, brackets are symmetrically arranged on the support frame, and the brackets are fixedly connected with a protective plate, and a fitting plate is arranged on the protective plate, and a strip groove is opened on the fitting plate, and one end of the fitting plate is connected to the belt in abutment.

[0013] Further preferably, the protective plate is threadedly connected with a fixing bolt, the fixing bolt passes through the strip groove, and the bonding plate is fixedly installed with the bonding plate through the fixing bolt. By adjusting the position of the fixing bolt in the strip groove, the degree of bonding between the bonding plate and the belt can be adjusted, thereby effectively preventing the material from rushing out of the belt.

[0014] Beneficial effects of the utility model:

[0015] 1. The utility model drives the rotating shaft to rotate through a rotating motor, driving the impact rod to impact the material, effectively preventing large pieces of material from rushing toward the conveyor belt at a large speed and impact force, reducing the risk of the material rushing out of the belt, and improving the safety of the operation. At the same time, when the rotating shaft rotates, the protruding rod will contact the trigger block, causing it to move upward for a distance. After the protruding rod and the trigger block are separated, the impact hammer impacts the docking plate under the action of the restoring force of the spring, so that the wet coal layer on the discharge plate can be vibrated and fall into the conveyor belt, solving the problem that the wet coal layer adhered to the discharge plate is difficult to clean;

[0016] 2. The utility model can adjust the fit between the laminating plate and the belt by adjusting the position of the fixing bolt in the strip groove, thereby effectively preventing the material from rushing out of the belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model is further described below in conjunction with the accompanying drawings.

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the rotating shaft in the utility model;

[0020] Figure 3 This is a schematic diagram of the cooperation between the convex rod and the trigger block in the utility model;

[0021] Figure 4 It is a schematic diagram of the cooperation between the laminating plate and the conveyor belt in the utility model.

[0022] In the figure:

[0023] 1. Support frame; 2. Conveyor belt; 3. Material receiving plate; 4. Material guide plate; 5. Material splash box; 6. Rotating shaft; 7. Screw; 8. Impact rod; 9. Rotating motor; 10. Closed door; 11. Splash belt; 12. Protruding rod; 13. Vertical rod; 14. Impact hammer; 15. Spring; 16. Trigger block; 17. Bracket; 18. Protective plate; 19. Laminating plate; 20. Strip groove; 21. Fixing bolt. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In the description of the present invention, it should be understood that terms such as "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0026] like Figure 1-4 As shown, a discharging device of a bucket wheel stacker and reclaimer comprises a support frame 1 and a conveyor belt 2 passing through the interior of the support frame 1, a material receiving plate 3 is arranged on the support frame 1, a material guide plate 4 is arranged at one end of the material receiving plate 3 located in the bucket wheel, a material splash-proof box 5 is arranged at the other end of the material receiving plate 3, the material guide plate 4 and the material splash-proof box 5 are fixedly connected, the material splash-proof box 5 is rotatably connected with a rotating shaft 6, a screw 7 is fixedly connected to the rotating shaft 6, an impact rod 8 is threadedly connected to the screw 7, one end of the rotating shaft 6 passes through the material splash-proof box 5 and extends to the outside of the material splash-proof box 5, a rotating motor 9 is installed on the support frame 1, and the output end of the rotating motor 9 is fixedly connected to the rotating shaft 6.

[0027] The impact rod 8 and the screw 7 are both provided with a plurality of them, and the top of the material splash-proof box 5 is rotatably connected with a closed door 10. The closed door 10 is installed on the material splash-proof box 5 for replacing the internal impact rod 8 when necessary.

[0028] The port of the material splash box 5 near the material guide plate 4 is provided with a splash-proof belt 11, which is composed of a plurality of rubber strips made of rubber material. The splash-proof belt 11 is installed at the port of the material splash box 5, and the splash-proof belt 11 is composed of a plurality of rubber strips made of rubber material, which can effectively prevent the material from splashing out of the material splash box 5 during the impact process.

[0029] The protruding rod 12 on the rotating shaft 6 is fixedly connected with a vertical rod 13 between the top of the receiving plate 3 and the inner wall of the material splash box 5. The vertical rod 13 is sleeved with an impact hammer 14. The outer surface of the vertical rod 13 and between the inner wall of the material splash box 5 and the impact hammer 14 are sleeved with a spring 15. The impact hammer 14 is fixedly connected with a trigger block 16, and the trigger block 16 is located on the moving path of the protruding rod 12. When the rotating shaft 6 rotates, the protruding rod 12 will contact the trigger block 16, causing it to move upward for a distance. After the protruding rod 12 and the trigger block 16 are separated, the impact hammer 14 impacts the receiving plate 3 under the restoring force of the spring 15, so that the wet coal layer on the discharge plate can be vibrated and fall into the conveyor belt 2, solving the problem that the wet coal layer adhering to the discharge plate is difficult to clean.

[0030] The support frame 1 is symmetrically provided with a bracket 17, and the bracket 17 is fixedly connected with a protective plate 18. The protective plate 18 is provided with a bonding plate 19, and a strip groove 20 is opened on the bonding plate 19. One end of the bonding plate 19 is in contact with the belt.

[0031] The protective plate 18 is threadedly connected with a fixing bolt 21, and the fixing bolt 21 passes through the strip groove 20. The bonding plate 19 is fixedly installed with the bonding plate 19 through the fixing bolt 21. By adjusting the position of the fixing bolt 21 in the strip groove 20, the degree of bonding between the bonding plate 19 and the belt can be adjusted, thereby effectively preventing the material from rushing out of the belt.

[0032] Working principle:

[0033] To use the device, first install the support frame 1 at the appropriate position of the bucket wheel stacker and reclaimer to ensure that the support frame 1 is stable and reliable and can withstand various forces during the operation. Then, pass the conveyor belt 2 through the support frame 1, adjust the tension and position of the conveyor belt 2, and make it properly cooperate with the receiving plate 3, the guide plate 4 and other components to ensure that the material can be smoothly transferred from the receiving plate 3 to the conveyor belt 2. The guide plate 4 is installed on the receiving plate 3 to guide the material from the bucket wheel to smoothly enter the material splash box 5. The material splash-proof box 5 is installed at the other end of the receiving plate 3 to prevent the material from splashing out during the impact process. The length of the impact rod 8 can be replaced and adjusted according to different specifications according to actual needs to ensure that it can effectively impact the material. When large pieces of material pass through the counterclockwise rotating impact rod 8, they will be knocked and crushed by the impact rod 8. A splash-proof belt 11 is installed at the port of the material splash-proof box 5. The splash-proof belt 11 is composed of multiple rubber strips made of rubber material, which can effectively prevent the material from splashing out of the material splash-proof box 5 during the impact process, and then the material falls onto the conveyor belt 2. By adjusting the position of the fixing bolt 21 in the strip groove 20, the fit between the fitting plate 19 and the belt can be adjusted, thereby effectively preventing the material from rushing out of the conveyor belt 2.

[0034] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A discharging device of a bucket wheel stacker reclaimer, characterized in that: The invention comprises a support frame (1) and a conveyor belt (2) passing through the support frame (1); a material receiving plate (3) is arranged on the support frame (1); a material guide plate (4) is arranged at one end of the material receiving plate (3) located in the bucket wheel; a material splash-proof box (5) is arranged at the other end of the material receiving plate (3); the material guide plate (4) is fixedly connected to the material splash-proof box (5); a rotating shaft (6) is rotatably connected to the material splash-proof box (5); a screw (7) is fixedly connected to the rotating shaft (6); an impact rod (8) is threadedly connected to the screw (7); one end of the rotating shaft (6) passes through the material splash-proof box (5) and extends to the outside of the material splash-proof box (5); a rotating motor (9) is installed on the support frame (1); and the output end of the rotating motor (9) is fixedly connected to the rotating shaft (6).

2. The unloading device of the bucket wheel stacker and reclaimer according to claim 1, characterized in that: The impact rod (8) and the screw (7) are both provided in plurality, and the top of the material splash-proof box (5) is rotatably connected with a closed door (10).

3. The unloading device of the bucket wheel stacker and reclaimer according to claim 1, characterized in that: The material splash-proof box (5) is provided with a splash-proof belt (11) at a port close to the material guide plate (4), and the splash-proof belt (11) is composed of a plurality of rubber strips made of rubber material.

4. The unloading device of the bucket wheel stacker and reclaimer according to claim 1, characterized in that: A convex rod (12) is provided on the rotating shaft (6), a vertical rod (13) is fixedly connected between the top end of the material receiving plate (3) and the inner wall of the material splash-proof box (5), an impact hammer (14) is sleeved on the vertical rod (13), a spring (15) is sleeved on the outer surface of the vertical rod (13) and located between the inner wall of the material splash-proof box (5) and the impact hammer (14), a trigger block (16) is fixedly connected to the impact hammer (14), and the trigger block (16) is located on the moving path of the convex rod (12).

5. The unloading device of the bucket wheel stacker and reclaimer according to claim 1, characterized in that: The support frame (1) is symmetrically provided with a bracket (17), the bracket (17) is fixedly connected with a protective plate (18), a bonding plate (19) is provided on the protective plate (18), a strip groove (20) is provided on the bonding plate (19), and one end of the bonding plate (19) is connected to the belt in abutment with it.

6. The unloading device of the bucket wheel stacker and reclaimer according to claim 5, characterized in that: The protective plate (18) is threadedly connected with a fixing bolt (21), the fixing bolt (21) passes through the strip groove (20), and the bonding plate (19) is fixedly mounted to the bonding plate (19) via the fixing bolt (21).

Citation Information

Patent Citations

  • Bucket-wheel discharging device of bucket-wheel stacker-reclaimer

    CN218057537U